Bosch rexroth IndraControl VEP 30.6 Operating Instructions Manual Download

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IndraControl

VEP 30.6, VEP 40.6, VEP 50.6

Embedded Terminals

Operating Instructions
R911403058

Edition 01

Summary of Contents for rexroth IndraControl VEP 30.6

Page 1: ...IndraControl VEP 30 6 VEP 40 6 VEP 50 6 Embedded Terminals Operating Instructions R911403058 Edition 01 ...

Page 2: ...in the event of applications for industrial property rights Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract All rights are reserved with respect to the content of this documen tation and the availability of the product Published by Development Automation Systems Cont...

Page 3: ...rt symbol 4 3 3 Symbols used 5 3 4 Explaining the signal alert symbol on the device 5 4 Intended use 5 5 Spare parts accessories and wear parts 6 5 1 External 24 V power supply unit 6 5 2 Lithium battery 6 5 3 CFAST card 6 5 4 Rubber grommet for cable bushing 6 5 5 Wear parts 7 6 Ambient conditions 7 7 Technical data 9 7 1 Weight 10 7 2 E STOP button VEP30 6 10 7 3 Optical characteristic values 10...

Page 4: ...0 6 40 6 and 50 6 22 10 2 1 Mounting cut out 22 10 2 2 Mounting dimensions of the VEP 30 6 24 10 2 3 Mounting dimensions of the VEP 40 6 25 10 2 4 Mounting dimensions of the VEP 50 6 26 10 3 Installation notes for built in devices 26 10 4 Installing the embedded terminal VEP 30 6DPN 27 10 4 1 Mounting the VEP 30 6DPN 27 10 4 2 Attaching to standardized VESA support arm at the VEP 30 6 28 10 4 3 VE...

Page 5: ...ed maintenance tasks 39 14 4 battery 39 14 4 1 Exchanging the battery 39 15 Ordering information 40 15 1 Accessories and spare parts 40 15 2 Type code VEP 30 6 41 15 3 Type code VEP 40 6 42 15 4 Type code VEP 50 6 43 16 Disposal 43 16 1 Return 44 16 2 Packaging 44 16 3 Batteries and accumulators 44 17 Service and support 44 Index 47 IndraControl VEP 30 6 VEP 40 6 VEP 50 6 Embedded Terminals III Ta...

Page 6: ...IV IndraControl VEP 30 6 VEP 40 6 VEP 50 6 Embedded Terminals Bosch Rexroth AG R911403058_Edition 01 ...

Page 7: ...c electrician Unpack Mount Install Programmer Commissioning engineer Parameterize Program Configure Simulate Technologist Process specialist Optimize Test Machine operator Maintenance technician Service Operate Maintain Remove faults Create the NC program Mechanic electrician Disposal company Dismount Dispose Fig 1 1 Assigning the present documentation to the target groups product phases and ac ti...

Page 8: ...ems R911343901 Project Planning Manual Security Manual Electric Drives and Controls R911342562 Project Planning Manual Tab 1 2 Related documents 1 5 Customer feedback Customer requests comments or suggestions for improvement are of great im portance to us Please email your feedback on the documentations to Feed back Documentation boschrexroth de Directly insert comments in the elec tronic PDF docu...

Page 9: ...ant number 3 Type name type code 4 Part number 5 State of revision 6 Date of manufacture yyWww 7 Nominal voltage 8 Nominal current 9 Test marking 10 CE mark 11 Underwriters Laboratories Inc mark 12 Serial number as barcode 13 Serial number 14 Name of origin 15 Company address Fig 2 1 Exemplary type plates 2 2 Scope of delivery Operator display Safety instructions Assembling kit and cables 24 V fem...

Page 10: ...2006 The signal word draws attention to the safety instruction and indicates the risk potential The safety alert symbol triangular safety reflector with exclamation marks preceding the signal words Danger Warning Caution indicates hazards for persons DANGER In case of non compliance with this safety instruction death or serious injury will occur WARNING In case of non compliance with this safety i...

Page 11: ...maging the device if not expressly sta ted accessories mounting parts and other com ponents cables lines software and firmware are used NOTICE The Embedded Terminals may be used only as intended and with the accesso ries mounting parts and other components specified in this documentation Components that are not expressly mentioned must neither be attached nor connected The same applies to cables a...

Page 12: ...cessories and wear parts 5 1 External 24 V power supply unit Ordering code Part number Description VAP01 1H W23 024 010 NN R911171065 External 24 V power supply unit for the IndraControl V devices Tab 5 1 External 24 V power supply unit for the operator display 5 2 Lithium battery Ordering code Part number Description Battery CR1632 1070925840 3 V lithium battery Tab 5 2 3 V lithium battery 5 3 CF...

