Küenle KFU 210 Series Quick Start Manual Download

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Quick Start

Manual

for Set-up

Frequency Inverter

Series KFU 210- / 410-

0,25 to 9,2 kW – 230 V – KFU 210-

0,25 to 400 kW – 400 V – KFU 410-

>400 kW to 1,6 MW On Request

.1710

Summary of Contents for KFU 210 Series

Page 1: ...Quick Start Manual for Set up Frequency Inverter Series KFU 210 410 0 25 to 9 2 kW 230 V KFU 210 0 25 to 400 kW 400 V KFU 410 400 kW to 1 6 MW On Request KN 621 1710 EN ...

Page 2: ...t optional components size 7 12 3 1 8 KFU 410 KFU 510 KFU 610 size 8 160 400 kW 13 3 1 9 Dimensions without optional components size 8 13 4 Electrical installation 14 4 1 EMC information and connection 15 4 1 1 KFU 210 up to 3 0 kW and 410 up to 4 0 kW 17 4 1 2 KFU 210 4 0 to 9 2 kW and 410 5 5 and 15 0 kW 18 4 1 3 KFU 410 18 5 to 30 kW 19 4 1 4 KFU 410 37 to 65 kW 20 4 1 5 KFU 410 75 to 132 kW 21...

Page 3: ...e 2 KFU 210 0 25 to 1 1 kW 230 V 45 8 3 Size 3 and 4 KFU 210 4 0 to 9 2 kW 230 V 46 8 4 Size 1 KFU 410 1 85 to 4 0 kW 400 V 47 8 5 Size 2 KFU 410 1 85 to 4 0 kW 400 V 48 8 6 Size 3 and 4 KFU 410 5 5 to 15 0 kW 400 V 49 8 7 Size 5 KFU 410 18 5 to 30 0 kW 400 V 50 8 8 Size 6 KFU 410 37 to 65kW 400 V 51 8 9 Size 7 KFU 410 75 to 132 kW 400 V 52 8 10 Size 8 KFU 410 160 to 400 kW 400 V 53 8 11 Size 8 KF...

Page 4: ... qualified electricians according to the general and regional safety and installation directives Persons not familiar with the operation of the frequency inverter and children must not have access to the device When working at the frequency inverter comply with the relevant accident prevention regulations the applicable standards BGV A2 VBG 4 VDE 0100 standards governing work on systems with dange...

Page 5: ...act only RCDs RCMs of Type B are permissible on the power supply side of this product Do not touch electronic components or contacts Defective components must not be put into operation Any repair work may only be carried out by the manufacturer or persons approved licensed by the manufacturer Any repair work must be carried out by qualified electricians Except for modifications described in this d...

Page 6: ...erified that the machine meets the requirements of the EC Machinery Directive 2006 42 EC and DIN EN 60204 1 The frequency inverters meet the requirements of the low voltage directive 2006 95 EEC and DIN EN 61800 5 1 CE labeling is based on these standards Responsibility for compliance with the EMC Directive 2004 108 EC lies with the operator Frequency inverters are only available at specialized de...

Page 7: ...inverter Use of the device in explosive atmospheres is not permitted 1 6 Operation conditions Size 1 7 Ambient temperature 0 55 C as from 40 C power reduction of 2 5 K should be considered Size 8 Ambient temperature 25 55 C as from 45 C power reduction of 2 5 K should be considered Relative humidity 5 85 no water condensation Ambient pressure 70 106 kPa to be checked The frequency inverter may be ...

Page 8: ...applicable Part number Serial number Warning symbols Warning Components sensitive to electrostatic energy Warning High leakage current Warning Dangerous voltage Danger of electric shock Warning Hot surface Identifier Size Recommended power KFU 210 AC 1x230V 3x230V 32 4 15 0 kW 40 5 18 5 kW 45 22 0 kW 1 6 1 0 25 kW 60 30 0 kW 2 5 0 37 kW 75 6 37 0 kW 3 0 0 55 kW 90 45 0 kW 4 0 0 75 kW 110 55 0 kW 5...

Page 9: ...r KFU 510 AC 3x525V KFU 610 AC 3x690V 1 8 0 55 kW 2 4 0 75 kW 3 2 1 1 kW 8 160 0 kW 3 8 1 5 kW 200 0 kW 4 2 2 1 85 kW 250 0 kW 5 8 2 2 kW 315 0 kW 7 8 3 0 kW 355 0 kW 9 0 4 0 kW 400 0 kW 14 0 3 5 5 kW 18 0 7 5 kW 1 Maximum output current 9 5 A with single phase and two phase connection 2 Three phase connection permissible only 22 9 2 kW 25 4 11 0 kW ...

