CERTUSS Junior 150 - 200 Operating Instructions Manual Download

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DE/

Operating Instructions

Betriebsanleitung

Junior 80 – 400 TC

The power of steam

Summary of Contents for Junior 150 - 200

Page 1: ...DE GB DE GB Operating Instructions Betriebsanleitung Junior 80 400 TC The power of steam ...

Page 2: ...örabschaltungen und deren Anzeigen 45 Technische Änderungen vorbehalten Page Table of Contents 2 3 Survey Photos side view Junior 80 400 4 Detailed photos and control cabinet with control system 5 6 Equipment list 7 Schematic drawing of steam generator burner 8 1 General notes 1 1 Pictograms 9 1 2 Appropriate use 9 1 3 General prescriptions 10 2 Safety 2 1 Staﬀ requirements 11 2 2 Obligations of t...

Page 3: ...erungen vorbehalten Page 8 Control steam plant 8 1 Operation conditions for feed water 46 8 2 Testing instructions for steam plant 46 8 3 Check water shortage safety device 47 48 8 4 Checking the safety valve or the steam pressure limiter 49 50 8 5 Checking the ﬂame monitoring 51 9 Maintenance steam plant 9 1 Maintenance instructions 52 53 9 2 Draining in danger of frost 54 55 9 3 Preservation in ...

Page 4: ...as Junior 80 120 Öl Junior 80 120 oil 49 4 Übersicht Survey 21 16 15 73 17 65 9 4 7 57 6 20 3 19 6 20 17 19 21 16 73 15 49 9 7 57 49 21 15 16 73 17 9 4 7 57 6 20 19 39 17 19 21 16 73 15 49 9 7 57 10 4 52 3 44 4 45 40 52 3 52 65 44 45 40 41 33 77 10 75 70 36 9 33 77 10 75 9 36 33 77 10 75 9 36 36 9 52 20 3 33 ...

Page 5: ...ntritt ohne Abdeckblech Water inlet without cover panel 52 53 Zündtrafo mit Abdeckung Ignition transformer with cover 42 44 40 111 45 43 82 72 14 17 16 15 42 44 40 45 41 112 66 9 10 6 33 44 14 39 40 112 45 98 41 111 44 40 66 43 39 45 41 98 112 82 111 14 4 19 15 Druckbegrenzer Alternativen Pressure limiter alternatives Sonderausführung Special model Standard Standard 42 39 98 ...

Page 6: ...g without plastic cover 21 49 4 18 9 11 20 1 2 Junior 80 400 19 21 34 82 65 Dampfautomat mit Ölfeuerung ohne Kunststoﬀdeckel Steam generator with oil ﬁring without plastic cover 64 5 110 32 85 103 24 25 26 30 31 37 2 83 84 27 63 62 28 29 23 74 76 Zuleitung Supply line 85 Schaltschrank mit Steuerung Control cabinet with control system 89 59 36 14 3 20 16 11 15 19 9 4 42 39 111 40 Junior 250 400 Gas...

Page 7: ...auptbrenner Gaskompakteinheit 1 Touch screen 2 Main switch with undervoltage release 3 Return valve steam outlet only for Thermotimat equipment 4 Start up piston valve only for Thermotimat equipment 5 Optical flame control 6 Ignition cable 7 Automatic blowdown valve optional 8 Manometer with needle valve optional 9 3 way pilot valve 10 Sensor PT 100 water inlet temperature 11 Steam pressure gauge ...

Page 8: ...es Magnetventil Luftdruckwächter Solenoid valve air pressure detector 55 56 58 58 54 75 77 10 57 79 95 95 79 47 46 80 15 2 4 69 60 68 46 64 8 Funktionsschema Functional diagram 82 72 36 Wasserpumpe installiert mit Vordruckpumpe Aufbaubeispiel Water pump installed with pre pressure pump exemplification 61 9 7 58 87 13 8 54 75 77 56 10 55 57 81 95 95 65 92 87 93 21 11 15 17 20 3 108 86 16 87 57 9 19...

Page 9: ...d Butan 4 Gase der 4 Gasfamilie Flüssiggas und Erdgas Luft Gemische Bei anderen Brennstoﬀen Kesselhersteller befragen ATTENTION To assure safety and proper function particularly pay attention to the instructions and advices marked in red In case of non compliance all liability and warranty claims against the manufacturer will become void 1 1 Pictograms In these operating instructions the following...