Page 13: ...anges up to 3 K per minute Humidity Min rel humidity 5 Max rel humidity 85 Min absolute humidity 1 g m3 Max absolute humidity 25 g m3 Condensation not al lowed Corresponds to climatic class 3K3 acc to EN 60721 3 3 Min rel humidity 5 Max rel humidity 75 Min absolute humidity 1 g m3 Max absolute humidity 25 g m3 Condensation not al lowed Corresponds to climatic class 2K2 acc to EN 60721 3 2 Min rel ...

Page 14: ...oduct is not resistant against these gases Failure of the product due to contaminated air NOTICE The ambient air must not contain acids alkaline solutions corrosive agents salts metal vapors and other electrically conductive contaminants in high concentrations The devices to be installed into the housing and installation compartments must at least comply with the degree of protection IP 54 accordi...

Page 15: ...ht gray Bosch design RAL 7046 telegray Degree of protection front panel IP 65 acc to DIN 40 050 IEC 529 Front Type 1 acc to NEMA UL for USB connection on the front panel IP 65 not on all variants Degree of protection overall device IP 20 IP 54 VEP30 6DPN 4G02E A4D 64E CG FW Processor processor per formance Intel ATOM processor Baytrail E3845 Working memory RAM 4 GB Voltage supply 24 V DC use a 24 ...

Page 16: ...Exclusion of failure at 6050 cycles Tab 7 3 Technical data E STOP button For information on the standards please refer to chapter 8 1 E STOP button Standards on page 14 7 3 Optical characteristic values 7 3 1 TFT The maximum permissible number and type of pixel errors of TFT displays de pends on the manufacturer and is defined by the respective incoming inspec tion of the vendor This incoming insp...

Page 17: ...0 6 4 Elektromagnetische Verträglichkeit EMV Fachgrundnormen Störaussendung für Industriebereiche Electromagnetic compatibility EMC Generic standards Emission standard for industrial environ ments Compatibilité électromagnétique CEM Normes génériques Norme sur l émission pour les environne ments industriels DIN EN 60204 1 Sicherheit von Maschinen Elektrische Ausrüstung von Maschinen Safety of mach...

Page 18: ...68 2 27 Umgebungseinflüsse Prüfverfahren Prüfung Ea und Leitfaden Schocken Environmental testing Tests Test Ea and guidance Shock Essais d environnement Essais Essai Ea et guide Chocs DIN EN 60664 1 Isolationskoordination für elektrische Betriebsmittel in Nieder spannungsanlagen Grundsätze Anforderungen und Prüfungen Insulation coordination for equipment within low voltage sys tems Principles requ...

Page 19: ...und deren Grenzwerte Classification of environmental conditions Classification of groups of environmental parameters and their severities Classification des conditions d environnement Classification des groupements des agents d environnement et de leurs sévérités IndraControl VEP 30 6 VEP 40 6 VEP 50 6 Embedded Terminals 13 49 Standards R911403058_Edition 01 Bosch Rexroth AG ...

Page 20: ...orating safety isolating trans formers Sécurité des transformateurs bobines d inductance blocs d ali mentation et produits analogues pour des tensions d alimenta tion jusqu à 1 100 V Règles particulières et essais pour les transformateurs de sécur ité et les blocs d alimentation incorporant des transformateurs de sécurité Tab 8 1 Angewandte Normen Standards used Normes appliquées 8 1 E STOP button...

Page 21: ... standard for indus trial environments IEC 61000 6 4 2006 September 2007 DIN EN 61000 6 2 VDE 0839 6 2 Electromagnetic compatibility EMC Part 6 2 Generic standards Noise immunity for industrial environments IEC 61000 6 2 2005 March 2006 Tab 8 2 Standards for electromagnetic compatibility EMC Loss of CE conformity due to modifications at the device CE marking applies only to the device upon deliver...

Page 22: ...RJ45 plug XF21 Gigabit Ethernet interface RJ45 socket RJ45 plug XBAT Battery connection Molex Micro Fit 3 mm Molex 43645 0200 or compatible XG10 CFAST slot CFAST socket CFAST card XF30 USB 2 0 interface USB socket 4 pin type A USB plug 4 pin type A XF31 USB 3 0 interface USB socket 9 pin type A USB plug 9 pin type A PE Functional earth connection M5 screw Tab 9 1 Interfaces Malfunctions due to ins...

