BPC T-3100P User Manual Download

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USER MANUAL

T300P SERIES

T-3100P 100 kVA
T-3120P 120 kVA
T-3150P 150 kVA
T-3160P 160 kVA
T-3200P 200 kVA

3 Phase Input / 3 Phase Output

(12 Puls Rectifier)

Summary of Contents for T-3100P

Page 1: ...USER MANUAL T300P SERIES T 3100P 100 kVA T 3120P 120 kVA T 3150P 150 kVA T 3160P 160 kVA T 3200P 200 kVA 3 Phase Input 3 Phase Output 12 Puls Rectifier ...

Page 2: ......

Page 3: ... 17 3 1 1 Security 17 3 1 2 Redundancy 17 3 1 3 Power Increment 17 3 2 Parallel Operation Modes 17 3 2 1 Symetric Parallel Mode 17 3 2 2 Redundant Parallel Mode 18 3 2 3 Hot Standby Mode 19 3 3 Parallel Operation Mode Fault Codes 19 3 4 Parallel System Accessories 19 IV OPERATING INSTRUCTIONS 21 4 1 Introduction 21 4 2 Procedure For Switching The UPS To Power The Load From a Power Off Condition 21...

Page 4: ... SERVICE 31 6 1 Maintenance 31 6 2 Troubleshooting 31 6 3 Storage 31 VII RE MOTE MONITORING AND CONTROL 32 7 1 Using Serial Port 32 7 2 Serial Communication Cable 32 7 3 Modem Connection 32 7 3 1 Hardware Configuration 33 7 3 2 Functioning Principle 33 7 3 3 SMART Modem Programing PC modem 33 7 3 4 DUMB Modem Programming 33 7 3 5 DUMB Modem UPS Connection Cable 33 7 4 Dry Contact Interface Connect...

Page 5: ...ce personnel The output may be energized when the unit is not connected to a mains supply Risk of electric shock hazardous live parts inside this unit are energized from the battery supply even when the input AC power is connected Turn OFF the UPS before installing a computer interface signal cable Reconnect the power cord only after signaling interconnections have been made CAUTION Units are desi...

Page 6: ...e sine wave output PWM and IGBT technology 3 Microprocessors at each UPS Microprocessor controlled main controller board Microprocessor controlled rectifier board Microprocessor controlled parallel control board Static STS and maintenance by pass LCD Liquid Crystal Display display Alarm history Memory for max 64 alarms High quality maintenance free lead acid type batteries High nonlinear load capa...

Page 7: ... made by utilizing the latest technology of power transistor IGBT and pulse width modulation PWM Inverter converts dc bus voltage into second conversion an AC voltage like line voltage And provides this voltage and frequency being fixed STATIC TRANSFER SWITCH STATIC BY PASS Two types of bypass circuitry is available for T300P series UPS Full static switch for parallel systems Half static switch fo...

Page 8: ...chanical bypass circuit breaker the load is powered by the UPS Also during the normal operation battery charges This is made by the UPS s rectifier B Battery operation During this operation Inverter part of the UPS is converting DC power from battery group to AC power and feeding the load Critical load works till the batteries are being empty At the end of discharge UPS gives A7 BATTERY LOW alarm ...

Page 9: ...r Static By Pass Static Transfer Switch Maintenance Bypass Mechanic transfer switch 3 Phase Line Input Battery group S3 S2 S5 S4 3 Phase By Pass Supply Input Figure 1 2 UPS Split external By Pass Block Diagram S1 SD2 Rectifier SD1 ...

Page 10: ...se S4 RS232 Communication Port DB9 Female RS232 SNMP Communication Selector Switch Parallel System Data Socket DB25 Female Parallel System Analog Signals Socket DB15 Female Static By Pass Control Switch Dry Relay Output Contacts Battery Circuit Breaker Input Emergency Stop Line Failure Relay Battery Low Relay By Pass Relay ...

Page 11: ...voltage 220 380 Vac or 230 400 Vac 3 phase N Voltage regulation tolerance 1 Nominal Output frequency 50 Hz Output frequency tolerance line syncron 1 Output frequency tolerance free running 0 2 Efficiency 100 Load 90 Load Crest Factor 3 1 Total Harmonic Distortion THD 3 Overload 125 load 10 min 150 load 1 min BATTERY Number of 30 Run time Optional Float charge voltage 405 Vdc End of charge voltage ...

Page 12: ...n keys on front panel these are ENTER UP DOWN PLUS and MINUS UP and DOWN keys help moving on menus PLUS and MINUS keys select options ENTER key means the selected option or menu is valid NOTE ALL MESSAGES SHOWN IN THIS CHAPTER IS VALID FOR MC VERSION OF UPS CONTROL SOFTWARE 2 2 Alarms And Status Messages Totally 64 alarm and status messages are used in UPS which helps the user Messages are coded f...

