BOMBARDIER SKI-DOO MX-Z Renegade 600 HO SDI Operator'S Manual Download

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Mmo-2004_5 mx z ren 600 ho sdi ang.FH10 Fri Oct 07 13:39:52 2005 Page 1

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Summary of Contents for SKI-DOO MX-Z Renegade 600 HO SDI

Page 1: ...Mmo 2004_5 mx z ren 600 ho sdi ang FH10 Fri Oct 07 13 39 52 2005 Page 1 Composite C M Y CM MY CY CMY K...

Page 2: ...m GM TM are trademarks and are registered trademarks of Bombardier Inc or its subsidiaries 2003 Bombardier Inc All rights reserved SAFETY WARNING Disregarding any of the safety precautions and instruc...

Page 3: ...1 2005 SKI DOO OPERATOR S GUIDE This guide is applicable to MX Z RenegadeTM 600 HO SDI mmo2005_a book Page 1 Friday November 21 2003 11 14 AM...

Page 4: ...azard NOTE Indicates supplementary information needed to fully com plete an instruction Although the mere reading of such information does not eliminate the hazard the understanding and application of...

Page 5: ...may not reproduce the full detail or exact shape of the parts shown however they represent parts which have the same or a similar function It is understood that this guide may be translated into anoth...

Page 6: ...KI DOO SNOWMOBILES 25 FREQUENTLY ASKED QUESTIONS 29 AUTHORIZED SKI DOO DEALERS 31 HOW TO IDENTIFY YOUR SNOWMOBILE 32 Vehicle Description Decal 32 Serial Numbers 33 ON VEHICLE IMPORTANT INSTRUCTIONS 35...

Page 7: ...5 27 Heating Grip Switch 65 28 Heating Throttle Lever Switch 66 29 Windshield 66 30 Adjustable Mirrors optional 66 31 Adjustable Toeholds 66 32 Hood and Side Panel Latches 67 33 Fuses 69 34 Front Grab...

Page 8: ...ON PERIODIC MAINTENANCE CHART 120 FLUID LEVELS 122 Brake System 122 Chaincase Oil Level 123 Oil Injection System 124 Cooling System 124 Battery Electrolyte 126 MAINTENANCE FOR EPA CERTIFIED ENGINES 12...

Page 9: ...Headlamp Beam Aiming 146 Bulb Replacement 146 TOWING THE VEHICLE 148 TRANSPORTING THE VEHICLE 148 STORAGE AND PRESEASON PREPARATION 149 Storage 149 Preseason Preparation 149 TROUBLESHOOTING 150 Monito...

Page 10: ...care due of any power driven machine Common sense proper handling and routine maintenance will result in safer and enjoyable use Check your machine before each ride Always make a pre start inspection...

Page 11: ...under certain conditions Always work in a well ventilated area Do not smoke or allow open flames or sparks in the vicinity Open cap slowly If a differential pressure condition is noticed whistling sou...

Page 12: ...amp comes on in the dashboard before operating throttle to proceed in reverse The re verse speed of these snowmobiles is not limited Always proceed with caution as fast reverse could result in loss of...

Page 13: ...SAFETY INFORMATION 11 SAFETY INFORMATION mmo2005_a book Page 11 Friday November 21 2003 11 14 AM...

Page 14: ...death After reading please keep this Operator s Guide with the snowmo bile If the snowmobile is resold please give the guide to the new owner for his awareness An extra copy of the Operator s Guide is...

Page 15: ...ER SAFETY FEATURES Read this Operator s Guide for other features that may be on your particular snowmobile model Do not operate your snowmobile un less all its safety features are in place and in good...

Page 16: ...mbs and fingers for operation of controls Rubber bottom boots with either a nylon or a leather top with remov able felt liners are best suited for snowmobiling You should keep yourself as dry as possi...

Page 17: ...proper operation of your vehicle as well as training those whom you allow to ride or drive There may be notice able handling and performance differences from one snowmobile to another one A snowmobile...

Page 18: ...let it distract your attention from driving If you want to truly appreciate winter s scenery stop your snowmobile on the side of the trail so that you don t become a hazard to others Fences represent...

Page 19: ...ver and passenger could be harmed through your neglect Maintain a safe stopping distance between you and the snowmobile in front of you Depend ing on the terrain condition stopping may require a littl...