Page 23: ... At the devices there are two USB interfaces at the connector panel XF30 and XF31 At the housing devices there is an additional USB 2 0 interface at the front panel 9 4 1 Operating USB ports at operator display Interference free USB connections are only possible up to the fol lowing maximum cable lengths USB 2 0 5 m USB 3 0 3 m Connect only USB devices that meet the USB 2 0 3 0 specification The c...

Page 24: ...lic housing of the plug connection Tab 9 2 Pin assignment of the USB 2 0 interface 9 4 3 USB3 0 interface XF31 One USB interface acc to the USB 3 0 specification is provided at the devices At the USB plug XF31 the maximum power consumption of the con nected device must not exceed 900 mA If the load exceeds 900 mA the internal current monitoring is activated 1 2 3 4 8 7 6 5 9 10 Fig 9 4 USB 3 0 int...

Page 25: ...abit Cable length Max 100 m Cable type Shielded two core twisted Transmission rate 10 100 1000 MBit s Tab 9 4 Ethernet network connection max 100 m 1 8 2 1 3 4 5 6 7 8 Ethernet RJ45 Zum Netzwerk Ethernet L S To the Network Fig 9 5 Pin assignment of the Ethernet interfaces For the configuration of the Ethernet interfaces refer to the documentation Rexroth IndraControl V Devices Operating Systems se...

Page 26: ...gnostic display of the Ethernet interfaces 10 Mounting demounting and electric installation 10 1 Housing dimensions 10 1 1 Overview on housing dimensions 1 2 See the following table Fig 10 1 Overview Front view of embedded terminals 20 49 Mounting demounting and electric installation IndraControl VEP 30 6 VEP 40 6 VEP 50 6 Embedded Terminals Bosch Rexroth AG R911403058_Edition 01 ...

Page 27: ... 3 Fig 10 2 Overview Embedded terminal top view exemplary illustration Display size mm mm mm VEP30 6EFN 8 4 5 20 64 VEP40 6 12 5 20 62 VEP50 6 15 5 20 64 VEP30 6DPN 8 4 Tab 10 2 Housing dimensions Embedded terminal top view exemplary illustration IndraControl VEP 30 6 VEP 40 6 VEP 50 6 Embedded Terminals 21 49 Mounting demounting and electric installation R911403058_Edition 01 Bosch Rexroth AG ...

Page 28: ...d terminal proceed as follows 1 Create a mounting cut out with the corresponding number of holes diame ter of 5 mm acc to the illustrations Mounting dimensions on the follow ing pages 2 Insert the embedded terminal from the front into the cut out and insert the mounting bolts M4 into the drilled holes 3 Fasten the embedded terminal by screwing the nuts at the rear side of the mounting bolts 1 1 Mo...

Page 29: ...screws acc to the following table Thread Tightening torque M2 5 0 4 Nm M3 0 7 Nm M4 1 4 Nm M5 2 8 Nm Tab 10 3 Tightening torques IndraControl VEP 30 6 VEP 40 6 VEP 50 6 Embedded Terminals 23 49 Mounting demounting and electric installation R911403058_Edition 01 Bosch Rexroth AG ...

Page 30: ... 0 Drilled hole for the mounting bolts bore diameter of 5 mm Mounting cut out Fig 10 4 Mounting dimensions of the VEP 30 6 in millimeters 24 49 Mounting demounting and electric installation IndraControl VEP 30 6 VEP 40 6 VEP 50 6 Embedded Terminals Bosch Rexroth AG R911403058_Edition 01 ...

Page 31: ... 5 8 5 Drilled hole for the mounting bolts bore diameter of 5 mm Mounting cut out Fig 10 5 Mounting dimensions of the VEP 40 6 in millimeters IndraControl VEP 30 6 VEP 40 6 VEP 50 6 Embedded Terminals 25 49 Mounting demounting and electric installation R911403058_Edition 01 Bosch Rexroth AG ...

Page 32: ...ilt in devices Provide a space of 50 mm on all sides for sufficient cooling and cable routing The LED display on the operator panel must not be covered Wire all cables in loops Use strain reliefs for all cables Install the operator display only vertically with a max deviation of 45 measured from the vertical 26 49 Mounting demounting and electric installation IndraControl VEP 30 6 VEP 40 6 VEP 50 ...

Page 33: ... the correct tightening torque refer to tab 10 3 Tight ening torques on page 23 The connections are located below the housing cover 1 Demount the cover by loosening the screws see the following figure x 1 Openings for cable grommets Fig 10 7 Demount the cover 2 Select the corresponding cable grommet from the table see tab 10 4 Ca ble diameter and corresponding cable grommets on page 28 The cable g...