Page 13: ...d at this power range A16 BYP INPUT BAD During transfer to bypass Voltage or frequency value of bypass source is incorrect and the UPS turn off the load power During normal inverter operation some times you can see this message During bypass if the bypass protection option is on and if the bypass source is tolerant out UPS switch off the static bypass for load protection A17 BATT CB OPEN Battery c...

Page 14: ...UPS STATUS at the upper line of LCD PANEL RECTIFIER START UPS started the rectifier INVERTER START UPS started the inverter MAINT SWITCH ON Maintenance bypass switch is on MANUEL BYPASS Load is transferred to mains manually STATUS ALARM Alarm status STATUS NORMAL UPS is operating EMERGENCY STOP External emergency signal is detected WAITING SYNC Inverter started waiting for syncronization STATUS FA...

Page 15: ...us CANCEL SHUTDOWN Shutdown command is canceled Only operating system or a PC computer can send this commands If the shutdown command is performed during line failure UPS shutdowns and is the mains is okay UPS starts again automaticly 2 3 Menu Description By using UP and DOWN function keys on front panel you can move on main menu functions when main menu appears on LCD panel if you press ENTER key...

Page 16: ...wer of the UPS VERSION MC1XX Version of UPS FREQUENCY PLL XTAL Frequency generation mode ENTER EXIT Exit from submenu PASSWORD MENU password required System settings ENTER EXIT Exit from submenu SETTINGS MENU MODE Operation mode selection UPS No UPS number selection REMOTE ENABLE Remote access on off RESTART ON OFF Mains restored setting BYP PROTECT ON Bypass load protection ENTER EXIT Exit from s...

Page 17: ... voltages 6 IPI 022 010 030 Input currents amperes 7 BATT 430 V 22 1 A Battery voltage and charge current 8 TEMP 030 c Cabinet inside temperature 9 CHARGE LEVEL 100 BATT CAPACI 068 Battery charge level Remaining battery capacity when operationing on battery 10 ENTER EXIT Enter exit from menu Goto first submenu item 2 6 ALARMS Menu Items At this menu you can see recorded log events and valid alarms...

Page 18: ...ion is valid 2 UPS No 001 By using PLUS and MINUS keys you can change number 0 to 3 In parallel operation select different number for each UPS If you select the same number DUBL UPS NUMBER message tells the fault press ENTER for 3 seconds and the selection is valid 3 REMOTE ENABLE By using PLUS and MINUS keys you can change enable and disable options enable remote battery test shutdown and bypass ...

Page 19: ...port is installed UPS sends AT command set to modem for installation If the function is completed you must hear a beep sound At the and of this function modem is ready to answer dial up connection 5 ENTER BOOST If you press ENTER key for 3 seconds boost charge starts The given time for boost charge is 10 hours At the end of this time UPS stops the boost charge If the boost charge is active this su...

Page 20: ... 8 ENTER UPDATE Enter update new date and time 9 ENTER EXIT Enter exit from submenu Goto first submenu item 2 11 PASSWORD Menu Items Only service personnel can use this menu the incorrect use of this menu can cause to damage the UPS Submenu item Function 1 PASSWORD XXX Service password input key 100 UP key 10 key 1 changes after you write the password on screen press ENTER key if the password is w...

Page 21: ...is to install one more UPS to the system 3 2 Parallel Operation Modes NOTE Parallel control board and some accessories are not installed to standart T300P series UPS but parallel operation is available at this models Parallel operation is in 3 modes SYMETRIC PARALLEL operation REDUNDANT parallel operation HOT STANDBY operation User can select one of the operation modes according to purpose If para...

Page 22: ...oad power is higher than 1 UPS power but lower than the 1UPS 2UPS total power 3 2 2 Redundant Parallel Mode At this mode if one of the UPS failes the other UPS continues to feed load Assume that UPS1 on figure 3 1 is failed SB1 and SB2 static switches will turn off and the UPS 1 is isolated from load The SB4 static switch of the UPS 2 will stay in conducted position and it continues to feed the lo...

Page 23: ...FAILURE 20 Parallel Controller Board Failure A28 P FAILURE 21 Parallel Controller Board Failure A29 P TEST MODE Parallel control board is in test position A30 P FAILURE 23 Parallel Controller Board Failure A31 DUBL UPS NR The same UPS number is selected for SLAVE ups you must give separate ups number to each ups in parallel system Goto SETTINGS MENU and change UPS number Don t forget to press ENTE...

Page 24: ...s qualified sevice personnel You have to keep 80 cm distance between two UPS for service purposes The maximum length of digital and analog cable is 2 meters Add 20 tolerant to cables fuses and circuit breakers in parallel connection At figure 3 2 the connections of 2 parallel UPS and load switch panel is shown ...

Page 25: ...21 Figure 3 2 Parallel UPS connection ...

Page 26: ...ront panel is lit 4 sec lamp test RECTIFIER START Rectifier is working and static bypass continues to feed the load INVERTER START Inverter is working and static bypass continues to feed the load STATUS NORMAL The UPS is operating normally its inverter supplying the outlet 6 Turn on the battery circuit breaker into 1 ON position By this way it is ensured to connect the battery group to the UPS 7 Y...

