BTR 10.300 Assembly And Commissioning Instructions Download

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BDC Pro

(24 V DC / 230 V AC) - C

hAin

riVe

for

winDows

according to Machinery Directive 2006 / 42 / EC (annex VI)

Assembly and Commissioning

Instructions

BDC P

Summary of Contents for 10.300

Page 1: ...BDC Pro 24 V DC 230 V AC Chain Drive for windows according to Machinery Directive 2006 42 EC annex VI Assembly and Commissioning Instructions BDC Pro ...

Page 2: ...a sheet BDC Pro 230V Application areas and casement sizes Explanations on the product label Installation step 1 Inspection before the installation Installation step 2 Installation prerequisite and Installation preparation Installation step 3 Bracket Sets Dimensions and Drill holes Symmetrical or asymetrical Application examples Installation step 4 Hole layout for Bracket Sets Installation step 6 C...

Page 3: ... and have the following meaning Caution Warning Danger due to electric current Caution Warning Risk of crushing and entrapment during device operati on is provided as a sticker with the drive Attention Warning Risk of damage to destruction of drives and or windows warNiNg DaNger CautioN Note These instructions are intended for trained personnel and operators of systems for natural smoke ventilatio...

Page 4: ...need for a risk assessment at the installation site due to the reasonably foreseeable misuse A risk assessment in accordance with the Machinery Directive 2006 42 EG for the usage of the power operated window for natural ventilation is absolutely necessary under the following conditions the installation height of the drive and lower edge of casement 2 5 m above the floor and one of the following co...

Page 5: ...r Motor current monitoring systems internal and external Hold to run switch stops movement at HSK 20 mm at a closing force of 150 N at HSK 20 ZAA 5 Operating element in direct range of vision a Key switch or b other switch then installation 1 5 m inaccessible for public 7 12 1 Keep people away during closing Declaration of Conformity power operated window CE label CaUtIon Protection devices CaUtIo...

Page 6: ...te The connection assignment the electrical supply data see product lable and performance limits see technical data as well as the mounting and installation instructions of the drive must be strictly observed and adhered to Do not reach into the window rabbet or the operating element chain or spindle during installation and opera tion Ensure that based on the installation position and the opening ...

Page 7: ...he installation The types of cable cable lengths and cross sections shall be selected in accordance with the manufacturer s technical data If necessary the cable types shall be coordinated with the competent local authorities and energy supply com panies Low voltage lines 24 V DC shall be routed separate from the high voltage lines Flexible cables may not be flush mounted Freely suspended cables s...

Page 8: ...ser shall be instructed in all important opera ting steps If necessary he must be advised of all remaining risks dangers The end user shall be specifically instructed that no additional forces except pushing and pulling forces in the opening and closing direction of the casement may be applied to the spindle chain or lever of the drive Note Post warning signs Other persons must be kept away from t...

Page 9: ...n rating IP 32 Ambient temperature range 5 C 60 C FZ Pulling force max 250 N FA Pushing force max s 600 mm only for pulling application FH Pullout force 1 800 N fastening depended Chain Stainless steel without protruding rivet heads Simple connection to casement brackets Small bending radii allow maximum opening angles of small windows Connecting cable non halogen grey 3 x 0 5 mm 3 m v Speed s 400...

Page 10: ...es ED 30 ON 3 min OFF 7 min Protection rating IP 32 Ambient temperature range 5 C 60 C FZ Pulling force max 250 N FA Pushing force max s 600 mm only for pulling application FH Pullout force 1 800 N fastening depended Chain Stainless steel without protruding rivet heads Simple connection to casement brackets Small bending radii allow maximum opening angles of small windows Connecting cable non halo...

Page 11: ...al number SN see product label serial number symbols see Technical data article reference number certifications Product designation Exemplary representation date of manufacturing with firmware version i 5 C 60 C 86672 Thierhaupten Tel 49 8271 811 92 0 Made in Germany Bottom hung casement und Top hung casement inward opening FAB min L 100 mm FAB 1 30 m mount 2 drives Bottom hung casement und Top hu...

Page 12: ...interfered with The test my only be conducted by or under the supervision of expert personnel For testing chain drives the chain must be extended and retracted at an angle of approx 90 The spindle tubes of spindle drives in round housing tubes must be secured against independent spinning before starting the test to avoid deviations in the integrated position encoder Inspection of the intended use ...

Page 13: ...ench outside size SW5 5 Torque wrench Power drill Threadlock adhesive possibly a tool for blind rivet nuts size 6 BDC Pro 24V DC BDC Pro 230V AC 2 BDC Pro 24V DC BDC Pro 230V AC 1 BDC Pro 24V DC BDC Pro 230V AC 4 BDC Pro 24V DC BDC Pro 230V AC 3 BDC Pro 24V DC BDC Pro 230V AC 5 12 18 12 parallel parallel min 8 parall el 42 2 15 parallel 90 A B 138 278 24 V 230 V C D FAB min W symmetrical Y asymmet...