Page 34: ... 23 Cable grommet name Assembling kit putty Cable diameter QT4 4 5 mm QT5 5 6 mm QT6 6 7 mm QT7 7 8 mm QT8 8 9 mm QT11 11 12 mm QT12 12 13 mm QTB Dummy sleeve Tab 10 4 Cable diameter and corresponding cable grommets 10 4 2 Attaching to standardized VESA support arm at the VEP 30 6 Observe the minimum bending radius of the cables used Use appropriate cable material sufficient bending and torsional ...

Page 35: ...ply with the requirements of the safe sepa ration Plug and remove the plug connection only if there is no voltage Malfunctions due to insufficient shielding NOTICE Use only shielded cables and metallic conductive connector or coupling hous ings with large area shield support Interfering AC voltage components such as the ones resulting from an uncon trolled three phase bridge circuit without smooth...

Page 36: ...ply operator terminals service plug receptacle s Transformer acc to EN 60742 N conductor Use only with permission of the operator PE bars are to be installed preferably on the mounting plate In case of isolated PE bars connect both ends to the mounting plate by means of copper strips with a maximum length of 20 cm The cross section of the copper strips has to be at least equal to that of the incom...

Page 37: ... in isolated arrangement Overvoltage category I PE bars are to be installed preferably on the mounting plate In case of isolated PE bars connect both ends to the mounting plate by means of copper strips with a maximum length of 20 cm The cross section of the copper strips has to be at least equal to that of the incoming mains cable Fig 10 10 Power routing 400 V Danger of lethal injury due to hazar...

Page 38: ... mum cross section of 1 5 mm2 An addi tional power supply unit is required if the length exceeds 10 m A Insulated terminal block B Non insulated terminal block FE Functional earth Fig 10 11 Wiring the embedded terminal 10 5 4 Keypad connection scheme S1 emergency stop LED2 LED4 X3 X2 S2 S3 S4 Fig 10 12 Keypad connection diagram The maximum load for each contact must not exceed 500 mA 32 49 Mountin...

Page 39: ...on page 14 Pin assignment of the keypad Pin Function 1 S1 E STOP N C contact 1 2 S1 E STOP N C contact 1 3 S1 E STOP N C contact 2 4 S1 E STOP N C contact 2 5 S2 white key N O contact N C contact 6 S2 white key N O contact 7 S2 white key N C contact 8 S3 black key N O contact N C contact 9 S3 black key N O contact 10 S3 black key N C contact Tab 10 5 Pin assignment of the keypad plug X3 Pin Functi...

Page 40: ...ng cover refer to the following figure X3 X2 PIN 1 Fig 10 13 Position of X2 X3 connectors 11 Commissioning The product can be used directly No configuration is required The touch calibration and the Rexroth settings are described in the project planning manual Rexroth IndraControl V Devices Operating Systems see chap ter 1 4 Related documents on page 2 For newly delivered devices these set tings a...

Page 41: ...is playchapter 13 Error causes and trou bleshooting on page 38 Display Fig 12 1 Front view of the built in devices VEP 50 6 in this example the device in Rexroth design IndraControl VEP 30 6 VEP 40 6 VEP 50 6 Embedded Terminals 35 49 Device description R911403058_Edition 01 Bosch Rexroth AG ...

Page 42: ...xroth design 12 3 Operating display Symbol LED Display Description Action Power LED green Normal operation LED off No supply voltage of 24 V DC Check supply voltage Tab 12 1 LED for the operating display on the front panel 36 49 Device description IndraControl VEP 30 6 VEP 40 6 VEP 50 6 Embedded Terminals Bosch Rexroth AG R911403058_Edition 01 ...

Page 43: ...itionally the de vice is provided with three keys and one E STOP button which are not connec ted electrically to the device 12 5 1 Housing and housing cover Fig 12 3 Housing and housing cover 12 5 2 Keypad The VEP 30 6 DPN is provided with a start a stop and an E STOP button Fig 12 4 Keypad IndraControl VEP 30 6 VEP 40 6 VEP 50 6 Embedded Terminals 37 49 Device description R911403058_Edition 01 Bo...

Page 44: ...xceed 70 Tab 13 1 Error causes and troubleshooting 14 Maintenance Repairs at the device by the customer are not permitted Exceptions are maintenance works listed in the chapter Maintenance For further information in the event of repair please contact the Bosch Rexroth Service Loss of IP degree of protection due to incorrect maintenance NOTICE Ensure that the IP degree of protection remains unchang...