Page 10: ...ngsstelle oder durch einen autorisierten Kundendienst veranlassen 1 3 General Regulations 1 3 1 Federal Republic of Germany The steam generator is manufactured and equipped according to Directive 2014 68 EU of the European Parliament and Council of 15th of May 2014 and has a CE mark The required Declarations of Conformity are issued for each steam generator The following standards and regulations ...

Page 11: ... their training and qualiﬁcation Furthermore the persons have to be instructed for these operations by the operator Connection maintenance and repair workings shall only be eﬀected by qualiﬁed and trained specialists Persons working on the steam generator must take care not to endanger themselves or others by their activity 2 2 Obligations of the operator Risk of accident The steam generator may c...

Page 12: ...S Zusatzeinrich tungen zugelassen Bei Fremdinstallationen erlöschen Kessel zulassung und Garantie 2 5 Determine and instruct persons in charge Only employ a trained or instructed staﬀ Determine clearly the responsibilities of the staﬀ for operation maintenance repairing Check regularly if the staﬀ work safety conscious and danger aware in compliance with the operating instructions The staﬀ charged...

Page 13: ...einer Demontage zur Wiederverwertung oder Verschrottung Öle und andere wassergefährdende Stoﬀe restlos entfernen 2 7 Safety during maintenance operations Operations on electrical equipment shall only be eﬀected by a specialised electrician or by instructed persons under direction and super vision of a specialised electrician in accordance with the regulations of electrical engineering Operations o...

Page 14: ...rüfen ob der Dampfautomat entsprechend ausgerüstet ist Elektrische Bauteile können beschädigt werden 2 10 Selection of electrical power supply 2 10 1 The steam generator standard version is designed for an electrical power supply of 3 N PE 50 Hz 230V 400V 10 according to TN C S system Can also be connected to TN C TN S TT and IT systems without supplementary equipment 2 10 2 Diﬀerent kinds of powe...

Page 15: ...s Hauptdampfventil 20 langsam zu öﬀnen und danach das Anfahrventil 19 langsam zu schließen 3 1 Functional description of steam generator The main steam valve 20 the start up valve 19 and the blowdown valve 57 are opened to start the steam generator with Thermitomat equipment After the start process has been initiated at the touch screen 1 the water pump 54 ﬁlls the heating system At the same time ...

Page 16: ... dann wieder der Brenner und Pumpenstart 3 2 Description of gas ﬁring After a manual or automatic start has been initiated in the control system a leak check if the main gas valves 40a and 40b is carried out by the automatic furnace in combination with the gas pressure detector leak monitoring 43 At the same time the fan 36 is started up and the feed water pump is started The air pressure detector...

Page 17: ...valve 41 Gas pressure controller min 42 Gas pressure controller max 43 Gas pressure detector leak monitoring 44 Gas manometer with push button valve 45 Gas connection 46 Burner 64 Part load burner 66 Gas valve part load burner 98 Gas ﬁlter 111 Gas pressure regulator partial load burner Funktionsschema Gasfeuerung Functional diagram gas ﬁring Gasstrecke Junior 250 400 Gas system Junior 250 400 66 4...

Page 18: ...an der Luftklappe 72 entsprechend der Brennerleistung fest eingestellt 3 3 Description of the gas ﬁring with ﬂue gas return The function sequence for steam generator start and the function of the gas burner in compliance with description 3 2 of the gas ﬁring However the steam generator has an additional ﬂue gas return line 34 from the exhaust gas connection to the suction side of the combustion ai...

Page 19: ...ellt 3 4 Description of oil ﬁring After a manual or automatic start has been initiated in the control system the fan 36 with the integrated oil pump are started up and the feed water pump is started If the pressure system is ﬁlled suﬃciently with boiler feed water the ﬁring is enabled through the diﬀerential pressure between the water pre pressure sensor 75 and the pressure sensor steam pressure c...

Page 20: ...erbot zum automatischen Ein und Ausschalten für alle Dampferzeuger oder ab einer bestimmten Gefahrenklasse 3 6 Operation with Thermotimat supplementary equipment The CERTUSS Thermotimat is an integrated electronic control system with switching elements as a supplementary device with various options only for the CERTUSS steam generators It enables a fully automatical starting and stopping of a stea...

Page 21: ...umer G Druckluft 6 bar G Compressed air 6 bar H Rückschlagklappe H Non return flap Der Einbau des Rückschlagventils 3 ist bei Mehr fachanlagen zwingend vorgeschrieben Installation of the return valve 3 is mandatory at multiple systems I Startentwässerung I Start drainage system II Automatische Abschlämmung II Automatic blow down system Rohrleitungsdurchmesser und Armaturengrößen sind in den besond...