Page 20: ...u may be able to walk in a day Use the buddy system Always ride with a friend or member of your snowmobile club Even then tell someone where you are going and the approximate time you plan to return M...

Page 21: ...ck to tear and separate from vehicle posing a risk of severe injury or death While on safari do not gun the throttle Snow and ice can be thrown back into the path of a following snowmobile In addition...

Page 22: ...Is Smart Sledding campaign for snowmobilers Light Treading refers to more than the thread of our tracks It s a statement of concern respect and willingness to take the lead and take action It applies...

Page 23: ...ple can snowmobile safely and responsibly This effort continues today as strong as ever Respecting the areas where we ride wherever they may be is the only way to insure their future enjoyment That s...

Page 24: ...23 VEHICLE INFORMATION mmo2005 001b_3 fm Page 23 Friday November 21 2003 12 28 PM...

Page 25: ...24 LIST OF HOT PARTS All power train components LIST OF MOVING PARTS All transmission suspension and steering parts mmo2005 001b_3 fm Page 24 Friday November 21 2003 12 28 PM...

Page 26: ...arranty null and void 2 WARRANTY COVERAGE PERIOD This warranty will be in effect FROM THE DATE OF DELIVERY TO THE FIRST RETAIL CONSUMER or the date the product is first put into use whichever occurs f...

Page 27: ...r or commercial use owner where the preceding conditions have not been met Warranty coverage only becomes available upon prop er registration of the product by a BOMBARDIER dealer Such limitations are...

Page 28: ...g from repairs done by a person that is not an authorized servicing BOMBARDIER dealer Damage caused by abuse abnormal use neglect use of the product on surfaces other than snow or operation of the pro...

Page 29: ...RDIER dealer and gives the co ordinates of the new owner or b BOMBARDIER or an authorized BOMBARDIER dealer receives a proof that the former owner agreed to the transfer of ownership in addition to th...

Page 30: ...In many provinces or states it is mandatory to register a snowmobile in the same way as for a car It allows the state or province to maintain records of existing snowmobiles and governmental agencies...

Page 31: ...assumes the remaining warranty that exists on the snowmobile Q If I sell my snowmobile within the warranty period will the new owner qualify for the balance of the warranty A Yes provided the resale h...

Page 32: ...IZED SKI DOO DEALERS For Canada and USA Only To find the nearest authorized SKI DOO dealer dial 1 800 375 4366 or visit our web site at WWW SKIDOO COM mmo2005 001b_3 fm Page 31 Friday November 21 2003...

Page 33: ...e of tunnel TYPICAL 1 Vehicle description decal VEHICLE DESCRIPTION DECAL 1 Manufacturer name 2 Manufacturing date 3 Vehicle identification number VIN 4 Model name 5 Option package 6 Engine type 7 Mod...

Page 34: ...e serial number or vehicle identification number VIN is removed or mutilated in any way We strongly recommend that you take note of all the serial numbers on your snowmobile and supply them to your in...

Page 35: ...34 Engine Serial Number Location 2 STROKE LIQUID COOLED MODELS 1 Engine serial number 1 A32C01B mmo2005 001b_3 fm Page 34 Friday November 21 2003 12 28 PM...

Page 36: ...am aged the decals can be replaced free of charge See an authorized SKI DOO dealer Please read the following instructions carefully before operating this snowmobile TYPICAL LOCATION OF IMPORTANT INSTR...

Page 37: ...36 Instruction 1 A32A24A mmo2005 001b_3 fm Page 36 Friday November 21 2003 12 28 PM...

Page 38: ...37 Instruction 2 Instruction 3 A01A2EA A01A2FA mmo2005 001b_3 fm Page 37 Friday November 21 2003 12 28 PM...

Page 39: ...struction 4 TYPICAL Instruction 5 Ne pas d monter ni modifier cette poulie Do not disassemble or modify this pulley AVERTISSEMENT A01A2GA A32A1GA mmo2005 001b_3 fm Page 38 Friday November 21 2003 12 2...

Page 40: ...39 Instruction 6 Instruction 7 A32A1HA A32A1EA mmo2005 001b_3 fm Page 39 Friday November 21 2003 12 28 PM...

Page 41: ...40 Instruction 8 Instruction 9 A33H02A DO NOT SIT HERE NE PAS S ASSEOIR ICI A33H11A mmo2005 001b_3 fm Page 40 Friday November 21 2003 12 28 PM...