Page 10: ...e sure that no foreign particles e g dust chips wires screws tools can get inside the frequency inverter Install the frequency inverter on a non flammable surface The frequency inverter may only be installed in vertical position Screw the frequency inverter on a metal surface unpainted The frequency inverter must be grounded For equipotential bonding connect the frequency inverter electrical cabin...

Page 11: ... kW Top fixing bracket screws M4x20 Bottom fixing bracket screws M4x60 Screw fixing brackets to heat sink and mounting plate 3 1 3 KFU 410 size 5 18 5 30 kW Top screw fixture M4x20 Bottom screw fixture M4x70 Screw fixing brackets to heat sink of frequency inverter and mounting plate ...

Page 12: ...ensions in mm kW a b c a1 a2 b1 c1 KFU 210 0 25 1 1 190 60 178 210 230 260 30 133 1 5 3 0 250 60 178 270 290 315 30 133 4 0 5 5 250 100 200 270 290 315 12 133 7 5 9 2 250 125 200 270 290 315 17 5 133 KFU 410 0 55 1 5 190 60 178 210 230 260 30 133 1 85 4 0 250 60 178 270 290 315 30 133 5 5 9 2 250 100 200 270 290 315 12 133 11 0 15 0 250 125 200 270 290 315 17 5 133 18 5 30 0 250 200 260 270 290 31...

Page 13: ...holes is 9 mm Screw the rear wall of the frequency inverter heat sink to the mounting plate 3 1 7 Dimensions without optional components size 7 Dimensions in mm Assembly dimensions in mm KFU410 kW a b c a1 b1 b2 b3 c1 c2 c3 75 0 132 0 510 412 351 480 392 382 342 338 305 110 ...

Page 14: ...in mm Type kW a b c a1 b1 b2 c1 KFU410 KFU510 KFU610 160 0 400 0 1067 439 375 1017 330 110 345 NOTE Before unpacking the frequency inverter transfer it as close as possible to the designated place of installation First remove the protective packaging Screw 2 crane eyebolts into the threads provided for that purpose Use the crane eyebolts and a crane for lifting handling and installation The crane ...

Page 15: ...gerous voltage levels even up to 10 minutes after shutdown Switch off power supply before connecting or disconnecting the mains cables to from terminal X1 and the motor cables and braking resistor to X2 NOTE The cables connected to the frequency inverters may not be subjected to high voltage insulation tests Use copper cables designed for an ambient temperature of at least 30 C In the case of UL C...

Page 16: ...ical cabinets control panels machine frames must be connected by means of PE cables i e sufficient area and with good conductivity The shield of the control cables is to be connected to ground potential properly i e with good conductivity on both sides shield clamp Mount shield clamps for cable shields close to the unit Connect the frequency inverter the commutating choke external filters and othe...

Page 17: ...On the motor side use a metal compression gland On the frequency inverter side an appropriate shield clamp is to be used The signal cable used for monitoring the motor temperature must be kept separate from the motor cable Connect the shield of this line on both sides If a braking resistor is used the connection cable must also be shielded and the shield is to be connected to earth potential on bo...

Page 18: ...nformity is to be issued by the supplier of the drive system 4 1 1 KFU 210 up to 3 0 kW and 410 up to 4 0 kW Mains connection X1 1 With a mains current above 10 A the mains power connection 230 V 1ph N PE and the mains power connection 230 V 2ph N PE are to be done on two terminals Motor connection For connection of the ground conductor of the mains and motor cable use the provided terminal connec...

Page 19: ...connection of the ground conductor of the mains and motor cable use the provided terminal connection options X1 and X2 Other connection options for connecting the mains and motor cable are not permissible For connection of a braking resistor use terminals Rb1 and Rb2 KFU 210 18 0 Delta circuit Star circuit ...

Page 20: ...tion of the ground conductor of the mains and motor cable use the provided terminal connection options X1 and X2 Other connection options for connecting the mains and motor cable are not permissible For connection of a braking resistor use terminals Rb1 and Rb2 Delta circuit Star circuit ...