Page 22: ...stem berühren Danach im folgenden Bild das Feld Regelabschaltung starten berühren 3 7 Operation without manual intervention up to 24 hours 3 7 1 Steam generator equipment CERTUSS steam generators with Thermotimat are equipped as standard for operation without constant supervision 1 Automatic furnace Intrinsically safe automatic furnace make Siemens with integrated valve monitoring system at gas op...

Page 23: ...Abschlämmung des Heizsystems sicherstellen z B über Zubehör Thermotimat Vollautomatik 3 8 Operation without manual intervention up to 72 hours 3 8 1 Steam generator equipment as described under Section 3 7 1 3 8 2 Safety function automatic furnace as described under Section 3 7 2 3 8 3 Additional requirements for the steam system 1 In as far as the danger exists of foreign matter that can endanger...

Page 24: ...m Betreiber dazu beauftragt werden Bestimmte Funktionen und Anzeigen sind durch Passwörter gesperrt und nur von Zugriﬀsberechtigten ausführbar 4 1 Symbol explanations A user interface exists that initiates functions and text displays when ﬁelds and symbols are touched The touch screen has 5 operable interfaces These contain diﬀerent operating enables for authorized persons that are in part protect...

Page 25: ...d automatisch in die Startmaske Weitere nicht vorprogrammierte Sprachen können durch einen autorisierten Kundendienst hinzugefügt werden 4 2 Languages Various languages can be called up in the display The top left of the display shows the respective national ﬂag of the language in which all the instructions and information are displayed After this ﬂag is touched the following screen is displayed A...

Page 26: ...druck beträgt 5 kPa 50 mbar Bei Volllastbetrieb darf ein Fließgasdruck von 2 kPa 20 mbar nicht unterschritten werden 5 1 Installation The installation of the steam generator and of the accessories belongs to the steam system and is also subject to initial tests before commissioning by an approved inspection agency or a qualiﬁed person in accordance with the national regulations for the installatio...

Page 27: ... 5 Alle elektrischen Klemmverbindungen am Dampf automaten sowie an Zusatzausrüstungen nachziehen 11 After the initial commissioning all the screwed and ﬂanged connections in the installation have to be tightened up in a cold state In particular at ﬂanged connections the contact pressure of seals can be insuﬃcient through the expansion of the connecting screws 12 Clean the dirt traps in the steam a...

Page 28: ...r Ölpumpe 65 auftritt Der Ölﬁlter muß voll sein und darf nicht schäumen Siehe Installationsschema Seite 79 ATTENTION In the case of frost the cold can enter through the chimney into the heating system when the steam generator is standing still If further combustion systems remain in operation in the installation room the supply air can also be drawn in through the chimney of the switched oﬀ plant ...

Page 29: ...i Ionen earthy base ions 10 mg CaO l Grad deutsch degree German 10 mg CaCO3 l Grad französisch degree French 1 mg CaCO3 l ppm CaCO3 mmol l 1 5 6 10 100 dH 0 18 1 1 78 17 8 f TH 0 1 0 56 1 10 ppm CaCO3 0 01 0 056 0 1 1 Ölmessstab Oil dip stick Wasserpumpe Water pump Gebläse Fan 54 13 61 61 36 Gebläse mit Ölpumpe Fan with oil pump 36 65 ...

Page 30: ...rd der Startvorgang ausgelöst und im Display erscheint das folgende Bild 2 Kontrollieren ob das Dampfventil und das Abschlämmventil geschlossen sind 6 1 Manual starting switching oﬀ Operation only by instructed specialist personnel Insuﬃcient ventilation of the boiler installation room can result in dangerous operating states and faults After voltage release at the steam generator the start screen...

Page 31: ...pfautomat darf im Dauerbetrieb nicht mit weniger als 5 bar Dampfdruck betrieben werden um Erosionsschäden im Dampfsystem zu vermeiden 3 Open the start up valve The steam generator must be unpressurized Otherwise damage to the ﬂow sensor can arise 4 Touch the OK icon in the display This enables the start of the steam generator and it starts up The following screen is displayed It takes approx 3 min...

Page 32: ...unter dem Abschaltdruck des Dampfdruckbegrenzers eingestellt sein damit dieser nicht bei normalem Betrieb zum Abschalten kommt This screen is displayed for approx 3 seconds 9 After the screen Start Step 4 4 the following screen is displayed automatically 10 The following are displayed in the Control system screen Steam pressure as bar and numerical value Steam output as a percentage Steam temperat...