Page 42: ...OPERATE ON UNLEADED GASOLINE AND CONFORMS TO XXXX U S EPA REGULATIONS FOR SNOWMOBILE SI ENGINES EMISSION CONTROL INFORMATION ENGINE FAMILY FEL ENGINE DISPLACEMENT EXHAUST EMISSION CONTROL SYSTEM TUNE...

Page 43: ...ROLS INSTRUMENTS EQUIPMENT NOTE Some controls instruments equipment are optional on the MX Z Renegade TYPICAL 37 A33A1ZD 38 39 34 40 33 40 36 35 29 mmo2005 001b_3 fm Page 42 Friday November 21 2003 12...

Page 44: ...43 TYPICAL 30 A33A1FB 8 7 30 11 1 9 24 17 32 25 31 31 27 3 2 28 12 32 5 mmo2005 001b_3 fm Page 43 Friday November 21 2003 12 28 PM...

Page 45: ...ortional to the pressure applied on the lever and to the type of terrain and its snow coverage 3 Parking Brake Lever Located on left hand side of handlebar Parking brake should be used whenever snowmo...

Page 46: ...Parking Brake Red Pilot Lamp Lights when brake or parking brake is applied with engine running This pilot lamp also lights up when injection oil level is low with engine running Check oil level and r...

Page 47: ...opped and engine running at idle press and release the RER button The DESSTM RERTM pilot lamp will blink and a warning buzzer will sound once every second with a half a second duration when the snowmo...

Page 48: ...above 6 Reverse Pilot Lamp This pilot lamp will light up when reverse is selected 7 Handlebar The handlebar controls the steering of the snowmobile As the han dlebar is rotated to right or left the sk...

Page 49: ...SHOWN REARWARD POSITION 1 Bolts retaining windshield assembly Remove steering cover and console cap 1 Steering cover 2 Console cap A33H12A 1 A33H05B 2 1 mmo2005 001b_3 fm Page 48 Friday November 21 20...

Page 50: ...49 Unscrew 4 bolts retaining console 1 Bolts retaining console 1 A33H06A 1 mmo2005 001b_3 fm Page 49 Friday November 21 2003 12 28 PM...

Page 51: ...housings and the separate 3 wire con nector TYPICAL 1 Large connector housings Remove console Remove 2 bolts retaining top of steering column STEERING COLUMN IN REARWARD POSITION 1 Two bolts retaining...

Page 52: ...onger bolt Reinstall the 2 bolts Always install the longer bolt on thicker portion to be bolted Use new lock nuts Torque nuts to 24 N m 18 lbf ft Reconnect the electrical connectors and reinstall all...

Page 53: ...teering column CONSOLE CAP INSTALLED BENEATH STEERING COLUMN Reinstall windshield assembly to handlebar Refer to WINDSHIELD ADJUSTMENT below ONE SIDE SHOWN FORWARD POSITION 1 Bolts retaining windshiel...

Page 54: ...en all 4 bolts retaining handlebar to steering column 1 Four bolts Move handlebar to the desired position Torque all 4 bolts to 24 N m 18 lbf ft Readjust windshield for proper fit with console Refer t...

Page 55: ...photos Slots in brackets allow different windshield positions Move wind shield to fit with console Retighten 4 nuts to 5 N m 44 lbf in Check that windshield does not touch console after adjustment 1 S...

Page 56: ...tor falls off the vehicle accidently WARNING This strap is not for towing lifting or other purpose than tem porary use as a grab bar during side hilling Always keep at least one hand on handlebar WARN...

Page 57: ...cord cap over post before starting engine TYPICAL 1 Snap over post 2 Attach to eyelet If emergency engine shut off is required completely pull tether cord cap from post TYPICAL A06H1YA 2 1 A06H1XA mmo...

Page 58: ...I DOO dealer programs this key code in the ECU Electronic Control Unit of your snowmobile to allow engine opera tion above 3000 RPM if and only if this unique code has been read after engine starting...

Page 59: ...lamp blinking 3 times per second means that you have installed a cap with a code that MPEM of this snowmobile was not programmed to recognize wrong key Vehicle can not be driven 10 DESS Pilot Lamp Th...

Page 60: ...y situations requiring its use 12 Headlamp Dimmer Switch Located on left hand side of handlebar allows selection of headlamp beam Note that lights are automatically ON whenever the engine is running W...