Page 27: ...rter led lit 5 Turn on the battery circuit breaker into 1 ON position Now the UPS system is in normal operation You can start up your PC printer etc 4 5 Procedure For Switching The UPS ON From Static By Pass 1 Press on the UP or DOWN button when there is COMMAND MENU message on the front panel of the UPS Then press ENTER button 2 Press on the UP or DOWN button when there is ENTER INVERTER message ...

Page 28: ...he UPS A45 MAINS OK mesage appears When there is a A7 BATTERY LOW message appears and audible alarm sounds shut down your PC If not all the batteries will be discharge in a few minutes After you shut down the critical load computer system Apply the completely powering down the UPS Apply the normal operation procedure to start up the UPS again after a long time later NOTE Do not forget to turn on t...

Page 29: ...ton and the UPS 2 Carefully open the carton and take the UPS out 3 Retain the carton and packing material for future use Unit package contents User Manual Guarantee Certificate Battery cabinet and or shelf Battery Circuit Breaker Optional 5 3 Equipment Positioning 5 4 ATTENTION Units are designed to operate on the concrete floor 1 The equipment s installation place must be an easy serving place 2 ...

Page 30: ... panels in the base of cabinet All control cables should be screened and run in a separate trunking to the power cables The input output cables can be sized to suit the modules rating according to the table below WARNING This is a product for restricted sales distribution to informed partners Installation restrictions or additional measures may be needed to prevent disturbances WARNING External ba...

Page 31: ...quate earthing procedures can result in electric shock hazard to personnel or the risk of fire 5 4 2 Cable Connections ATTENTION All the cable connections of the ups must be done by the authorized service personnel Once the equipment has been finally positioned and secured connect the power cables as described in the following procedure 1 Verify that the UPS s switches are totally at 0 position 2 ...

Page 32: ...ections Split External By pass Connection a Remove the shown links in the figure b Connect the R S T N cables to the B terminals from the external by pass source c Connect the mains input R S T N cables to the C terminals d The external by pass s voltage and frequency must be suitable with the UPS s S1 These links must be removed for split bypass system Battery power connections S2 S4 S3 U2 V2 W2 ...

Page 33: ...ipped via the UPS control circuitry If the batteries are cabinet mounted this circuit breaker is fitted within the cabinet however if the batteries are rack mounted or otherwise located remote to the main UPS cabinet then the battery circuit breaker must be mounted as near as possible to the batteries themselves and the power and control cables connected to the UPS using the most direct route poss...

Page 34: ...30 Figure 5 3 a UPS Battery Group Connection With Battery Circuit Breaker Figure 5 3 b UPS Battery Group Connection With Battery Fuse ...

Page 35: ...nnections there must be a dedicated serial port ATTENTION The communication cables of this option must be shielded and must install away from the voltage cables The RS232 port at RS330 board and DB9 female definition RS232 Signal Gnd isolated 7 RS232 Receive 6 RS232 Transmit 9 The settings for the Microsoft NT server IBM AS400 connections will be done by the system s operator in accordance to the ...

Page 36: ...people In case of a persistent failure or problem properly turn off the unit first Then review the following check list Be prepared to answer the questions before calling the service 1 Did you follow the operation procedure Did it happen on installation 2 Did a power failure occur just after or before the malfunction noted on the UPS 3 What is the indicators status see LCD alarms and FAULT codes 4...

Page 37: ...put voltage after delay WAITING SHUTDOWN Turn off UPS output voltage SHUTDOWN and turn on UPS output voltage WAITING RESTART CANCEL SHUTDOWN RENAME UPS UPS will give response to these commands if the REMOTE ENABLE opsion is selected from SETTINGS MENU Apply Your local distrubitor for supply available programs to monitor and control the UPS 7 2 Serial Communication Cable The maximum length for RS23...

Page 38: ...number to which this is connected The dumb modem device connected to the UPS will answer the call and convert the data coming from UPS serial on the telephone line This way all measures and controls allowed by the RS232 serial port can be carried out 7 3 3 SMART Modem Programming PC modem The connected modem to PC smart modem will be programmed from UPS control software automaticly B0 E1 F1 M1 Q0 ...

Page 39: ...NCY STOP input ATTENTION Max 42VAC or 60VDC voltage should be applied to the dry contact outputs 7 5 Remote Monitoring Panel Remote monitoring panel can be used from 400 meters away from UPS Up to 25 meters there is no need extra hardware RS232 communication is okay But if distance is longer than 25 meters extra RS485 hardware is needed Up to 5 remote monitoring panel can be used in system CN3 CN4...

Page 40: ...the product has been subjected to physical abuse improper installation unauthorized service or modification 2 The sole responsibility of corporation under this warranty shall be limited to the repair or replacement of the product at the sole discretion of corporation 3 If it becomes necessary to send a defecting unit to corporation the product should be shipped in its original carton or in suitabl...

Page 41: ...AGKK2135 12 2012 ...

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