Page 33: ...im Display automatisch das folgende Bild Vorschriftsmäßiges Betreiben dient auch der Vermeidung physikalisch verursachter Schäden am Dampfautomaten 6 1 3 Switching oﬀ 1 Touch the STOP icon in the Control screen The steam generator is stopped and the following screen is displayed 2 Close the steam valve 3 Check whether the start up valve is closed 4 Open the blowdown valve completely 5 Touch the OK...

Page 34: ...72 Stunden entschlämmt werden wenn die Speisewasserqualität eine unzulässige Eindickung im Kesselwasser ausschließt 7 Close the blowdown valve 8 Touch the OK icon in the display screen The following screen is displayed 9 The feed water pump ﬁlls the steam generator again with feed water approx 3 minutes 10 After the stopping process has been completed the start screen is displayed automatically ag...

Page 35: ...elder beschriftet sein 3 Im Display das Symbol Thermotimat berühren Im Display erscheint das folgende Bild 6 1 4 Information about blowdown 1 Blowdown has to be carried out at a steam pressure of at least 5 bars so that solids can be ﬂushed out 2 If the steam generator is operated continuously blowdown at least daily if necessary more often depending on the feed water quality 3 In the case of syst...

Page 36: ...sollen durch Berühren auswählen Ein und Ausschaltzeiten so programmieren daß keine Überschneidungen erfolgen damit auch regelmäßig abgeschaltet und abgeschlämmt wird 7 diﬀerent switch on and switch oﬀ times on the 7 weekdays can be programmed in this screen Several weekdays can also be selected parallel at the same times in one line 4 Times and weekdays are to be programmed as follows Touch the ti...

Page 37: ...ieb ist 14 Im Bild des Displays durch Berühren des Feldes START mit Symbol Thermotimatfunktionen aktivieren Im Display erscheint das folgende Bild 9 The display active is displayed in the STATUS ﬁeld in the weekly clock timer screen if the current time lies within the selected switching on range If the current time lies outside the selected switching on range the display inactive is displayed in t...

Page 38: ... Bei manuellem Betrieb muss zwingend nach dem Start auch wieder manuell abgeschaltet werden da sonst der Dampfautomat ständig in Betrieb bleibt 15 Check whether the steam start up and blowdown valves are opened 16 Conﬁrm by touching the OK ﬁeld The Thermotimat function is then activated and the Control screen is displayed again 17 The steam generator starts up and switches oﬀ at the programmed tim...

Page 39: ...fautomat zu klein evtl Umbau auf größere Leistung 7 1 Warning messages A screen with corresponding information is displayed during boiler operation to provide information about abnormal operating states and about test and maintenance dates becoming due for example Knowledge of the information is conﬁrmed by touching the OK ﬁeld and the display disappears 7 1 1 Heating system admission pressure inc...

Page 40: ...gsklasse III mit Produkt aus Druck in bar x Inhalt in Liter ab 1000 sowie Klasse IV Siehe hierzu auf Seite 11 Punkt 2 4 7 1 3 Steam generator was not blown down The display is eﬀected if clariﬁcation of the heating system is not carried out within a preprogrammed operating time Depending on the water quality the steam generator has to be clariﬁed regularly so that deposits cannot cause corrosion i...

Page 41: ...elöscht Eine neue Meldung erfolgt dann nur bei Fälligkeit eines nächsten Termins oder bei Auftreten unnormaler Betriebszustände 7 1 7 Recurring test by approved inspection agency or qualiﬁed person due Diﬀerent respective national regulations of the countries have to be observed for the installation and operation of steam generators In Germany the Ordinance on Industrial Safety and Health BetrSich...

Page 42: ...erscheint wieder das Bild Information Wenn das Speichervolumen voll ausgeschöpft ist wird für jede neue Meldung die Älteste gelöscht 7 1 9 Call up stored messages Up to 1024 messages about faults functions and information that can be called up as follows are stored in the system 1 Touch the Information ﬁeld in the display screen The following screen is displayed 2 Touch the Messages ﬁeld in this s...

Page 43: ... Wir empfehlen Programmierarbeiten vom autorisierten Kundendienst ausführen zu lassen Dieser kann auch telefonisch Hilfestellung leisten 7 1 10 Call up stored faults Faults that have caused the steam generator to switch oﬀ are stored in the system They can be called up as follows 1 Touch the Information ﬁeld in the display screen The following screen is displayed 2 Touch the Alarms ﬁeld in this sc...