Page 61: ...a low battery voltage condition See an authorized SKI DOO dealer as soon as possible 16 Engine Management System EMS Pilot Lamp This lamp will light up to indicate a trouble Refer to TROUBLESHOOT ING...

Page 62: ...ther NOTE Speedometer odometer and trip meter will have their units kilometer or miles changed all together Stop engine and open engine compartment Cut locking ties Plug connectors together to change...

Page 63: ...depending on the one displayed 20 Odometer Odometer records the total distance travelled and displays it either in miles or kilometers Refer to SPEEDOMETER for changing units NOTE At vehicle speed of...

Page 64: ...he mode LCD screen will show speed only instead of the selected mode Push and hold mode button for 2 seconds to reset the resetable hour meter 23 Tachometer Direct reading dial indicates the number of...

Page 65: ...s Always work in a well ventilated area Do not smoke or allow open flames or sparks in the vicinity Open cap slowly If a differential pressure condition is noticed whistling sound heard when loosening...

Page 66: ...three position switch Select the desired position to keep your hands at a comfortable temperature 1 Heating grip switch 2 Heating throttle lever switch 3 Hot 4 Warm 5 Off NEEDLE POSITION OF FUEL LEVE...

Page 67: ...operator 30 Adjustable Mirrors optional Each mirror can be adjusted to suit driver s preference 31 Adjustable Toeholds Each toehold can be adjusted to suit driver s preference Loosen bolts adjust the...

Page 68: ...widen pull out its both sides top portion in order to unhook its anchors from their grommets 1 Anchors 2 Grommets To open a side panel stretch and unhook the latches 1 Latch 1 A33H0MA 2 1 A33H13A mmo...

Page 69: ...emove by pulling up both locking devices from hinge 1 Locking device For left hand side panel removal also unplug sensor from air silencer 1 Sensor 1 A33H0EA A33E0RA 1 mmo2005 001b_3 fm Page 68 Friday...

Page 70: ...tric components and or fire Charging System Fuse Charging system is protected with 30 ampere rated fuse See follow ing illustration for fuse holder location If charging system does not operate check f...

Page 71: ...70 TYPICAL 1 Charging system fuse Fuse Box To open fuse box push on cover tab and tilt cover TYPICAL 1 Push tab 1 A33E0EA 1 A32I0KA mmo2005 001b_3 fm Page 70 Friday November 21 2003 12 28 PM...

Page 72: ...71 TYPICAL 1 Fuse description decal 2 Fuse remover installer 3 Spare fuses 2 A32I0IA 1 3 mmo2005 001b_3 fm Page 71 Friday November 21 2003 12 28 PM...

Page 73: ...72 1 Fuse remover installer 1 A32I0JA mmo2005 001b_3 fm Page 72 Friday November 21 2003 12 28 PM...

Page 74: ...t grab handle CAUTION Do not use skis to pull or lift snowmobile WARNING Do not attempt to lift the vehicle by hand alone Use appropriate lifting device or have assistance to share lifting stress in o...

Page 75: ...kit containing tools for basic maintenance is supplied with the vehicle Tool bag is located in engine compartment above left hand side toe hold WARNING All storage compartments must be properly latch...

Page 76: ...event shocks that might affect the adjustment or break them a holder is provided in engine compartment TYPICAL SPARK PLUG HOLDER ON LEFT HAND SIDE PANEL 1 Spare spark plugs installed in holder A33B0QA...

Page 77: ...art while the engine is running 40 Adjustable Suspensions General Snowmobile handling and comfort depend upon suspension adjust ments For factory recommended adjustments refer to decal on belt guard I...

Page 78: ...un the snow mobile under the same conditions trail speed snow driver riding position etc Change one adjustment and retest Proceed methodi cally until you are satisfied CAUTION Whenever adjusting rear...

Page 79: ...2 to 3 in when driver and passenger if so applicable take place Measure at rear bumper as shown in next photo TYPICAL PROPER ADJUSTMENT A From fully extended rear of suspension has collapsed by 50 to...

Page 80: ...increase preload always turn the left side adjust ment cam in a clockwise direction and the right side cam in a coun terclockwise direction Left and right adjustment cams may be at different settings...

Page 81: ...To decrease preload always turn the left side adjust ment cam in a counterclockwise direction the right side cam in a clockwise direction Left and right adjustment cams may be at differ ent settings 1...

