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SureCross DX80 and Performance DX80 Product

Manual

Rev. J 9/18/2013

132607

Summary of Contents for SureCross DX80

Page 1: ...SureCross DX80 and Performance DX80 Product Manual Rev J 9 18 2013 132607 ...

Page 2: ...ing the Site Survey Results 19 3 7 4 Site Survey Troubleshooting 20 4 Installing Your SureCross Radios 21 4 1 Mounting SureCross Devices Outdoors 21 4 1 1 Watertight Glands and NPT Ports 21 4 2 Other Installation Requirements 22 4 3 Installation Quick Tips 22 4 3 1 Create a Clear Communication Path 22 4 3 2 Increase the Height of the Antennas 22 4 3 3 Collocated Radios 23 4 3 4 Be Aware of Seasona...

Page 3: ...s 63 6 4 3 Data Radios with a Gateway as the Modbus Master 64 7 Sensor Connections 65 7 1 Discrete Inputs 65 7 1 1 Discrete Inputs Sourcing 65 7 1 2 Discrete Inputs Sinking 65 7 1 3 Discrete Inputs MINI BEAM 66 7 2 Discrete Outputs 66 7 2 1 Discrete Outputs 66 7 3 Analog Inputs 66 7 3 1 Analog Inputs Powered using SureCross Device Terminals 66 7 3 2 Analog Inputs Powered from Switch Power 67 7 3 3...

Page 4: ...0 11 4 2 Replacement Filters 91 11 5 Surge Suppressors 91 11 6 Cables 91 11 6 1 Antenna Cables 91 11 6 2 Ethernet Cables 92 11 6 3 Adapter Cables 92 11 6 4 Splitter Cables 92 11 6 5 Euro Style Cordsets Single Ended 93 11 6 6 Euro Style Cordsets Double Ended 94 11 6 7 Other Cables 94 11 7 Enclosures 94 11 8 Relays 97 11 9 Brackets and Mounting Options 97 11 10 Hardware and Replacement Parts 98 11 1...

Page 5: ...tes the data back to the Gateway Nodes are available in a wide variety of power or input output options 1 2 SureCross Performance GatewayPro The SureCross Performance GatewayPro combines the function of a SureCross Performance Gateway with the ability to interface to Ethernet using Modbus TCP or EtherNet IP protocols There are two basic models of the GatewayPro DX80P T6 The T6 model acts as a prot...

Page 6: ... slave to the Modbus network Host controlled DX80 wireless systems are configured using an Ethernet network connection and a Web page browser An Ethernet connection can be established from a DX80 GatewayPro or a DX83 Ethernet Bridge serially connected to the DX80 Gateway 1 5 What is FlexPower Banner s FlexPower technology supplies a true wireless solution by allowing the device to operate using ei...

Page 7: ...er The User Configuration Tool UCT offers an easy way to link I O points in your wireless network view I O register values graphically and set system communication parameters when a host system is not part of the wireless network Download the most recent revisions of the UCT software from Ban ner Engineering s website http www bannerengineering com wireless The UCT requires a special USB to RS 485...

Page 8: ...Node within a network must have a unique Node Device Address 3 Push button 1 Single click to advance across all top level DX80 menus Single click to move down interactive menus once a top level menu is chosen Button 1 is also used to wake integrated battery models from the hibernation mode they ship in 4 Push button 2 Double click to select a menu and to enter manual scrolling mode Double click to...

Page 9: ...ts the Gateway s LCD viewing device address The Gateway is predefined as Device Address 0 On the Node sets the Node s Device Address hexidecimal 1 to F Each Node within a network must have a unique Node Device Address 3 Push button 1 Single click to advance across all top level DX80 me nus Single click to move down interactive menus once a top level menu is chosen 4 Push button 2 Double click to s...

Page 10: ...g the 5 pin Euro style connector depends on the model and power requirements of the device Connecting dc power to the communication pins will cause permanent damage Wire No Wire Color Description 1 2 3 4 5 1 Brown 10 30V dc 2 White RS485 D1 B 3 Blue dc common GND 4 Black RS485 D0 A 5 Gray Comms Gnd 2 5 2 5 pin Euro Style Wiring for Nodes Wiring the 5 pin Euro style connector depends on the model a...

Page 11: ...dc common GND Rx RS485 D0 A B 3 6 5 5V dc 2 5 4 Industrial Ethernet Wiring Use the 4 pin industrial Ethernet connection to connect the radio network to an Ethernet based host system Wire No Wire Color Description 1 White Orange Tx 2 White Blue Rx 3 Orange Tx 4 Blue Rx 2 6 Dimensions The DX80 DX83 and DX70 models all share the same housing and mounting hole dimensions 2 6 1 Gateways and Nodes The D...

Page 12: ...X80 C Gateways and Nodes The DX80 C and Performance DX80 C Gateways and Nodes have the same external and mounting dimensions 7 9 0 31 80 8 3 18 65 0 2 56 80 3 3 16 65 0 2 56 7 65 0 30 60 2 36 45 7 1 8 101 6 4 DX80 E Housings SureCross DX80 and Performance DX80 Product Manual 12 www bannerengineering com tel 763 544 3164 Rev J ...

Page 13: ...formance DX80 GatewayPro has the same external and mounting dimensions as the Gateway and Node but does not have any side access holes or glands 65 0 2 56 65 0 2 56 80 3 3 16 80 8 3 18 60 2 36 136 5 35 7 9 0 31 7 65 0 30 14 67 0 578 SureCross DX80 and Performance DX80 Product Manual Rev J www bannerengineering com tel 763 544 3164 13 ...