Page 44: ...en Hier wird die Berührungsempﬁndlichkeit des Displays kalibriert B Nur vom autorisierten Kundendienst zugänglich Systemneustart Runtime beenden Netzwerk FTP 7 2 Programming settings Information is output and programming can be carried out as follows in the Settings screen 1 Touch the Settings ﬁeld in the display screen The following screen is displayed 2 In the screen touch the selected ﬁeld resp...

Page 45: ...g zu beauftragen Bei einer Störauslösung können mehrere Störursachen angezeigt werden die infolge der ersten Störursache ausgelöst werden 7 3 Fault shut downs and their display In the case of a malfunction the boiler control system is shut down and locked The steam generator can only be recommissioned manually The following screen is displayed in which the cause of the fault is described for examp...

Page 46: ...ngen sowie Störungen sollten in einem Logbuch eingetragen und vor Ort aufbewahrt werden 8 1 Operation conditions for feed water Observe requirements for boiler feed water to Section 14 3 Page 81 8 2 Testing instructions for steam plant Daily in case of operation without manual intervention every 3 days 1 Visual inspection of feed water supply regulation steam pressure indicator limiter temperature...

Page 47: ...en 8 Den Hauptschalter am Dampfautomat zur Steuerungsentriegelung einmal ganz nach links drehen und wieder einschalten 8 3 Check low water level safety device The used temperature limiters are self monitoring and have an approval as safety temperature limiters 8 3 1 Steam temperature limiter 1 The steam generator has to be operating and generating steam 2 Touch the System ﬁeld in the display scree...

Page 48: ...he burner has to be operating and the steam generator generating steam 2 Remove the temperature sensor ﬂue gas thermostat 14 from the ﬂue gas connecting piece of the steam generator and heat the sensor tip above the shut down temperature 3 When the limit is exceed the steam generator switches oﬀ via the main switch The fault indicator Flue gas temperature limiter excess ﬂue gas temperature is disp...

Page 49: ...gt bis zum Abschalten des Dampfdruckbegrenzers an 6 Im Display erscheint die Störanzeige Dampfdruckbegrenzer 8 4 Checking the safety valve 21 or steam pressure limiter 15 Check whether the steam emitted when the safety valve 21 is triggered does not endanger anyone and that the blowout line has been laid correctly 1 The steam generator has to be operating and generating steam 2 Touch the System ﬁe...

Page 50: ...töranzeigen quittieren zu können muss der Grenzwert des Druckbegrenzers unterschritten sein 7 Open the main steam valve and let the steam pressure drop to below the limit 8 Press the resetting button 15a at the steam pressure limiter 15 9 Reset the fault indicator be touching the Acknowledge fault ﬁeld in the display screen 10 To unlock the control system turn the main switch at the steam generato...

Page 51: ...nn die Sicherheitseinrichtungen nicht ansprechen Dampfautomat außer Betrieb setzen und autorisierten Kundendienst anfordern 8 5 Checking the ﬂame monitoring 1 The steam generator has to be operating and generating steam 2 Touch the System ﬁeld in the display screen The following screen is displayed 3 Touch the Check safety equipment ﬁeld in this screen The following screen is displayed 4 Touch the...

Page 52: ...ichtungen prüfen Vorsicht bei Wartungsarbeiten an heißen Armaturen und Rohrleitungen Verbrühungsgefahr 9 1 Maintenance instructions Daily during operation 1 For desalization open shut oﬀ valve A on steam separator distributor for appr 5 sec for the draining when system steam press is more than 0 3 MPa 3 bar 2 Stop and drain steam generator according to the operating instructions page 33 With addit...

Page 53: ...Dampfautomat Junior 150 400 Steam generator Junior 150 400 57 Dampfautomat Junior 80 120 Steam generator Junior 80 120 Wasserpumpe installiert mit Vordruckpumpe Aufbaubeispiel Water pump installed with pre pressure pump exemplification 57 61 54 36 19 20 36 57 ...

Page 54: ...ert werden Wir empfehlen den Flanschanschluss vom Abschlämmventil zu lösen Durch den Abgaskamin kann Frost bis in den Brennraum gelangen 9 2 Draining steam generator in danger of frost Water pump Empty water pump 54 thoroughly upon completion of operation Feed water supply 1 Shut oﬀ raw water pipe 2 Keep softening installation frost free 3 Empty feed water tank 4 Shut oﬀ and empty soft water feed ...