Page 82: ...g accordingly TYPICAL GOOD ADJUSTMENT AT MODERATE SPEED 1 Handlebar easy to turn neutral steering attitude WARNING Remove tether cord cap before performing any maintenance or adjustment unless otherwi...

Page 83: ...OFT OF ADJUSTMENT 1 Handlebar harder to turn oversteering altitude TYPICAL 1 Use adjuster wrench provided in tool kit to increase preload A32F0EA 1 A32F01B 1 mmo2005 001b_3 fm Page 82 Friday November...

Page 84: ...TMENT TOO MUCH PRELOAD 1 Handlebar is very easy to turn understeering attitude TYPICAL 1 Use adjuster wrench provided in tool kit to decrease preload A32F0EA 1 A32F01B 1 mmo2005 001b_3 fm Page 83 Frid...

Page 85: ...must be readjusted TYPICAL GOOD ADJUSTMENT AT FULL ACCELERATION 1 Comfortable steering 2 Good weight transfer to the track 3 Light pressure of skis on the ground WARNING Remove tether cord cap before...

Page 86: ...85 TYPICAL TOO LONG STRAP 1 Skis lift off the ground TYPICAL 1 Reduce strap length by bolting to a different hole A32F0EC 1 A03F0QB 1 mmo2005 001b_3 fm Page 85 Friday November 21 2003 12 28 PM...

Page 87: ...86 TYPICAL TOO SHORT STRAP 1 Heavy steering TYPICAL 1 Increase strap length by bolting to a different hole A32F0EA 1 A03F0QB 1 mmo2005 001b_3 fm Page 86 Friday November 21 2003 12 28 PM...

Page 88: ...part of block must be facing rearward or downward As a general rule thicker part of block should be facing rearward when riding with a passenger Use tool provided in tool bag to adjust coupling blocks...

Page 89: ...D ON BLOCK 1 Thicker part of block facing downward partly coupled suspension more track grip and less skis steering 2 Turn block in this direction to adjust to the other position 1 A32F0JA 2 mmo2005 0...

Page 90: ...ENT 1 Good handling and comfortable steering WARNING Remove tether cord cap before performing any maintenance or adjustment unless otherwise specified Vehicle must be parked in a safe place away from...

Page 91: ...90 Some Models TYPICAL TOO SOFT OF ADJUSTMENT 1 Bad handling 1 Increase spring preload 2 Position number A32F0EA 1 2 A32F1CA 1 mmo2005 001b_3 fm Page 90 Friday November 21 2003 12 28 PM...

Page 92: ...91 TYPICAL TOO HARD OF ADJUSTMENT 1 Steering hard to turn 1 Decrease spring preload 2 Position number A32F0EA 1 2 A32F1CB 1 mmo2005 001b_3 fm Page 91 Friday November 21 2003 12 28 PM...

Page 93: ...nt springs are still preloaded when front of vehicle is off the ground Some Models TYPICAL TOO SOFT OF ADJUSTMENT 1 Bad handling 1 Increase spring preload A32F0EA 1 A03F2IA 1 mmo2005 001b_3 fm Page 92...

Page 94: ...93 TYPICAL TOO HARD OF ADJUSTMENT 1 Steering hard to turn 1 Decrease spring preload A32F0EA 1 A03F2JA 1 mmo2005 001b_3 fm Page 93 Friday November 21 2003 12 28 PM...

Page 95: ...position To adjust remove nut move bolt to desired position Install a new nut and torque it to 24 N m 18 lbf ft WARNING Remove tether cord cap before performing any maintenance or adjustment unless ot...

Page 96: ...pring preload Reduce rear spring preload Snowmobile seems unstable and seems to pivot around its center Reduce rear suspension front arm pressure Reduce center spring preload Increase rear spring prel...

Page 97: ...e of isopropyl base gas line antifreeze in a proportion of 150 mL 5 U S oz of gas line antifreeze added to 40 liters 10 1 2 U S gal of gas This precaution is in order to reduce the risk of frost build...

Page 98: ...pos it thus maintaining maximum level performance and antifriction prop erties This synthetic injection oil meets the latest ASTM and JASO standards by ensuring high biodegradability and low exhaust s...