Page 14: ...has the same external and mounting dimensions but no side access holes or glands 65 0 2 56 7 9 0 31 80 3 3 16 65 0 2 56 7 65 0 30 60 0 2 36 14 67 0 578 80 8 3 18 136 5 35 SureCross DX80 and Performance DX80 Product Manual 14 www bannerengineering com tel 763 544 3164 Rev J ...

Page 15: ...ded address code After the devices are bound the Nodes only accept data from the Gateway to which they are bound Important All SureCross Performance Gateways and Nodes are preconfigured for extended addressing mode and cannot use rotary dial address mode Skip this step in the installation procedure for Perform ance products For all other SureCross DX80 models follow these steps to activate exten d...

Page 16: ...sh alternately when the Gateway is in binding mode Any Node entering binding mode will bind to this Gateway 2 Enter binding mode on the Node If you have a two button Node triple click button 2 If you have a one button Node triple click the button If you have a Node with no buttons remove the top cover and set both the left and right rotary dials to F to enter binding mode Some older M GAGE Nodes m...

Page 17: ...le 3 6 LED Behavior for the Nodes After powering up and binding the Gateway and its Nodes verify all devices are communicating properly A Node will not sample its inputs until it is communicating with its Gateway When testing communication between the Gateway and Node all radios and antennas should be at least two meters apart or the communications may fail LED 1 LED 2 Node Status flashing green R...

Page 18: ...ting a Site Survey Using Modbus Commands A Site Survey can be started using Modbus commands sent from the host system To start a Site Survey using a Modbus write holding register command send a control code of 32 0x20 and the Node number 1 15 0x01 to 0x0F to the Gateway Modbus holding register for I O 15 Modbus Register 15 8 7 0 I O 15 Control Code Data Field I O 15 Control Messages Control Code D...

Page 19: ...ter Site Survey is disa bled Register 15 8 7 0 I O 7 Red Total Missed Total I O 8 Green Total Yellow Total Example Results 15 8 7 0 I O 7 10 0 I O 8 80 10 Note This is the current register arrangement when using Modbus TCP or Modbus RTU In some older models the Mod bus TCP registers are reversed missed and yellow totals are in 8 15 red and green totals are in 0 7 3 7 3 Interpreting the Site Survey...

Page 20: ... to the network Mounting the devices antennas higher allows the radio signal to clear obstacles in the area and improves the line of sight between SureCross devices Higher gain antennas focus the energy of the radio signal in a specific direction and extend the signal s range Using data radios is another option to consider when trying to extend the range of a radio network For more information on ...

Page 21: ... pointing up Remove Moisture and Condensation If condensation is present in any de vice add a small desiccant packet to the inside of the radio To help vent the ra dios Banner also sells a vented plug model number BWA HW 031 for the 1 2 inch NPT port of the SureCross radios 4 1 1 Watertight Glands and NPT Ports 4 1 1 Watertight Glands and Plugs To make glands and plugs watertight use PTFE tape and...

Page 22: ...rips Do not allow long lengths of cable to hang from the glands on the Gateway or Node Cabling heavier than 100 grams should be supported instead of allowed to hang from the housing It is the user s responsibility to install these devices so they will not be subject to overvoltage transients Always ground the devices in accordance with local state or national regulations 4 3 Installation Quick Tip...

Page 23: ...th and the total signal quality Radios installed outside with 50 missed packets in the winter months may have 80 or more missed packets in the summer when leaves and trees interfere with radio re ception A good signal in winter doesn t always mean you will get the same signal strength the rest of the year During spring and summer leaves may block more of the radio signal 4 4 Basic Remote Antenna I...

Page 24: ...protect the DX80 unit from tran sients noise and ground plane interference originating from devices or the environment Contact Banner Engineering Corp for more information 4 4 1 Weatherproof Remote Antenna Installations Prevent water damage to the cable and connections by sealing the connections with rubber splicing tape and electrical tape Step 1 Verify both connections are clean and dry before c...

Page 25: ...4 GHz 2 dBd Rubber Swivel RP SMA MALE BWA 2O5 C Antenna Omni 2 4 GHz 5 dBd Rubber Swivel RP SMA MALE BWA 2O7 C Antenna Omni 2 4 GHz 7 dBd Rubber Swivel RP SMA MALE 2 BWC LMRSFRPB Surge Suppressor Bulkhead RP SMA Type 900 MHz 2 4 GHz 3 BWC 1MRSFRSB02 RG58 Cable RP SMA TO RP SMA Female Bulkhead 0 2 m BWC 1MRSFRSB1 RG58 Cable RP SMA TO RP SMA Female Bulkhead 1 m BWC 1MRSFRSB2 RG58 Cable RP SMA TO RP ...

Page 26: ...SMA TO RP SMA Female Bulkhead 0 2 m BWC 1MRSFRSB1 RG58 Cable RP SMA TO RP SMA Female Bulkhead 1 m BWC 1MRSFRSB2 RG58 Cable RP SMA TO RP SMA Female Bulkhead 2 m BWC 1MRSFRSB4 RG58 Cable RP SMA TO RP SMA Female Bulkhead 4 m 5 DIN 35 105 DIN Rail section 105 mm long 35 mm design 6 SMBDX80DIN Bracket Assembly DIN Rail for DX80 7 BWA EF14128 Fiberglass enclosure 14 x 12 x 8 8 BWA PA1412 Internal panel ...

Page 27: ... N Female BWA 9O5 B Antenna Omni 900 MHz 5 dBd 7 2 dBi With ground plane N Female BWA 2O8 A Antenna Omni 2 4 GHz 8 5 dBi N Female Fiberglass 24 BWA 2O6 A Antenna Omni 2 4 GHz 6 dBi N Female Fiberglass 16 2 BWC 4MNFN3 LMR400 Cable N Male to N Female 3 Meters BWC 4MNFN6 LMR400 Cable N Male to N Female 6 Meters BWC 4MNFN15 LMR400 Cable N Male to N Female 15 Meters BWC 4MNFN30 LMR400 Cable N Male to N...