Page 55: ...55 9 Wartung Dampfanlage 9 Maintenance steam plant 15 20 19 57 Wasserpumpe installiert mit Vordruckpumpe Aufbaubeispiel Water pump installed with pre pressure pump exemplification 11 17 61 54 ...

Page 56: ... pressure system has to be preserved when steam generators remain out of service for longer than 4 weeks in order to prevent corrosive damage The following preservation solution is required to this purpose Fill up the complete pressure system from the feed water line to the pump up to the steam valve as well as the start up line 9 3 1 Preservation solutions The safety data sheets of the additives ...

Page 57: ... öﬀnen Nach Abschluß der Konservierung die Ventile wieder schließen 9 Touch the Start pump mode conserving ﬁeld in the screen The display ﬁeld becomes darker and the text Stop pump mode conserving is displayed in the ﬁeld 10 Start the feed pump and the admission pressure pump The preservation solution is now fed in and circulated via the feed water tank 11 The running time of the feed pump has to ...

Page 58: ...en kommen deshalb gut befestigen 9 4 Removing the boiler sediment Boiler sediment only forms in the heating system when the steam generator is operated with hard water Sediment removal is only possible if the heating system can still be ﬂushed through Use an approved sediment solvent Danger of chemical burns If sediment solvent is used wear suitable protective equipment Observe the application reg...

Page 59: ...n Die Pumpe bleibt stehen und im Feld erscheint wieder der Text Pumpenbetrieb Kesselstein entfernen START 9 4 2 Preparing the sediment solvent 1 For the ﬁrst ﬂushing process prepare the sediment solvent vessel diluted with soft water in the ratio 1 10 in the solvent vessel Depending on the size of the steam generator prepare the solution as often as necessary until the solution is fed back from th...

Page 60: ...undendienst ausführen zu lassen In vielen Fällen ist die Überholung oder Reinigung der Kesselspeisepumpe erforderlich 9 4 4 Neutralizing After the sediment solution process has been terminated ﬂush the heating system with a washing powder solution as neutralization 1 Produce a lye with washing powder in the solvent vessel 2 Pump the lye into the heating system with the feed pump in accordance with...

Page 61: ...ls the operating pressure and is limited upward and downward by values programmed in the factory The setpoint can however be modiﬁed within the approved framework by touching the Set value Set value ﬁelds in the Control screen of the display 9 5 2 Adjusting the steam pressure limiter The steam pressure limiter 15 is a sealed safety device Intervention may only be carried by an authorized customer ...

Page 62: ...mmontage nur geeignete Hebewerkzeuge verwenden und Schutzkleidung tragen Vorsicht Verletzungsgefahr durch Einklemmen von Gliedmaßen 9 6 Change heating system Switch oﬀ steam generator according to these operation instructions and protect against restart Before starting work let the steam generator cool down Only eﬀect operations on ﬁttings and piping systems when the steam generator installation i...

Page 63: ...ﬁring without plastic cover Dampfautomat mit Gasfeuerung ohne Zwischendeckel Steam generator with gas ﬁring without intermediate cover Dampfautomat mit Ölfeuerung ohne Zwischendeckel Steam generator with oil ﬁring without intermediate cover 46 Wassereintritt Water inlet Dampfautomat mit Ölfeuerung ohne Kunststoffdeckel Steam generator with oil firing without plastic cover h h 110 ...

Page 64: ...tieren Reinigungsmittel nach der Anwendung entsprechend den Anwendungsvorschriften der Konzentrathersteller entsorgen 9 7 Desooting the heating system Switch oﬀ steam generator according to operation instructions and protect against restart Before starting work let steam generator cool down Only carry out operations when the steam plant is pressure free Danger of causticization Wear protective clo...

Page 65: ...rator Reinigungsmittel Cleaning solvent Füllhöhe Filling height f a d c 53 e h r h h h g g r Dampfautomat mit Ölfeuerung ohne Zwischendeckel Steam generator with oil ﬁring without intermediate cover 46 b c d r r 46 g g q q q q Dampfautomat mit Gasfeuerung ohne Zwischendeckel Steam generator with gas ﬁring without intermediate cover ...

Page 66: ...Brennermessung nur bei warmen Dampfauto maten durchführen Dampfautomat muss min 1 Minute in der Leistungsstufe betrieben sein 9 8 Measuring instructions burner setting 9 8 1 Burner design general The burners are part of the boiler design and operate with preheated combustion air This is drawn in by the fan through the openings in the cover of the steam generator via an outer double shell and fed v...