Page 21: ...or connecting the mains and motor cable are not permissible For connection of a braking resistor use terminals Rb1 and Rb2 IP20 ingress protection rating is reached with the covers installed Make sure that the covers are always installed in operation Optionally devices of this size are available without brake chopper These devices are designed without connecting terminals for the braking resistor ...

Page 22: ...ake resistor with temperature switch IP20 ingress protection rating is reached with the covers installed Make sure that the covers are always installed in operation Optionally devices of this size are available without brake chopper These devices are designed without connecting terminals for the braking resistor ...

Page 23: ...ins connection 3 phases Mains connection 6 phases Motor connection 3 phases 3ph 400V AC or 3ph 525V AC or 3ph 690V AC 6 phases 3ph 400V AC or 3ph 525V AC or 3ph 690V AC L1 A L2 L3 L1 L2 A L3 A PE L1 B L2 B L3 B Motor connection Connection of brake resistor with temperature switch ...

Page 24: ...the covers are always installed in operation 6 phase connection must be done via the same mains feeders and a suitable transformer e g one d and one y winding on secondary side which shifts all phases by 30 to one another Alternatively two transformers can be used one with d winding one with y winding on secondary side ...

Page 25: ...e turned off before connecting control inputs and outputs Non compliance can destroy the device NOTE In order to minimize electromagnetic faults and achieve good signal quality connect the shield of the cable is to be connected to ground potential properly i e with good conductivity on both sides ...

Page 26: ...ond shut down path X210B 3 S1OUT Digital output X210B 4 Multifunktion output 1 voltage signal pro portional actual frequency default setting X210B 5 Supply voltage DC 10 V for reference value potentiometer Imax 4 mA X210B 6 Multifunction input 1 reference speed 0 10 V default setting X210B 7 Ground 10 V Relay output X10 S3OUT Parameterizable relay output Control Safe Torque Off STO Contacts on X21...

Page 27: ...se time 4 ms PLC compatible Conductor cross section The signal terminals are suitable for the following cable sizes with ferrule 0 25 1 0 mm without ferrule 0 14 1 5 mm 4 2 2 External 24 V power supply X210A 1 X210A 2 The bidirectional control terminals X210A 1 X210A 2 can be used as a voltage output or voltage input By connecting an external power supply of DC 24 V 10 to terminals X210A 1 X210A 2...

Page 28: ...ake contact AC 5 A 240 V DC 5 A ohmic 24 V break contact AC 3 A 240 V DC 1 A ohmic 24 V 4 3 X13 connection in KFU510 and KFU610 When and KFU 510 or KFU 610 is used connection of AC 3x400 V an X13 is required Auxiliary voltage terminal X13 1 6 Not used 7 PE 8 L1 9 L2 10 L3 Connection Connected load 1 2 kW Supply voltage 400 V 10 Supply frequency 50 60 Hz ...

Page 29: ...KFU 210 410 28 ...

Page 30: ...s contactor in jog operation mode Disable release of frequency inverter there may be no signals at inputs STOA digital input S1IND terminal X210A 3 and STOB digital input S7IND terminal X210B 2 Turn mains voltage on The frequency inverter will perform a self test Before the start of guided commissioning the motor should not have been operated as a part of the machine data is dependent upon the ope...

Page 31: ...e parameter value Use the ENT key to confirm the selected parameter and the parameter values entered The rated data of the motor are to be entered according to the specifications on the rating plate for the motor connection type used star or delta connection If the data entered deviate from the rating plate the parameters will not be identified correctly The rated data is to be parameterized as pe...

Page 32: ...S7IND STOP results in an incomplete take over of the values In the case of higher requirements as regards the accuracy of the speed torque control you should carry out the guided commissioning procedure once again under operating conditions because part of the machine data depends on the operating temperature During this procedure confirm the rated machine values already entered Confirm the End di...

Page 33: ...KFU 210 410 32 ...

Page 34: ...icated on the type plate of the asynchronous motor 371 Rated Current A Enter the rated current indicated on the type plate of the asynchronous motor for the selected circuit 372 Rated Speed U min Enter the motor speed indicated on the type plate of the asynchronous motor at rated frequency 374 Rated Cosinus Phi Enter the cos ϕ value indicated on the type plate of the asynchronous motor 375 Rated F...

Page 35: ...ey disconnect the motor from power supply immediately in the case of a short circuit or they disconnect the motor if an overload has occurred for some time 645 Operation Mode Synchronization Motor protection in particular self ventilation motors is improved via the Frequency Limit 572 which can be set as a percentage of the rated frequency 651 Operation mode Autostart Synchronization to a rotating...