Page 28: ...0 radio with a 10 30V dc power supply The example installation may also work with the DX70 radios or MultiHop radios However the DX81 and DX81P6 FlexPower Battery Supply Modules can only power FlexPower devices The battery supply modules cannot be used with any 10 30V dc only powered devices and cannot be used with the DX70 radios SureCross DX80 and Performance DX80 Product Manual 28 www bannereng...

Page 29: ...n 2 Double click Button 2 adjust right rotary switch to survey the selected Node Single click Button 2 Double click Button 2 Double click Button 2 NOD XX EC XX CLEAR ERR ERASED ERR DISABL ERROR DISABL IGNORE Next Device Single click Button 1 to advance through menu AUTO DISPLAY LOOP Single click Button 2 Single click Button 2 Single click Button 2 Single click Button 2 Single click Button 2 Single...

Page 30: ...t the top level menu Use the instructions shown in the chart below to navigate the menu system To return to the top level menus and auto display loop mode double click button 2 twice Node LCD Timeout After 15 minutes of inactivity the LCD screen stops displaying information Press any button to refresh the display if the Node has entered this energy saving mode The before the menu name indicates a ...

Page 31: ...wer down the Node Press and hold Button 1 from power down mode to enter RUN mode ADJUST LEFT ROTARY SWITCH TO SET NETWORK ID ADJUST RIGHT ROTARY SWITCH TO SET NODE ADDRESS DEV I O XX NOD XX NID XX ON OFF Single click Button 1 Single click Button 1 Single click Button 1 DX80 MODEL 0x0000 2 0 00 Single click Button 1 to advance through menu MANUAL AUTO SET Single click Button 2 Single click B1 XADR ...

Page 32: ...ngle click Button 1 0 00 Gateway Node On the Gateway the I O displayed may be the I O of the Gateway or of a selected Node To view the I O of a specific Node set the position of the rotary dials to the Node s ad dress For example to view the I O of Node 12 set the Gateway s left rotary dial to 1 and the right rotary dial to 2 When using extended address mode the network ID NID is not used The Netw...

Page 33: ...name the net work ID NID slave ID baud rate and parity When in extended ad dress mode the DINFO menu also displays the maximum Node setting and the extended addressing XADR or binding code used to form the network On the Node the DINFO menu displays the device type including the Node address the device name and the network ID NID When using extended address binding mode the network ID value is no ...

Page 34: ...O V 00 0 A DX80 S N 0000 DX80 MODEL 0000 00 PROD DATE 00 00 Single click Button 1 Factory Info FCTRY AUTO DISPLAY LOOP DEV NOD XX RADIO MICRO V 00 0 A DX80 S N 0x0000 2 LCD MICRO 0x0000 2 PROD DATE 00 00 Single click Button 1 DX80 MODEL 0x0000 2 Factory s Gateway Node If you call Banner Engineering for technical support having this information available may help diagnose your particular problem Su...

Page 35: ...e click Button 2 AUTO DISPLAY LOOP Site Survey Gateway The SITE menu displays the device number of the Node the Site Survey was conducted with as well as the missed green yellow and red received packet count For more in formation on determining what these values represent re fer to the Site Survey chapter of this manual The SITE menu is only available on the Gateways SureCross DX80 and Performance...

Page 36: ...y The options for baud rate are 19200 38400 or 9600 For parity select None Even or Odd Extended Address Binding Code Binding Nodes to a Gateway ensures the Nodes only exchange data with the Gateway they are bound to After a Gateway enters binding mode the Gateway automatically generates and trans mits a unique extended addressing XADR or binding code to all Nodes within range that are also in bind...

Page 37: ... 2 PRIOR NADR XX NEW NADR XX CONFRM NADR XX Single click Button 1 to advance through menu Node 5 1 6 DERR Device Error Menu Use the DERR menu to manage device error messages DERR Single click Button 2 NOD XX EC XX CLEAR ERR ERASED ERR DISABL ERROR DISABL IGNORE Next Device Single click Button 1 to advance through menu Single click Button 2 Single click Button 2 Single click Button 2 Single click B...

Page 38: ...age browser An Ethernet connection can be established from a GatewayPro or from a DX83 Ethernet Bridge serially connected to the Gateway The Ethernet Bridge and GatewayPro each ship with an Ethernet crossover cable One end of the cable is a RJ45 connector and the other end is an industrial Ethernet connector This cable is designed to be connected directly to a computer 5 2 Example Layout 1 When co...

Page 39: ...eb pages are served from the DX83 Ethernet Bridge or GatewayPro and are accessed using any Internet browser Before accessing the Web based configuration screens configure the browser for a direct connection to the Internet If you are experiencing problems connecting verify the browser is not set to use a proxy server Note also that a crossover Ethernet cable is required when connecting directly fr...

Page 40: ...etup Network To change the IP address type in the new IP address and click the Change IP button The IP address change activates when the Ethernet Bridge or GatewayPro reboots cycles power Important Verify the new IP address is correct before cycling power to the device After the IP ad dress is changed you must enter in the new IP address to access the Web page based configuration screens Write dow...

Page 41: ...evice ID Nodes in Network A maximum of 15 Nodes can be used in the wireless network A maximum of 47 Nodes 48 total devices can be used in the wireless network 5 4 1 Manually Choosing an Extended Address Code Gateway Manually choosing the extended address code is useful when replacing components of an existing wireless network To determine the existing extended address code access the DINFO Device ...