Page 45: ...y five years Batteries can cause fire explosions or chemical burn WARNING Do not load remove destroy burn or heat batteries over 100 C Dispose old batteries immediately and properly Keep away from children Use only the battery specified in chapter 5 2 Lithium battery on page 6 by Bosch Rexroth 14 4 1 Exchanging the battery At the housing device the battery is located under the cover on the rear si...

Page 46: ... 15 1 Accessories and spare parts For ordering information on accessories and spare parts refer to chapter 5 Spare parts accessories and wear parts on page 6 40 49 Ordering information IndraControl VEP 30 6 VEP 40 6 VEP 50 6 Embedded Terminals Bosch Rexroth AG R911403058_Edition 01 ...

Page 47: ...07 Interface 2 x Ethernet 2E 08 System configuration Atom Baytrail E3845 1 9 GHz A4 09 Supply voltage DC 24 V D 10 Mass storage Size 64GB external 64E 11 Other design None NN In aluminium frame 4 3 CG b 12 Firm and Software Denotes that firmware and software must be ordere das separate subposition FW a The front panel and the display DP is only available in the CG variant b The CG variant is only ...

Page 48: ...arate subposition FW Type short description 1 2 3 4 5 6 7 8 9 1 0 1 2 3 4 5 6 7 8 9 2 0 1 2 3 4 5 6 7 8 9 3 0 1 2 Example V E P 4 0 6 D B N 4 G 0 2 E A 4 D 6 4 E N N F W 01 Product VEP VEP 02 Line 40 40 03 Design 6 6 04 Front plate and display Rexroth Design 12 Touchscreen DB Customer specific design Bosch 12 Touchscreen without Front USB AP Bosch 12 XL Touchscreen without Front USB AS Fig 15 2 Ty...

Page 49: ...tional option Without N 06 Memory capacity RAM 4 GB 4G0 07 Interface 2 x Ethernet 2E 08 System configuration Atom Baytrail E3845 1 9 GHz A4 09 Supply voltage DC 24 V D 10 Mass storage Size 64GB external 64E 11 Other design None NN 12 Firm and Software Denotes that firmware and software must be ordere das separate subposition FW Fig 15 3 Type code VEP 50 6 16 Disposal Dispose the products according...

Page 50: ...ed out wheeled bin The end user within the EU is legally obligated to return used batteries Outside the validity of the EU Directive 2006 66 EC keep the stipulated directives Used batteries can contain hazardous substances which can harm the environ ment or the health of the individual when they are stored incorrectly or disposed of After use the batteries or accumulators contained in Rexroth prod...

Page 51: ...m bers refer to the sales office addresses on the internet Preparing information To be able to help you more quickly and efficiently please have the following in formation ready Detailed description of malfunction and circumstances Type plate specifications of the affected products in particular type codes and serial numbers Your contact data phone and fax number as well as your e mail address Ind...

Page 52: ...46 49 IndraControl VEP 30 6 VEP 40 6 VEP 50 6 Embedded Terminals Bosch Rexroth AG R911403058_Edition 01 ...

Page 53: ...s 20 Dismounting the cover 27 Display resolution 37 Disposal 43 Documentation Change record 1 Documents related 2 E E STOP Connection 32 E STOP button 10 Standards 14 Editions 1 Electric connection 29 Emitted interference 9 Error causes 38 Ethernet interfaces 19 External 24 V power supply unit 6 F Fasten cover 28 Feedback 2 H Hazard warnings 3 Helpdesk 44 Hotline 44 Housing cover 37 Housing device...

Page 54: ...2 Scope of delivery 3 Sealing 6 Service hotline 44 Service life Backlight 7 Signal alert symbol 4 Signal words 4 Spare parts 6 Standards 11 Status displays 20 Suggestions 2 Support 44 Symbols 5 T Target groups 1 Technical data 9 24 V power supply unit 29 Voltage supply 16 Weight 10 Tightening torques 23 Type code 40 Type plate 2 U UL CSA certified 15 USB interfaces 17 Use intended 5 V VEP 30 6DPN ...

Page 55: ...Notes IndraControl VEP 30 6 VEP 40 6 VEP 50 6 Embedded Terminals 49 49 ...

Page 56: ...h AG P O Box 13 57 97803 Lohr a Main Germany Bgm Dr Nebel Str 2 97816 Lohr a Main Germany Phone 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics R911403058 R911403058 DOK SUPPL VEPXX 6MTET IT01 EN P ...

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