Page 36: ...be displayed via parameter 269 273 Application Warnings An application specific warning can be read For detailed functions refer to Operating Instructions 310 Last Error The fault message is displayed immediately when a fault occurs The frequency inverter will try to acknowledge some faults automatically other faults will be reset via digital input S1IND The last fault code is saved for fault diag...

Page 37: ...ndard value in Configuration 110 and 410 Other configurations may deviate 2 Current Input 3 Digital input 530 Op Mode Digital Output 1 see Operation Instructions 532 Op Mode Digital Output 3 553 Analog Operation MFO1 570 Motor Temp Operation Mode 0 off 0 1 Therm Cont Warning only 2 Error switch off 3 Err Switch Off 1 min delayed 4 Err Switch Off 5 min delayed 5 Err Switch Off 10 min delayed 571 Op...

Page 38: ...er listed in Operating Instructions in Technical Data ü overload capability of frequency inverter 2A in Configurations 1xx 2B in Configurations 2xx 4xx 5xx 6xx 3A in Configurations 1xx 4xx 6xx 3B in Configurations 2xx 5xx see Operating Instructions 4 machine related ...

Page 39: ...KFU 210 410 38 ...

Page 40: ...ges Key Meaning A0000 No warning present A0001 Frequency inverter overloaded warning code A0002 or A0004 A0002 Frequency inverter overload 60 s Check load behavior A0004 Short term overload 1 s Check motor and application parameters A0008 Max heat sink temperature reached check cooling system and fan A0010 Max interior temperature reached check cooling system and fan A0020 Speed set point is limit...

Page 41: ... and wiring 05 Asymmetric motor current check current and wiring 06 Motor phase current too high check motor and wiring 07 Message from phase monitoring check motor and wiring DC Link voltage F07 00 DC link voltage too high check deceleration ramps and connected brake resistor 01 DC link voltage too low check mains voltage 02 Mains failure check mains voltage and circuit 03 Phase failure check mai...

Page 42: ...put 1 check signal 7 2 Status messages during commissioning SS The following status messages are possible when Setup is run Status message Meaning SS000 OK Auto set up routine has been carried out SS001 PC Phase 1 The plausibility check PC of the motor data is active SS002 PC Phase 2 The calculation of dependent parameters is active SS003 STO The parameter identification requires release on digita...

Page 43: ...r resistance SA021 or rotor resistance SA022 is very high The following causes are possible The motor cable cross section is not sufficient The motor cables are too long The motor cables are not connected correctly The contacts are not in a proper condition corrosion SA031 Shorten Motor Line using Switchfrequ 16 kHz SA032 Shorten Motor Line using Switchfrequ 12 kHz and higher SA033 Shorten Motor L...

Page 44: ...d Mech Power 376 SF007 The set configuration is not supported by the guided commissioning In these instructions configurations 110 and 410 are described Select one of these configurations for parameter Configuration 30 Error messages after parameter identification Code Meaning Measure SF011 SF012 The main or leakage inductance measurement has failed because the motor has a high slip Correct the ra...

Page 45: ...ection rating IP20 EN60529 Connection terminals A mm2 0 2 1 5 Form of assembly vertical Ambient conditions Energy dissipation 2 kHz switching frequency P W 32 38 43 53 73 Coolant temperature Tn C 0 40 3K3 DIN IEC 721 3 3 Storage temperature TL C 25 55 Transport temperature TT C 25 70 Rel humidity 15 85 not condensing If required by the customer the switching frequency may be increased if the outpu...

Page 46: ...ion rating IP20 EN60529 Connection terminals A mm 2 0 2 1 5 Form of assembly vertical Ambient conditions Energy dissipation 2 kHz switching frequency P W 84 115 170 Coolant temperature Tn C 0 40 3K3 DIN IEC 721 3 3 Storage temperature TL C 25 55 Transport temperature TT C 25 70 Rel humidity 15 85 not condensing If required by the customer the switching frequency may be increased if the output curr...

Page 47: ...l Ambient conditions Energy dissipation 2 kHz switching frequency P W 200 225 310 420 Coolant temperature Tn C 0 40 3K3 DIN IEC 721 3 3 Storage temperature TL C 25 55 Transport temperature TT C 25 70 Rel humidity 15 85 not condensing If required by the customer the switching frequency may be increased if the output current is reduced at the same time Comply with the applicable standards and regula...