Page 42: ...lick button 2 to enter manual mode 9 Single click button 2 to enter the extended address code entry step The LCD shows SET XADR 000000 10 Use the right rotary switch to begin setting the extended address code Digit selection begins with the left most digit After selecting the first digit single click button 1 to advance right to the next digit All six digits must be filled even if it is with leadi...

Page 43: ...opping at XADR The Gateway s LCD displays XADR 6 Single click button 2 to enter XADR mode When the display reads AUTO single click button 2 again to begin the au tomatic binding mode The LEDs flash alternately when the Gateway is in binding mode Any Node entering binding mode will bind to this Gateway The Gateway s LCD displays NETWRK BINDNG 7 On the Node remove the top cover 8 Move DIP switch 1 t...

Page 44: ...rocedures are necessary to change the Gateway s slave ID baud rate and parity Setting up the Network and Device IDs powering up the devices and conducting the Site Survey for a host connected network is the same as for the non host DX80 or DX80 Performance wireless system All device I O for the network is accessed using the host master device Parameter Default Value Description Slave ID 1 Defines ...

Page 45: ...setting The options are NONE EVEN ODD The factory default is NONE 3 Single click Gateway push button 2 to save the new setting 4 If using a network ID NID adjust both rotary switches back to the NID value To avoid losing the network connection between the Gateway and Nodes reset the rotary switches back to their appro priate values before leaving the DVCFG sub menus If the Gateway and Nodes lose t...

Page 46: ...he Gateway and Node have successfully exchanged N number of good polling messages The N number is the re link count or the number of messages required to re establish a radio link When the Node s Gateway Link Failure flag is set and the Gateway determines a timeout condition exists for a Node any outputs linked from the failing Node are set to the user defined default state Each Node has a Gateway...

Page 47: ...in any configuration tool changes the units definition of several parameters including threshold hysteresis and delta For example if the units are 0 20 mA the threshold hysteresis and delta values are entered as milliampere values Selecting Temp C changes the threshold hysteresis and delta units to degrees Celsius Signed values range from 32768 to 32767 and allow for the measurement of negative va...

Page 48: ...with data ranges from 0 to 65535 This units type is typi cally used only for factory calibration LCD Raw A D hex value 1 4 to 20 mA Analog unit Modbus register contents are scaled such that 0 represents 4 mA and 65535 repre sents 20 mA LCD 4 00mA 20 00mA 2 0 to 20 mA Default analog input unit Modbus register contents are scaled such that 0 represents 0 mA and 65535 represents 20 mA LCD 0 00mA 20 0...

Page 49: ... type codes 8 and 9 are treated the same LCD 4 00mA 20 00mA 10 Unsigned Ana log 0 to 10V For an unsigned value such as 0 to 20 mA that is to be converted to a voltage out value Use the null to set the start point and span to define the range The null value is the distance to be associated with 0V The span is the entire distance range that is to be associated with 0 to 10V LCD 0 00V 10 00V 11 Count...

Page 50: ...with the sensor A normal input reading between 4 and 20 mA indicates a functioning sensor whereas a value below 4 mA indicates an error condition such as a broken wire or loose connection Some SureCross devices allow you to configure the analog inputs and outputs to use either 0 20 mA or 4 20 mA 5 9 1 Signed Numbers Temperature values are stored in Modbus registers as two s complement signed numbe...

Page 51: ...ut Fullscale Span InputValue Null Offset Output Scale Fullscale range Offset 0 20 mA 20 mA 0 mA 4 20 mA 16 mA 4 mA 0 10V 10V 0V Fullscale Defined in the table the output range Span The total range of values mapped to the output Null The starting point for the output scale Input Value The value mapped to the output Offset Defined in the table the starting output value Example Temperature Map Map a ...

Page 52: ...nd its Nodes Each device within this common network must have a unique Device Address assigned For factory configured kits the Network ID and Device Addresses have been assigned Otherwise use the rotary dials shown below to define both the NID and Device Address for each device To operate more than 15 Nodes in your wireless network use Extended Address Mode and device binding instead of Rota ry Di...

Page 53: ... running and LED 1 is solid red and LED 2 is flashing amber The LCD displays START CHANNL SEARCH MODE The test takes one minute to complete and counts down from 60 seconds The LCD shows SEARCH NID 2 1M 0S If the Network ID is not already in use the LCD displays NID OK and enters RUN mode 2 If the Network ID is already in use by another DX80 Gateway device an IN USE message displays Use the left ro...

Page 54: ...e for use LED 1 is solid red LED 2 is solid yellow START CHANNL SEARCH MODE SEARCH NID 2 1M 0S Is the NID in use No Yes NID OK RUN CUR 2 NEW 2 Select new NID Single click button 2 IGNORE Double click button 2 ABORT Double click button 2 Apply power to the Gateway To cancel Channel Search Mode To ignore Channel Search Mode results SureCross DX80 and Performance DX80 Product Manual 54 www bannerengi...

Page 55: ...connected systems DX83 Ethernet Bridge DX80 Gateway 900 MHz DX80DR9M H MultiHop Radio 6 1 Stand Alone Systems 6 1 1 Mapped Pairs DX70 In this system a DX70 pair is used to map I O in a simple one to one configuration Inputs on one DX70 are mapped to the outputs of the other device DX70 kits are configured at the factory and require no additional configuration by the user Item Model No Description ...

Page 56: ...p inputs and outputs between Nodes and Gateways 1 2 2 2 Item Model No Description 1 DX80G DX80 or DX80 Performance Gateway 2 DX80N DX80 or DX80 Performance Node 81398 User Configuration Tool free to download from the Wireless Products section of Ban ner Engineering s website BWA HW 006 RS 485 to USB adapter cable not shown SureCross DX80 and Performance DX80 Product Manual 56 www bannerengineering...