Page 99: ...n oil should be added to fuel for the first full filling of fuel tank Have spark plugs cleaned after engine break in Belt A new drive belt requires a break in period of 50 km 30 miles Avoid strong acc...

Page 100: ...light and pilot lamps Verify that skis and steering operate freely Check corresponding action of skis versus handlebar WARNING The pre operation check is very important prior to operating the vehicle...

Page 101: ...t contain any heavy or breakable objects Hood must be also properly latched Make certain your snowmobile is pointed away from people or objects before you start it No one is to be standing in front of...

Page 102: ...Skis and steering Check for free movement and proper action Fuel and oil Check for proper level and leaks Air filter Check that there is no snow or ice Adjustable features Check for optimal adjustment...

Page 103: ...en engine RPM and the speed of the vehicle at any time Power is transferred to the track through the chaincase or gearbox and drive axle Turning Handlebar controls the steering of the vehicle As the h...

Page 104: ...r operation Ensure that the engine cut out switch is in the ON position Ensure that the tether cord cap is in position and that the cord is attached to your clothing eyelet Initial Cold Starting and W...

Page 105: ...TE The spark plug socket can be used as an emergency handle TYPICAL Attach the other end of emergency rope to the starter clip supplied in the tool kit Hook up clip on drive pulley A07D0UA A17B01A mmo...

Page 106: ...rned to idle speed Shut off the engine using either engine cut out switch or tether cut out switch WARNING When starting the snowmobile in an emergency situation us ing drive pulley do not reinstall t...

Page 107: ...riven up to the legal speed limit as per normal safety practices RIDING THE VEHICLE At this point you are acquainted to the specifics of these models of snowmobile and you are instructed about the con...

Page 108: ...slope to maintain proper balance Generally the riding position for best balance and control is sitting However the posting kneeling or standing positions are also used under certain conditions The no...

Page 109: ...sture thus allowing the legs to absorb the shocks when traveling over uneven terrain Avoid abrupt stops Kneeling This position is achieved by placing one foot firmly on the running board and the oppos...

Page 110: ...g boards Knees should be flexed to absorb the shock from surface bumps This is an effective position to see better and to shift weight as conditions dictate Avoid abrupt stop A30H05A mmo2005 001b_3 fm...

Page 111: ...en rocks or tree stumps partially hid den by a recent snowfall Deep Snow In deep powder snow your vehicle could begin to bog down If this occurs turn in as wide an arc as possible and look for a firme...

Page 112: ...s much traction Best advice is to slow down and avoid rapid acceleration turning or braking Uphill There are two types of hills you can encounter the open hill on which there are few trees cliffs or o...

Page 113: ...ded at all times Always check for slush before starting across any lake or river If dark spots appear in your tracks get off the ice immediately Ice and water can be thrown rearward into the path of a...

Page 114: ...joy the scenery Hidden Wires Always be on the lookout for hidden wires especially in areas that may have been farmed at one time or another Too many accidents have been caused by running into wires in...

Page 115: ...yourself Get assistance Remember to always lift using your legs as opposed to your back Road Crossing In some cases you will be approaching the road from a ditch or snow bank Choose a place where you...

Page 116: ...to sleep Safari Riding Before starting out designate a trail boss to lead the party and another person to follow up at the end of the party Ensure that all members of the party are aware of the propos...

Page 117: ...n into the turn with you without causing the vehicle to topple Be extremely careful go more slowly and check the passenger frequently Never allow anyone to sit between the handlebar and the operator U...

Page 118: ...the use of snowmo biles on trails Become familiar with all signs used in the area where you are snowmobiling POST OPERATION CARE Shut off the engine Install rear of vehicle on a wide base snowmobile...

Page 119: ...iately Check for adequate coolant level See an authorized SKI DOO dealer Fuel Flooded Engine Install new spark plugs and restart engine Rear Suspension Slider Shoe Sticking Slider shoes are cooled and...

Page 120: ...119 MAINTENANCE INFORMATION mmo2005 001b_3 fm Page 119 Friday November 21 2003 12 28 PM...

Page 121: ...AUTIONS mentioned throughout this guide which are pertinent to the item being checked When component conditions seem less than satisfactory replace with genuine BOMBARDIER parts or approved equivalent...

Page 122: ...Drive Chain Tension A A A Countershaft Lubrication 2 L L L Chaincase Oil I I R I Drive Axle End Bearing 2 L L L Steering and Front Suspension Mechanism 2 A I L A I L A I L Wear and Condition of Skis a...

