Calomax Clipper2 Installation, Operation And Maintenance Manual Download | Manualshive

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Clipper2

INSTALLATION, OPERATION AND MAINTENANCE

MANUAL

Patented Wall-mounted Catering Water Boiler

Read these instructions thoroughly before

commencing installation or undertaking

maintenance work.

Issue 17 –DCR 668: 9/5/05

TEL:

0113 249 6681

FAX:

0113 235 0358

www.calomax.co.uk

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Summary of Contents for Clipper2

Page 1: ...MAINTENANCE MANUAL Patented Wall mounted Catering Water Boiler Read these instructions thoroughly before commencing installation or undertaking maintenance work Issue 17 DCR 668 9 5 05 TEL 0113 249 6681 FAX 0113 235 0358 www calomax co uk ...

Page 2: ...d fascia houses light PCB COMLPCBA NB5B Body NB5BLG Body lid gasket NBSV solenoid valve CASPCBT Printed circuit board includes Triac PCB for single thermistor units only NB5WLCPT Water level control pipe NBMR Manual reset Note For the Outer Casing order NB5OCWSS Stainless Steel or NB5OCWMS White For an Insulation set order NB5IS Vent and overflow pipe with screen UTHSG Heat Shroud If parts require...

Page 3: ...bly UTB Draw off tap body 7 5PMFK Plastic moulded fascia houses light PCB COMLPCBA NB10B Body NB10BLG Body lid gasket NBSV solenoid valve CASPCBT Printed circuit board includes Triac PCB For single thermistor machines only NB7 5WLCPT Water level control pipe NBMR Manual reset Note For the Outer Casing order NB10 OCWSS Stainless Steel or NB10 OCWMS White For an Insulation set order NB10IS Vent and ...

Page 4: ... 15BCW Washe r Body and Backpla te cut away to show internal compon ents GTT Tap top assem bly UTB Draw off tap body 10PMF K Plastic mould ed fascia house s light PCB COML PCBA NB10B Body NB10B LG Body lid gaske t NBSV soleno id valve CASPC BT Printe d circuit board includ es Triac PCB F or sungle themis tor units only NB10W LCPT Water level contro l pipe NBMR Manua l reset Note For the Outer Casi...

Page 5: ...nclude s Triac PCB Fo r single thermis tor units only NB15W LCPT Water level control pipe NBMR Manual reset Note Vent and overflow pipe WITH SCREE N For the outer ca sing order NB15OC WSS Stainle ss steel or NB15OC WMS white For insulati on set order NB15IS UTHSG Heat Shroud NBWPT water pipe GTT grey tap top UTB univers al tap body 15PMFK plastic moulde d fascis houses light PCB CO MLPCB A If part...

Page 6: ...ght PCB COMLPCBA NB15B Body NB15BLG Body lid gasket NBSV solenoid valve CASPCBT Printed circuit board includes Triac PCB For single thermistor units only NB15WLCPT Water level control pipe NBMR Manual reset Note Vent and overflow pipe WITH SCREEN For the outer casing order NB15OCWSS Stainless steel or NB15OCWMS white For insulation set order NB15IS UTHSG Heat Shroud NBWPT water pipe If parts requi...

Page 7: ... should therefore be mounted in such a manner that the operator can stand directly facing the machine with the controls at the recommended height Consideration should also be given to the servicing requirements of the machine S Ensure the type of wall construction and fixings are suitable to support the working weight of the boiler S ee fig 1 ee fig 3 2 4 Vent Overflow Pipe Requirements The vent a...

Page 8: ...ler is only part full or a light when maximum draw off capacity is available If the available water is drawn from the boiler the flow rate will reduce to a trickle as the unit fills and heats the water this does not indicate a fault with the boiler The light will continue to show as the temperature of the water is still approximately 98 C Due caution should be exercised as the water is approximate...

Page 9: ... now be de scaled Fig 7 Scale deposits should be removed from all internal surfaces particularly the heating element thermistor pocket etc by gently tapping or scrapping If the deposits are soft use a nylon pad and flush out Abrasive cleaning materials containing scouring powders and detergents must not be used such materials can cause taste problems Chemical de scalants must only be used in accor...

Page 10: ...uring low barometric pressure conditions causing the unit to trip the overheat cut out device Any adjustments made to the P C B should be noted on the boiler to aid fault diagnosis if problems persist Issue 17 page 8 Issue 17 page 8 7 FAULT FINDING To protect the unit in the event of continuous over boiling the unit is fitted with a thermal cutout device This device will cut power to the entire ma...

Page 11: ...ED TERMINAL BLOCK GREEN YELLOW BLACK RED E N L WIRING DIAGRAM FOR CLIPPER2 WATER BOILERS using v10 pcb board WIRING DIAGRAM FOR CLIPPER2 WATER BOILERS using v11 pcb board ELEMENT OUTER CASING EARTH ON ON CONDENSER EARTH CONNECTION ON WATER TANK EARTH CONNECTION CONNECTIONS EARTHING BACKPLATE PCB BLACK RED 0 75mm YELLOW OR BLACK 0 2mm YELLOW TRIAC PCB BLACK RED WHITE NORMAL WATER SENSOR SENSOR EART...

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