Page 57: ... O points to the network through hard wired fieldbus connections on the Gateway side Fieldbus Connection Modbus Slave 2 Modbus Slave 3 2 2 1 Gateway as Modbus Master Slave ID 1 3 Wireless Network Item Model No Description 1 DX80G DX80 or DX80 Performance Gateway 2 DX85M DX85 Modbus RTU Remote I O 3 DX80N DX80 or DX80 Performance Nodes or FlexPower Nodes 81398 User Configuration Tool free to downlo...

Page 58: ...odbus slave In this configuration the wireless network col lects I O data and sends it back to a Modbus host system 1 Wireless Network Host System Modbus Master 2 Modbus Slave Item Model No Description 1 DX80G DX80 or DX80 Performance Gateway 2 CSRB M1250M125 47M125 73 Cable RS 485 quick disconnect 5 pin Euro male trunk female branches black MQDC1 5 Cable RS 485 quick disconnect 5 pin Euro female ...

Page 59: ... connected as shown below are Modbus slave devices to the host system Purpose This wireless network also collects I O data and sends it back to a Modbus host system but adds local wired I O points Fieldbus Connection Modbus Slave 2 Modbus Slave 3 2 2 1 Modbus Slave 1 Wireless Network Host System Modbus Master Item Model No Description 1 DX80G DX80 or DX80 Performance Gateway 2 DX85M DX85 Modbus RT...

Page 60: ...es to the host system Purpose This wireless network collects I O data and sends it back to a Modbus host system but adds local wired I O points and expands the network using a fieldbus connection Fieldbus Connection Modbus Slave 4 Modbus Slave 5 2 2 1 Modbus Slave 1 Wireless Network Host System Modbus Master 4 1 Modbus Slave 3 Wireless Network 4 Modbus Slave 6 1 Modbus Slave 2 Wireless Network 4 3...

Page 61: ...uration Web pages 1 Wireless Network Host System 2 3 1 Wireless Network 3 1 Host System 5 4 3 Wireless Network Item Model No Description 1 DX80P 6S DX80 or DX80 Performance GatewayPro Protocol converter or Advanced Config mod els 2 BWA EX2M Ethernet Cable M12 Industrial RJ45 Crossover 2 m using Modbus TCP or EtherNet IP 3 DX80N DX80 or DX80 Performance Nodes or FlexPower Nodes 4 BWA E2M Ethernet C...

Page 62: ...SureCross DX80 and Performance DX80 Product Manual 62 www bannerengineering com tel 763 544 3164 Rev J ...

Page 63: ...bus master device 4 Modbus slave device 6 4 2 Data Radios with DX85 Modbus RTU Remote I O Devices In this example network DX85 Extended Remote I O devices are wired to the data radios and act as Modbus master or slave devices The data radios extend the range of the Modbus network 1 3 1 3 2 4 1 Fieldbus connection 2 DX85 as Modbus master 3 Data radio 4 DX85 as Modbus slave SureCross DX80 and Perfor...

Page 64: ...e Modbus network 5 3 5 3 2 1 4 Item Model No Description 1 DX80G DX80 or DX80 Performance Gateway configured as a Modbus master for this exam ple 2 DX85M DX85 Modbus RTU Remote I O configured as a Modbus slave for this example 3 DX80DR M H MultiHop Data Radio 4 DX80N DX80 or DX80 Performance Nodes or FlexPower Nodes 5 Fieldbus connection SureCross DX80 and Performance DX80 Product Manual 64 www ba...

Page 65: ...are connected The power sources do not have to be the same 7 1 1 Discrete Inputs Sourcing Two Wire Sensors Three Wire Sensors Discrete IN PWR 10 30V dc Discrete IN GND dc common PWR 10 30V dc Wiring diagram for a sourcing PNP two wire sensor pow ered using the SureCross device terminal block The sensor s power source might need to be the same as the SureCross device power source Wiring diagram for...

Page 66: ... the SureCross device power source 7 3 Analog Inputs Analog Sensors For analog sensors the ground dc common of the sensor should be connected to the ground of the DX80 device For best results Banner recommends that the power source for the sensor and DX80 device is the same 7 3 1 Analog Inputs Powered using SureCross Device Terminals Two Wire Sensors Three Wire Sensors Analog IN PWR 10 30V dc GND ...

Page 67: ...ings for analog inputs Only connect sensor outputs to analog inputs Two Wire Sensors Three Wire Sensors Analog IN GND dc common external power sensor Analog IN GND external power dc common sensor Two wire analog sensor using a FlexPower Node but the sensor is powered externally not from the SureCross de vice Three wire analog sensor using a FlexPower Node but the sensor is powered externally not f...

Page 68: ... sensor AOx GND dc common external power sensor Three wire analog output device powered by the SureCross device Three wire analog output device powered externally not from the SureCross device 7 4 2 Analog Outputs Drive Motor Controllers AI Referenced to Ground AI Not Referenced to Ground drive motor controller AOx GND AI AI Drive motor controllers AOx GND AI AI When the AI can be referenced to gr...

Page 69: ...le battery supply module DX81P6 a 6 pack of lithium batteries DX81H a single battery supply module designed specifically to power the DX99 Intrinsically Safe devices with poly carbonate housings and BWA SOLAR 001 a solar power assembly that includes the solar panel rechargeable batteries and solar power controller DX81 Single battery supply module DX81H Single battery supply module designed specif...

Page 70: ...wer Gateway or a data radio When used with a FlexPower Node and sensors the Solar Assembly supplies enough power to run most sensors at higher sample and re port rates than a single battery can reasonably support Rechargea ble batteries power the devices while the solar panel recharges the batteries 8 3 Battery Life Calculations 8 3 1 Analog Configuration The battery life calculations in years for...