Page 123: ...PICAL BRAKE FLUID RESERVOIR 1 Minimum WARNING It is recommended that the assistance of an authorized SKI DOO dealer be periodically obtained on other components systems not covered in this guide Unles...

Page 124: ...bigger pieces of metal are found see an authorized SKI DOO dealer Remove metal particles from magnet Refill up to upper mark using recommended oil refer to SPECIFICA TIONS CAUTION Do not use unrecomme...

Page 125: ...r 2 Maximum level indicator 13 mm 1 2 in from top 3 Level marks 1 4 1 2 3 4 Cooling System Check coolant level at room temperature Liquid should be at COLD LEVEL line engine cold of coolant tank NOTE...

Page 126: ...itional coolant is necessary or if entire system has to be refilled refer to an authorized SKI DOO dealer 1 Coolant tank 2 COLD LEVEL line A33C03A 2 1 mmo2005 001b_3 fm Page 125 Friday November 21 200...

Page 127: ...Battery BLACK negative cable must always be disconnected first and connected last WARNING Never charge or boost battery while installed Battery electro lyte contains sulfuric acid which is corrosive...

Page 128: ...orming service on all 2004 and more recent certified SKI DOO snowmobiles that carry an emissions control information label ad justments must be kept within published factory specifications Replacement...

Page 129: ...esign The responsibilities listed above are general and in no way a complete listing of the rules and regulations pertaining to the EPA requirements on exhaust emissions for snowmobile products For mo...

Page 130: ...cleaner P N 413 711 809 Inspect the hood and repair any damage Touch up all metal spots where paint has been scratched off Spray all metal parts including shock chromed rods with BOMBARDIER LUBE P N...

Page 131: ...is important that this tension be maintained when reinstalling 1 Remove tether cord cap Open engine compartment 2 Open retainer to release pin then pull belt guard out of vehicle TYPICAL 1 Pin retain...

Page 132: ...oval and installation of drive belt is easier when driven pulley is held with brake so that it can not rotate Apply parking brake for this purpose Remove tether cord cap Open engine compartment and re...

Page 133: ...provided in tool bag DRIVE BELT INSTALLER REMOVER Screw drive belt installer remover in the free threaded hole and tight en to open the pulley Remove belt TYPICAL 1 Tighten to open pulley A03D2PA 1 A3...

Page 134: ...L Clean sheaves of both pulleys using pulley flange cleaner P N 413 711 809 Installation To install the drive belt reverse the removal procedure however pay attention to the following The maximum driv...

Page 135: ...ld cut or break the cords in the belt To install the drive belt first place belt between drive pulley sheaves Then between driven pulley sheaves finishing with bottom Remove drive belt installer remov...

Page 136: ...r pin Fully tighten tensioner adjustment screw by hand then back off only far enough for hair pin to engage in locking hole TYPICAL 1 Hair pin 2 Adjustment screw 2 1 A33D0BA mmo2005 001b_3 fm Page 135...

Page 137: ...PM in the vehicle to maintain maximum power Calibration screws should be adjusted so that actual maximum en gine RPM in vehicle matches with the maximum horsepower RPM NOTE Use precision digital tacho...

Page 138: ...0 RPM Example Calibration screw is set at position 4 and is changed to position 6 So maximum engine RPM is increased by 400 RPM Adjustment Just loosen locking nut enough to pull calibration screw part...

Page 139: ...belt Contact an authorized SKI DOO dealer Check the drive belt width Replace the drive belt if width is less than the minimum width recommended in SPECIFICATIONS WARNING Always reinstall belt guard D...

Page 140: ...lbf in Track Condition Remove tether cord cap Lift the rear of the snowmobile and support it with a wide base snow mobile mechanical stand With the engine off rotate the track by hand and inspect con...

Page 141: ...er shoe bottom and inside of track The gap should be as given in SPECIFI CATIONS at the end of this guide If the track tension is too loose track will have a tendency to thump NOTE A belt tension test...

Page 142: ...on will result in power loss and exces sive stresses on suspension components To adjust track tension Remove the tether cord cap Remove wheel caps Loosen the rear idler wheel retaining screws Turn adj...

Page 143: ...s Check that the track is well centered equal distance on both sides between edges of track guides and slider shoes WARNING Before checking track alignment ensure that the track is free of all particl...

