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BUDGIT
®
INSTRUCTIONS AND PARTS LIST
BUDGIT
®
HEAVY DUTY RIGID MOUNT
I-BEAM AND PATENTED TRACK TROLLEYS
(PUSH & HAND GEARED - 1/2 THRU 6 TON RATED LOADS)
June, 2003
Copyright 2003, Yale•Lift-Tech division of Columbus McKinnon Corporation
Part No. 113534-99
12689
Figure 1.
GENERAL
BUDGIT Heavy Duty Rigid Mount Trolleys are designed especially
for use with BUDGIT Coil Chain Model Electric Hoists, Series
2000 Air Hoists, Series 6000 Air Hoists, and USA Hand Chain
Hoists. They attach directly to suspension lugs of lug mounted
model hoists, or, are used in combination with special BUDGIT
Suspension Lugs to convert hook suspended model hoists for
rigid mount trolley suspension. Instructions for installing lugs are
not include herein. They are provided with suspension lug kits.
Trolleys are shipped partially disassembled to make it
unnecessary to take them apart before mounting on hoist. This
also makes it easier to properly adjust the trolleys to fit the
particular beams on which they are to operate. Trolleys must be
correctly fitted to properly support the rated load.
Your new BUDGIT Heavy Duty Rigid Mount Trolley can be
assembled to your BUDGIT Coil Chain Electric Hoist, Series
2000 Air Hoist, Series 6000 Air Hoist, or USA Hand Chain Hoist,
and the complete unit then installed on its monorail beam with a
minimum of effort by following the directions given herein.
Patented track trolleys are designed to operate on patented track
with a 3-1/4" wide flange.
THE INFORMATION CONTAINED IN THIS MANUAL IS FOR
INFORMATIONAL PURPOSES ONLY AND LIFT TECH DOES
NOT WARRANT OR OTHERWISE GUARANTEE (IMPLIEDLY
OR EXPRESSLY) ANYTHING OTHER THAN THE
COMPONENTS THAT LIFT TECH MANUFACTURES AND
ASSUMES NO LEGAL RESPONSIBILITY (INCLUDING, BUT
NOT LIMITED TO CONSEQUENTIAL DAMAGES) FOR
INFORMATION CONTAINED IN THIS MANUAL.
For Coil Chain BUDGIT Electric Hoists, Series 2000 Air Hoists,
Series 6000 Air Hoists, And USA Hand Chain Hoists.
12688
ASSEMBLY OF TROLLEY TO HOIST
Place hoist on workbench, suspension lug facing up, and proceed
as follows:
1. If trolley is a hand geared type rated 2 tons or less, make certain
that proper size anti-tilt roller is installed on inside of one side
plate before assembling trolley to hoist. Two rollers are provided
with each hand geared trolley to accommodate full range of beam
sizes that trolley is designed for. A small roller, suitable for I-beam
sizes of 10" up to largest specified for trolley, has been pre-
installed by the factory. If trolley is to operate on an I-beam
smaller than 10", substitute the larger roller, which is shipped
loose, by removing the outer “C” ring and replacing the smaller
roller. For other than standard I-beams, measure beam flange
thickness and allow not less than 1/16" clearance between roller
and bottom of beam flange.
2. Before attaching trolley to hoist, first determine proper spacing
of trolley side plates to provide adequate wheel clearance
(approximately 1/8") on both sides of I-beam, between inside
faces of wheel flanges and edges of bottom beam flange. Proper
spacing is obtained by varying number of spacer washers
(furnished with trolley), which are installed on suspension cross
pins, between suspension lug and trolley side plates.
3. Due to manufacturing tolerances, I-beams having the same
size designation may vary in the width of their flanges. This
makes it impossible to prescribe the specific number of spacer
washers required between trolley side plates and lug for any
Notice: Since rigid mounting does not allow hoist to rotate
with pull of load, Heavy Duty Rigid Mount Trolleys must not
be used with hoists having roller type load chain.
1 TON RATED LOAD HAND GEARED TROLLEY
1 TON RATED LOAD PUSH TYPE TROLLEY