Page 71: ...anner QT50ULBQ6 75390 sensor set to a boost voltage of 15 volts a warm up time of 500 milliseconds and a sample and report rate of 15 minutes should have a battery life of 4 45 years All battery life calculations are approximations based on a strong radio signal Weaker radio connections and missed pack ets will decrease the battery life 8 3 2 Discrete Configuration The battery life calculations in...

Page 72: ...econds should have a battery life of just over 6 years The curves for discrete devices represent a worst case as far as battery use because we are assuming for each sample of the sensor s output a change in state has occurred e g target present to target absent or vice versa sending a radio message from Node to Gateway No messaging occurs unless there is a change to report Actual battery life depe...

Page 73: ...in our list use the configuration and cable shown Banner cable BWA HW 010 to measure the current draw of your system 1 Connect the cable to the FlexPower Node and the battery supply module as shown below The cable s male end plugs into the FlexPower Node and the female end plugs into the battery module 2 Connect an averaging Fluke meter to the leads Set the meter to read in amps not milliamps 3 Tu...

Page 74: ...Systems 1 3 4 5 For installations without wired power a solar powered system with an integrated solar controller and rechargeable batteries may be used to power data radios FlexPower Gateways or FlexPower Nodes connected to sensors that require more power than a sin gle battery unit can supply SureCross DX80 and Performance DX80 Product Manual 74 www bannerengineering com tel 763 544 3164 Rev J ...

Page 75: ...ultiHop Data Radio 900MHz or 2 4GHz 3 DX80N9X2S2N2M2 FlexPower Node 900MHz Boost Power 2 discrete IN 2 NMOS discrete OUT 2 ana log IN 2 4 GHz also available 4 QT50U 75390 U GAGE Long range ultra sonic sensor low power consumption 5 MQDC1 501 5 Cable RS 485 quick disconnect 5 pin Euro straight 0 5 m 6 DX80N DX80 or DX80 Performance FlexPower Node or 10 30V dc Node 7 CSRB M1250M125 47M125 73 Cable R...

Page 76: ...tter powered continuously with 15V at 20 mA and a DX80 Node transmitting once per second for up to 30 days Optional mapping allows a battery backup function to be mapped to a wireless error output to determine if the devices are powered by the solar panel assembly or the battery supply module 8 4 3 Autonomous Process Monitoring with Continuous Sensor Operation A single FlexPower Solar Supply can s...

Page 77: ... a solar pan el powered data radio repeater can be used Host System 4 1 4 4 5 1 3 2 Item Model No Description 1 BWA SOLAR 001 FlexPower Solar Supply includes panel solar controller rechargeable batteries and mounting materials 2 DX80N DX80 or DX80 Performance FlexPower Node or 10 30V dc Node 3 DX80G M2S P Performance FlexPower Gateway No I O 4 DX80DR M H MultiHop Data Radio 900 MHz or 2 4 GHz 5 CS...

Page 78: ...ry Replacement 9 3 1 Replacing the Battery DX81 and DX81H Battery Supply Module For outside or high humidity environments apply conductive grease to the battery terminals to prevent moisture and cor rosion buildup To replace the lithium D cell battery in the DX81 FlexPower battery kit follow these steps 1 Unplug the battery device from the SureCross device it powers 2 Remove the four screws mounti...

Page 79: ...eries As with all batteries these are a fire explosion and severe burn hazard Do not burn or expose them to high temperatures Do not recharge crush disas semble or expose the contents to water Replacement battery model number BWA BATT 001 For pricing and availabili ty contact Banner Engineering 9 3 3 Replacing the Battery DX99 D Models To replace the lithium D cell battery in the metal housings wi...

Page 80: ...not recharge crush disassemble or expose the contents to water The battery may be replaced in explosive gas atmospheres Replacement battery model number BWA BATT 001 For pricing and availability contact Banner Engi neering SureCross DX80 and Performance DX80 Product Manual 80 www bannerengineering com tel 763 544 3164 Rev J ...

Page 81: ...tially powered If your ribbon cable has been unplugged from the radio board verify the rib bon cable is fully seated and that it has been plugged into all pins It is possible to accidentally plug in the ribbon cable and miss the top row of pins shown When the ribbon cable is plugged in incorrectly the radio may partially power up but it will not be able to communicate to any sensors nor will it co...

Page 82: ...ed to synchronize to the Gateway device The Node must be bound to the Gateway Each Node ID within that network must be set to a unique num ber Solutions 1 If the Gateway and Node are less than two meters apart device communication may fail radios may saturate If the Gateway is less than two meters from another Gateway send and receive transmissions between all devices the Gateways communicate with...

Page 83: ...tput holds its last state depending on user configu ration options set using the User Configuration Tool If the Node s RF link recovers and the Gateway or GatewayPro determines enough acknowledged polling messages have accumulated the link is reinsta ted No LCD All DX80 devices display POWER on the LCD for the first five to ten seconds after applying power A DX80 Gateway always has a green LED 1 o...

Page 84: ...ister 15 Decimal values 65024 through 65279 10 4 Inputs and Outputs Some inputs or outputs are not working Option 1 From the Node access the menu system and use manual scrolling mode within RUN to freeze the I O status on the LCD display for the device in question Verify that when the input device changes state or changes value the LCD mir rors the behavior If the Node is in a hazardous location a...

Page 85: ...ed out Gateway Node 1 Node 2 Radio link broken Radio link okay OUT 1 0 OUT 2 0 OUT 1 Normal OUT 2 Normal OUT 1 0 OUT 2 0 OUT 3 Normal OUT 4 Normal After a link has failed the Gateway must receive a specified number of good RF communications packets from the Node in question before the link is reinstated Outputs are restored to current values when the link is recovered Radio link between Gateway an...