Page 67: ...ng A Verbrennungsluft B Abgas C Rauchgasrückführung optional 1 Messstelle vorgewärmte Luft 2 Messstelle Abgastemperatur Scheme air exhaust guide A Combustion air B Exhaust gas C Flue gas return optional 1 Meas point preheated combust air 2 Meas point exhaust gas temperature ...

Page 68: ...allen Teilen gleichmäßig fortschreitet 10 1 Water pump 80 200 TC 10 32 bar Exploded diagram P11 9 100D Important Note ﬁtting pos 31 50 Repair kits are marked with a circle As wear progresses equally on all parts always install the complete repair kit in order to avoid unnecessary operational interruptions Reparatursatz Dichtungen Position Reparatursatz Ventile Position 40 42 44 49 50 51 34 35 36 3...

Page 69: ...1 Manschettenstützring 52 Stopfen G 1 2 53 Stopfen G 3 8 Bei Bestellungen von Ersatzteilen bitte Pumpen Nr und typ angeben Spare part list P11 9 100D 1 crankcase 2 oil ﬁller plug 3 crankcase cover 4 o ring for 3 5 oil dip stick 6 o ring for 5 9 cylinder screw 10 spring washer 11 oil drain plug assy 11a o ring 12 bearing cover 14 radial shaft seal 15 grooved ball bearing 16 countersunk screw w cros...

Page 70: ...allen Teilen gleichmäßig fortschreitet 10 2 Water pump 250 300 TC 10 32 bar Exploded diagram P11 15 150D Important Note ﬁtting pos 31 50 Repair kits are marked with a circle As wear progresses equally on all parts always install the complete repair kit in order to avoid unnecessary operational interruptions Reparatursatz Dichtungen Position Reparatursatz Ventile Position 40 42 44 49 50 51 34 35 36...

Page 71: ...1 Manschettenstützring 52 Stopfen G 1 2 53 Stopfen G 3 8 Bei Bestellungen von Ersatzteilen bitte Pumpen Nr und typ angeben Spare part list P11 15 150D 1 crankcase 2 oil ﬁller plug 3 crankcase cover 4 o ring for 3 5 oil dip stick 6 o ring for 5 9 cylinder screw 10 spring washer 11 oil drain plug assy 11A o ring 12 bearing cover 14 radial shaft seal 15 grooved ball bearing 16 countersunk screw w cro...

Page 72: ...en gleichmäßig fortschreitet 10 3 Water pump 350 400 TC 10 32 bar Exploded diagram P21 23 130D Repair kits are marked with a circle As wear progresses equally on all parts always install the complete repair kit in order to avoid unnecessary operational interruptions Reparatursatz Dichtungen Position Reparatursatz Ventile Position 31 31A 40 42 44 49 50 51 34 35 36 37 38 Repair kit gaskets position ...

Page 73: ...warz 51 Stützring 52 Stopfen G 1 2 53 Stopfen G 3 8 Bei Bestellungen von Ersatzteilen bitte Pumpen Nr und typ angeben Spare part list P21 23 130D 1 crankcase 2 oil ﬁller plug 3 crankcase cover 4 o ring for 3 5 oil dip stick 6 o ring for 5 7 Oil sight glass 9 Hexagon socket screw 10 spring washer 11 oil drain plug assy 12 bearing cover 13 o ring 14 radial shaft seal 15 grooved ball bearing 16 count...

Page 74: ... überprüfen Einbau in umgekehrter Reihenfolge O Ringe Pos 40 42 44 38 erneuern Bei Schäden an den Ventildichtﬂächen kompletten Reparatursatz Ventile verwenden S 68 73 11 1 Notices The CERTUSS water pump has been designed especially for hot water feeding If the feed water supply pressure is too low and the feed water temperature is 100 C cavitation in the water pump will cause noises and uncontroll...

Page 75: ...erzulauf absperren Nur bei druckloser Kesselanlage Arbeiten an Armaturen und Rohrleitungssystemen vornehmen Vorsicht bei Reparaturen an heißen Rohrleitungen und Armaturen B Junior 350 400 TC Remove plugs pos 41 43 dismantle and clean suction and pressure valves check sealed surfaces Reinstall in reverse order Replace O rings pos 40 42 44 38 In case of damages on the sealed surfaces use kompl valve...