Page 48: ...1 2 Ingress protection rating IP20 EN60529 Connection terminals A mm2 0 2 1 5 Form of assembly vertical Ambient conditions Energy dissipation 2 kHz switching frequency P W 30 35 40 46 58 68 Coolant temperature Tn C 0 40 3K3 DIN IEC 721 3 3 Storage temperature TL C 25 55 Transport temperature TT C 25 70 Rel humidity 15 85 not condensing If required by the customer the switching frequency may be inc...

Page 49: ...rox m kg 1 6 Ingress protection rating IP20 EN60529 Connection terminals A mm2 0 2 1 5 Form of assembly vertical Ambient conditions Energy dissipation 2 kHz switching frequency P W 68 87 115 130 Coolant temperature Tn C 0 40 3K3 DIN IEC 721 3 3 Storage temperature TL C 25 55 Transport temperature TT C 25 70 Rel humidity 15 85 nicht betauend If required by the customer the switching frequency may b...

Page 50: ...I A 16 25 35 UL type 600 VAC RK5 I A 20 30 40 Mechanical Dimensions HxWxD mm 250x100x200 250x125x200 Weight approx m kg 3 0 3 7 Ingress protection rating IP20 EN60529 Connection terminals A mm2 0 2 6 0 2 16 Form of assembly vertical Ambient conditions Energy dissipation 2 kHz switching frequency P W 145 200 225 240 310 Coolant temperature Tn C 0 40 3K3 DIN IEC 721 3 3 Storage temperature TL C 25 5...

Page 51: ... Mechanical Dimensions HxWxD mm 250x200x260 Weight approx m kg 8 Ingress protection rating IP20 EN60529 Connection terminals A mm2 to 25 Form of assembly vertical Ambient conditions Energy dissipation 2 kHz switching frequency P W 445 535 605 Coolant temperature Tn C 0 40 3K3 DIN IEC 721 3 3 Storage temperature TL C 25 55 Transport temperature TT C 25 70 Rel humidity 15 85 not condensing If requir...

Page 52: ...protection rating IP20 EN60529 Connection terminals A mm2 up to 70 Form of assembly vertical Ambient conditions Energy dissipation 2 kHz switching frequency P W 665 830 1080 1255 Coolant temperature Tn C 0 40 3K3 DIN IEC 721 3 3 Storage temperature TL C 25 55 Transport temperature TT C 25 70 Rel humidity 15 85 not condensing If required by the customer the switching frequency may be increased if t...

Page 53: ...nection terminals A mm2 up to 2 x 95 Form of assembly vertical Ambient conditions Energy dissipation 2 kHz switching frequency P W 1600 1900 2300 2800 Coolant temperature Tn C 0 40 3K3 DIN IEC 721 3 3 Storage temperature TL C 25 55 Transport temperature TT C 25 70 Rel humidity 15 85 not condensing If required by the customer the switching frequency may be increased if the output current is reduced...

Page 54: ...g IP20 EN60529 Connection terminals A mm2 up to 2 x 240 Form of assembly vertical Ambient conditions Energy dissipation 2 kHz switching frequency P W 3800 4500 5600 6300 6850 7900 Coolant temperature Tn C 25 45 3K3 DIN IEC 60721 3 3 Storage temperature TL C 25 55 Transport temperature TT C 25 70 Rel humidity 15 85 not condensing If required by the customer the switching frequency may be increased ...

Page 55: ... Ambient conditions Energy dissipation 2 kHz switching frequency P W 3800 4500 5600 6300 6850 7900 Coolant temperature Tn C 25 45 3K3 DIN IEC 60721 3 3 Storage temperature TL C 25 55 Transport temperature TT C 25 70 Rel humidity 15 85 not condensing If required by the customer the switching frequency may be increased if the output current is reduced at the same time Comply with the applicable stan...

Page 56: ...bly vertical Ambient conditions Energy dissipation 2 kHz switching frequency P W 3200 3950 4500 5500 6250 6900 Coolant temperature Tn C 25 45 3K3 DIN IEC 721 3 3 Storage temperature TL C 25 55 Transport temperature TT C 25 70 Rel humidity 15 85 not condensing If required by the customer the switching frequency may be increased if the output current is reduced at the same time Comply with the appli...

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