Page 86: ...s 71 5 inches Outdoor 4 77819 BWA 9O5 B 900 MHz 5 dBd 7 2 dBi N Type Female with Ground Plane 32 inches Indoor Outdoor 5 81080 BWA 2O8 A 2 4 GHz 8 5 dBi N Type Female Fiberglass 24 inches Indoor Outdoor 6 81081 BWA 2O6 A 2 4 GHz 6 dBi N Type Female Fiberglass 16 inches Indoor Outdoor 10 87062 BWA 9O6 AS 900 MHz 6 dBi N Type Female Fiberglass 1 3 inch diameter 23 6 inches long 87061 BWA 9O8 AS 900 ...

Page 87: ... C Part No Model No Description 77675 10202 DX85M6P6 DX85 Modbus RTU Remote I O 6 Discrete IN 6 Discrete OUT 77676 10201 DX85M4P4M2M2 DX85 Modbus RTU Remote I O 4 Discrete IN 4 Discrete OUT 2 Analog IN 2 Analog OUT 0 20 mA 79306 10204 DX85M4P8 DX85 Modbus RTU Remote I O 4 Discrete IN 8 Discrete OUT 79307 10203 DX85M8P4 DX85 Modbus RTU Remote I O 8 Discrete IN 4 Discrete OUT 79966 10205 DX85M0P0M4M...

Page 88: ...81057 BWA SOLAR 001 FlexPower Solar Supply includes panel 13 11 16 x 15 3 16 controller rechargeable battery pack mounting hardware 78261 BWA BATT 001 Lithium D cell single for DX81 and DX81H Battery Sup ply Module 78473 BWA BATT 003 Rechargeable battery pack controller and wiring for BWA SOLAR 001 10250 BWA SOLAR CHARGER Wall charger for BWA BATT 003 battery pack 83245 BWA SPANEL 001 Solar Panel ...

Page 89: ... 85 264V ac 50 60 Hz 26007 PSDINM 24 04 DC Power Supply 0 4 Amps 24V dc with DIN Rail Mount 26008 PSDINM 24 10 DC Power Supply 1 0 Amps 24V dc with DIN Rail Mount 26009 PSDINM 24 17 DC Power Supply 1 7 Amps 24V dc with DIN Rail Mount 26010 PSDINM 24 25 DC Power Supply 2 5 Amps 24V dc with DIN Rail Mount 11 4 Sensors 11 4 Sensors Optimized for Use with FlexPower Devices The following sensors are op...

Page 90: ...1 1 N 100 0 to 15 psig 100 cable BWA 625 5000 1 1 8 25 NoShok Series 625 Intrinsically Safe Pressure Transmitter model 625 5000 1 1 8 25 0 to 5000 psig 1 2 NPT 4 20mA M12 QD BWA 625 10000 1 1 8 2 5 NoShok Series 625 Intrinsically Safe Pressure Transmitter model 625 10000 1 1 8 25 0 to 10000 psig 1 2 NPT 4 20mA M12 QD BWA P RKGV 5 33T 1727 2 0 Cable female M12 4 pin blue PVC SS connector for NoShok...

Page 91: ...a These cables are typically used inside an enclosure or without an enclosure Part No Model No Description 78544 BWC 1MRSFRSB0 2 RG58 RP SMA to RP SMAF Bulkhead 0 2M 78337 BWC 1MRSFRSB1 RG58 RP SMA to RP SMAF Bulkhead 1M 78338 BWC 1MRSFRSB2 RG58 RP SMA to RP SMAF Bulkhead 2M 77488 BWC 1MRSFRSB4 RG58 RP SMA to RP SMAF Bulkhead 4M Use these cables to connect a Gateway and Node to an N type antenna N...

Page 92: ...le RSCD RJ45 440 2M 78469 BWA E8M Ethernet cable RSCD RJ45 440 8M 78467 BWA EX2M Ethernet cable crossover RSCD RJ45CR 440 2M 11 6 3 Adapter Cables Part No Model No Description 81325 BWA HW 006 Adapter cable USB to RS 485 for use with the User Configuration Tool soft ware UCT 19970 BWA UCT 900 shown Adapter cable with power USB to RS 485 for use with the User Configuration Tool software UCT supplie...

Page 93: ... Ended Right angle cordsets are not compatible with the DX70 devices When facing the Node or Gateway toward you and the quick disconnect connection is facing down the right angle cables exit to the right When using the FlexPower Node with integrated battery use a double ended cordset For a FlexPower Node with external power supply use a single ended cordset If using the communication lines the cab...

Page 94: ... ended cordset If using the communication lines the cable length cannot exceed 3 me ters or 10 feet 5 Pin Threaded M12 Euro Style Cordsets Double Ended Model Length Style Dimensions Pinout DEE2R 51D 0 31 m Female Straight Male Straight 40 Typ ø 14 5 M12 x 1 44 Typ ø 14 5 M12 x 1 Female 2 3 4 1 5 Male 1 4 5 3 2 1 Brown 2 White 3 Blue 4 Black 5 Green Yellow DEE2R 53D 0 91 m DEE2R 58D 2 44 m DEE2R 51...

Page 95: ...Opaque Cover 6 X 6 X 4 87027 BWA AH864 Enclosure Polycarbonate with Opaque Cover 8 X 6 X 4 87028 BWA AH1084 Enclosure Polycarbonate with Opaque Cover 10 X 8 X 4 87029 BWA AH12106 Enclosure Polycarbonate with Opaque Cover 12 X 10 X 6 87030 BWA AH14126 Enclosure Polycarbonate with Opaque Cover 14 X 12 X 6 87031 BWA AH16148 Enclosure Polycarbonate with Opaque Cover 16 X 14 X 8 87032 BWA AH181610 Encl...