Page 76: ... 069 MPa 0 69 bar Typ CERTUSS Type CERTUSS Junior 80 120 150 200 250 400 A Höhe Height mm 1500 1750 1850 B Breite Width mm 700 740 830 C Tiefe Depth mm 1210 1375 1510 D Dampfautomat Ø Steam generator Ø mm 500 560 640 E Rauchgasrohr Ø Flue gas tube Ø mm 180 200 250 F dto Höhe Mitte do height centre mm 1050 1120 1360 Gewicht Öl Gas Weight oil gas mm 320 420 520 Transportösen Lifting points mm Unter ...

Page 77: ...CERTUSS Type CERTUSS Junior 80 120 150 200 250 300 350 400 45 Gasanschluss Gas connection Erdgas Natural gas DN Flüssiggas Liquid gas DN 20 32 40 20 56 Rückschlagventil Non return valve DN 20 57 Abschlämmventil Drain valve DN 15 58 Speisewasseranschluss Feed water connection DN 11 4 93 Ölanschluss Oil connection DN 3 8 20 Dampfanschluss Steam connection DN 15 20 25 21 Sicherheitsventil Safety valv...

Page 78: ...not drop below 2 kPa 20 mbar at the steam generator When preparing the gas supply adhere to prescriptions of construction supervision and gas supplier A B C F E D Gas Nur bei Entnahme aus der Flüssigphase Typ CERTUSS Type CERTUSS Junior 80 120 150 200 250 400 A Dampfautomat Steam generator Gasanschluss Gas connection Erdgas Natural gas DN Flüssiggas Liquid gas DN 20 32 40 20 B Absperrventil Shut o...

Page 79: ...ion C D H G F E E D C A A B max 2 5 m I I Typ CERTUSS Type CERTUSS Junior 80 400 A Ölschlauch Oil hose 3 8 B Ölanschluss Oil connection MPa 0 2 5 0 25 bar C Ölﬁlter Zweiweg Oil ﬁlter two way 3 8 D Ölﬁlter Einweg mit Rücklaufzuführung Oil ﬁlter one way with return ﬂow 3 8 E Ölansaugleitung Oil intake line DN 10 F Ölrücklauﬂeitung Oil return line DN 10 G Ölförderaggregat bei Bedarf Oil feed pump if ...

Page 80: ...uss 13 4 Flue gas connection F C C A A B C min 1000 min 1500 min 4500 E Typ CERTUSS Junior Type CERTUSS 80 120 150 200 250 400 A Edelstahlkamin lichter Ø min mm 180 200 250 A Stainless steel chimney inside Ø min mm B Gemauerter Formstein Kamin min mm 180 200 250 B Shaped brick chimney min mm C Rauchgasrohr Ø mm 180 200 250 C Flue gas tube Ø mm E Abzug Höhe mm 1050 1120 1360 E Vent height mm F Zugr...

Page 81: ...eam generator of min 80 C is provided in order to prevent it from falling below dew point 14 3 Anforderung an kesselspeisewasser 14 3 Requirements for steam generator feed water Sonstige Werte nach DIN EN 12952 12 Tabelle 5 3 Other values in accordance with EN 12952 12 Table 5 3 Gesamthärte Total hardness Sauerstoffgehalt Oxygen content Kohlensäure gebunden Carbon dioxide bound Kohlensäure frei Ca...

Page 82: ...überwachung bei Gasbrennern oder der UV Überwachung bei Öl oder Kombibrennern angezeigt werden 15 1 Firing control automat approvals The Siemens Type 73 000 A2 ﬁring control automat conforms to the EU directives Electromagnetic Compatibility EMC 2014 30 EU Gas Appliances Directive 2009 142 EC It is microprocessor controlled and fulﬁls the requirements to Autom gas burner control systems EN 298 200...

Page 83: ...et grün Weitere Funktions und Störanzeigen sind der separaten Anleitung Störungen Ursachen und ihre Beseitigung Seite 29 33 zu entnehmen Press the button 1x the message FL 1 is displayed The signal LED light lights up green The ﬂame signal current is displayed by pressing the button 1 3 seconds The signal LED light lights up green The point after the number begins to ﬂash when the button is presse...

Page 84: ...he Customer service ﬁeld in the following screen Typ Type CERTUSS Junior Herstell Nr Serial no Herstell Jahr Construction year Brennerausrüstung Burner equipment Erdgas Natural gas Flüssiggas Liquid gas Heizöl EL Fuel oil Rauchgasrückführung Flue gas return CERTUSS Dampfautomaten GmbH Co KG D 47809 Krefeld Hafenstraße 65 D 47747 Krefeld Postfach 9010 Tel 49 0 2151 578 0 Fax 49 0 2151 578 102 Inter...

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CERTUSS Junior 150 - 200, Operating Instructions Manual

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