Page 14: ...itioning Symmetrical or asymmetrical Check unequal force transmission to the window window statics allows unequal force distribution unequal casement pressure tightness 1 2 FAB FAB FL RA FAB 1 2 FAB FL RA Dimensions and Drill holes Bracket Set BDB101 Part No 10 250 Bracket Set BDB104 Part No 10 350 Installation step 3 Bracket Sets Dimensions and Drill Holes Casement bracket Casement bracket Frame ...

Page 15: ...ve mounting directly on the window frame Bracket Set BDB 101 without frame bracket Space on the frame 28 mm Rigid drive mounting on the casement Bracket Set BDB 104 Space on the frame 16 mm Application examples NSK HSK 50 9 min 28 max 35 21 15 BDC Pro BDB 101 reference edge 55 16 12 18 9 BDC Pro BDB 104 reference edge ...

Page 16: ...rical Z asymmetrical 24 V 24 V 230 V 230 V 1 2 FAB 26 9 28 15 21 FL RA Ø 5 5 NSK HSK When mounting two drives a minimum distance of 50 mm between the drives is considered When mounting two drives a minimum distance of 50 mm between the drives is considered Window versions Bottom hung inward opening Top hung inward opening Side hung inward opening Window versions Bottom hung inward opening Top hung...

Page 17: ... drilling swarfs to prevent seals from being damaged Avoid surface scratches for example by using masking tape Secure fasteners against loosening e g by applying removable thread locking compound such as Loctite Screw the drive BDC Pro onto window frame M5 Make sure it is parallel to casement edge The drive body must lie completely flush on the window frame surface Directly on the window frame mai...

Page 18: ...t be in line On the casement main closing edge or auxillary closing edge Rigid drive mounting Bracket Set BDB104 Determine fastenings for Bracket Set BDB 104 Produce drill holes with appropriate cross section For mounting dimensions see drill holes Installation stepe 3 and 4 or project specific documents and drawings Note Screws for mounting on the window are to be provided by the customer Drillin...

Page 19: ...shing Protect cable feedthrough in profile e g by using cable bushings cable transitions Cable on casement Cable in glazing bead Cable duct glued on in addition secured with coun tersunk screws against breaking away Drill hole in glazing bead cable bushing protects against damage to cable Connection cable routing on the frame or transom Cable must be protected against damage shearing off kinking s...

Page 20: ... drive occurs at factory WH is used for communication with synchronized multi drive operation WH connection otherwise no function Optional to 4 drives and max 2 locking drives are possible The running direction of the 24V drive may be changed by interchanging polarity reversal the wires BN brown BU blue No voltage on white wires WH drives can be damaged Electric Connection Connection assignment WH...

Page 21: ...rding to instal lation declaration the possible risk to ahazard of persons must be determined evaluated and minimized by taking appropriate technical measures in accordance with the Ma chinery Directive Separate documents for performing a risk assessment can be downloaded from the homepage of Firm Btr GMBH www btr hamburg de safety CheCk aND test ruN Formula to calculate the required wire cross se...

Page 22: ...manufacturer Operational readiness must be checked regularly Frequent inspection of the system for imbalance and signs of wear or damages of cables and fastening elements must be performed During maintenance contaminations must be removed from the drive Fastenings and clamping screws must be checked for tightness Test runs during the opening and closing procedure of the devices must be per formed ...

Page 23: ...ranty period for delivered material is twelve months Warranty and liability claims for personal injuries or material damages are excluded if caused by one or more of the following No proper incoming goods inspection Improper use of the product Improper installation commissioning operation maintenance or repair of the product Operating the product by defect and improper installed or not functioning...

Page 24: ...24 BDC Pro 24 V DC 230 V DC AC Notice 08 ...

Page 25: ...25 BDC Pro 24 V DC 230 V AC 08 Notice ...

Page 26: ...26 BDC Pro 24 V DC 230 V DC AC Notice 08 ...

Page 27: ... registration Basically the General Terms and Conditions of Btr GmbH apply to all offers supplies and services The publication of these assembly and commissioning instructions supersedes all previous editions CertifiCate aND DeClaratioN of CoNformity We declare under our sole responsibility that the product described under Data sheet is in conformity with the following directives 2014 30 EU Direct...

Page 28: ...9000000251_V0 1_KW20 20 www btr hamburg de BTR GmbH Gemeindewald 11 D 86672 Thierhaupten Telefon 49 8271 811 92 0 Fax 49 8271 811 92 55 ...

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