Page 96: ...16x14 Includes Mounts Screws and Panel 87046 BWA AH1816SPK Swing Panel Kit 18x16 Includes Mounts Screws and Panel DIN Rail Kits Part No Model No Description 87047 BWA AH6DRK DIN Rail Kit 6 Includes 2 Nuts 2 Screws and DIN Rail 87048 BWA AH8DRK DIN Rail Kit 8 Includes 2 Nuts 2 Screws and DIN Rail 87049 BWA AH10DRK DIN Rail Kit 10 Includes 2 Nuts 2 Screws and DIN Rail 87050 BWA AH12DRK DIN Rail Kit ...

Page 97: ...ckets and Mounting Options Part No Model No Description 76907 BWA HW 001 Mounting Hardware Kit Screw M5 0 8 x 25 mm SS 4 Screw M5 0 8 x 16 mm SS 4 Hex nut M5 0 8 mm SS 4 Bolt 8 32 x 3 4 SS 4 DIN Rail Parts DIN 35 Available in 70 105 140 mm lengths Model Length DIN 35 70 70 DIN 35 10 5 105 DIN 35 14 0 140 Hole center spacing 35 1 Hole size 25 4 x 5 3 SMBDX80DIN Black reinforced ther moplastic Brack...

Page 98: ...s bolts and set screws 81233 BWA HW 007 Housing Kit DX80 top and bottom 10 pieces 80850 BWA HW 008 Housing Kit DX81 top and bottom 10 pieces 26732 BWA HW 044 Terminal header for the MultiHop Ethernet Data Radio 10283 BWA HW 011 Terminal Block Headers IP20 2 pack 10878 BWA HW 012 DX99 Antenna Extension Pack Screw M4 0 7 x 20 pan head black steel Flexible Antenna Cable 12 inches SMA male to SMA fema...

Page 99: ... holes of 2 0 4 0 mm diam 10 Pack 87068 BWA CG 5 6X3 0 10 Cable Glands 1 2 inch NPT Cordgrip for 6 holes of 1 5 3 0 mm diam 10 Pack 11 11 Metal Housing Accessories Part No Model No Description 11834 BWA HW 016 Antenna Feedthrough Stainless Steel 1 2 NPT 11835 BWA HW 017 Antenna Feedthrough Stainless Steel 3 4 NPT 10878 BWA HW 012 DX99 Antenna Extension Pack M4 0 7x20 black steel pan head screw fle...

Page 100: ...nd can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that inter ference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the u...

Page 101: ...ts are designed to provide reasonable protection against harmful interference in a residential installa tion This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that inter ference will not occur in a particular installation If this ...

Page 102: ... the out side of the final device that contains the following text Contains FCC ID UE300DX80 2400 12 3 Note This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installa tion This equipment generates uses and can ra...

Page 103: ...1 2 wave dipole Swivel 2 dBi BWA 2O5 C Omni Collinear Swivel 5 dBi BWA 2O7 C Omni Coaxial Sleeve Swivel 7 dBi 12 4 Certified For Use in the Following Countries The SureCross radio devices are approved for use in the following countries Radio Modules Country 900 MHz 150 mW 900 MHz 250 mW 900 MHz 1 Watt 2 4 GHz 65 mW Australia x Austria x Bahamas The x x Bahrain Kingdom of x Belgium x Brazil x Bulga...

Page 104: ... x Oman Sultanate of x Pakistan x Panama x x Poland x Portugal x Romania x Saudi Arabia Kingdom of x Singapore x Slovakia x Slovenia x South Africa x Spain x Sweden x Switzerland x Taiwan Republic of China x Thailand x Turkey x United Arab Emirates x United Kingdom x United States of America x x x x Bulgaria Authorization required for outdoor and public service use SureCross DX80 and Performance D...

Page 105: ...m Antennas not included in this list or having a gain greater that 9 dBm are strictly prohibited for use with this device The required antenna impedance is 50 ohms To reduce potential radio interference to other users the antenna type and its gain should be so chosen such that the equivalent isotropically radiated power EIRP is not more than that permitted for successful communication 12 4 Transmi...

Page 106: ... in stallation of the Banner product THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND WHETHER ARISING UNDER COURSE OF PERFORMANCE COURSE OF DEALING OR TRADE USAGE This Warranty is exclusive and limited to repair or at the discretion of Banner Enginee...

Page 107: ...285 www bannerengineering co kr Banner Engineering Int l Incorporated Taiwan Rep Office 8F 2 No 308 Sec 1 Neihu Rd Taipei TAIWAN 114 Tel 886 0 2 8751 9966 Fax 886 2 8751 2966 www bannerengineering com tw info bannerengineering com tw SureCross DX80 and Performance DX80 Product Manual Rev J www bannerengineering com tel 763 544 3164 107 ...

Page 108: ... glands and plugs 21 22 ground 22 ground wire 23 25 27 I I O isolation 23 25 27 input value 49 51 integrated battery 70 L lightning arrestor 23 25 27 link time out 84 M mechanical stress 22 Modbus communication parameters 44 45 Modbus time out error code 83 N network ID 42 no LCD 83 null 49 51 O offset 49 51 outdoor installations 21 22 overvoltage transients 22 P parity 45 polling 84 power 10 to 3...

Page 109: ...ge suppressors 23 25 27 switch power 69 T time out radio 83 84 U units conversion 49 51 V vibration 22 W warmup time 69 water exposure 21 22 watertight 21 22 weatherproofing 24 Rev J www bannerengineering com tel 763 544 3164 109 ...

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