Page 144: ...ide where the slider shoe is the farthest from the track insert guides 1 Guides 2 Slider shoes 3 Tighten on this side WARNING Remove tether cord cap before performing any maintenance or adjustment unl...

Page 145: ...authorized SKI DOO dealer Exhaust System The tail pipe of the muffler should be centered with the exit hole in the bottom pan Exhaust system must be free of rust or leaks Make sure that gear clamps a...

Page 146: ...hat the air silencer is clean and dry and properly reinstall the filter CAUTION Snowmobile engines have been calibrated with the filters installed Operating the snowmobile without them may cause engin...

Page 147: ...check light operation after bulb replacement Headlamp CAUTION Never touch glass portion of an halogen bulb with bare fingers it shortens its operating life If glass is touched clean it with isopropyl...

Page 148: ...ubber boot 1 Bulb connector 2 Rubber boot Turn bulb locking ring counterclockwise to remove it Detach the bulb and replace Properly reinstall parts 1 Locking ring 2 A33E0CA 1 1 A33E0DA mmo2005 001b_3...

Page 149: ...led Tilt bed trailers can easily be equipped with a winch mechanism to afford maximum safety in loading Simple as it may seem never drive your snowmobile onto a tilt bed trailer or any other kind of t...

Page 150: ...re might allow freezing of the liquid in the cooling system if vehicle is stored in area where freez ing point is reached This would seriously damage the engine Fail ure to replace the antifreeze for...

Page 151: ...e another programmedtether cord cap Dirt or snow in tether cord cap Clean tether cord cap Defective DESS post Replace DESS post 1 long beep per second Reverse is selected Vehicle can be driven in reve...

Page 152: ...mp lights up No charging Check battery and charging system 4 short beeps every 2 minutes Too high battery voltage Check battery and charging system DESS system has detected a shorted key installed on...

Page 153: ...ce if clogged check condition of fuel and impulse lines and their connec tions A failure of the fuel pump or car buretor has occurred Contact an autho rized SKI DOO dealer 5 Spark plug ignition no spa...

Page 154: ...TURNS OVER BUT FAILS TO START 4 Lack of fuel to engine Check item 4 of ENGINE TURNS OVER BUT FAILS TO START 5 Faulty engine management system EMS Contact an authorized SKI DOO dealer 6 Drive belt wor...

Page 155: ...ized SKI DOO dealer SYMPTOM Engine misfires POSSIBLE CAUSES WHAT TO DO 1 DESS did not read tether cord cap code DESS RER pilot lamp blinks once every 1 5 seconds Engine can not exceed 3000 RPM Properl...

Page 156: ...y 3 times per second Engine can not exceed 3000 RPM Install a tether cord cap key for which this snowmobile was programmed 3 Drive belt Check item 6 of ENGINE LACKS ACCEL ERATION OR POWER 4 Incorrect...

Page 157: ...L U S oz 3 5 118 Chaincase Oil Type Capacity mL U S oz 250 8 5 Coolant Type Capacity L U S oz 4 3 145 Brake System Fluid Type DOT 4 to and N A See at end of specifications Because of its ongoing commi...

Page 158: ...line with a minimum octane number of 91 R M 2 BOMBARDIER Formula XP S II synthetic injection Bombardier synthetic chaincase oil P N 413 803 300 12 x 355 mL Bombardier premixed coolant P N 413 711 802...

Page 159: ...er 819 566 3590 CHANGE OF ADDRESS OR OWNERSHIP If your address has changed or if you have sold or given your vehicle to anyone be sure to fill out and mail the card provided on next page Such notifica...

Page 160: ..._______________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE NEW ADDRESS OR NEW OWNER ___________________________________________________________________...

Page 161: ...AFFIX BOMBARDIER RECREATIONAL PRODUCTS WARRANTY DEPARTMENT 75 J A BOMBARDIER ST SHERBROOKE QUEBEC CANADA J1L 1W3 PROPER POSTAGE mmo2005_a book Page 160 Friday November 21 2003 11 14 AM...

Page 162: ...Mmo 2004_5 mx z ren 600 ho sdi ang FH10 Fri Oct 07 13 39 52 2005 Page 1 Composite C M Y CM MY CY CMY K...

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BOMBARDIER SKI-DOO MX-Z Renegade 600 HO SDI, Operator'S Manual

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