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01AG

NOTE: These instructions are to be used to add a rear door to an existing Arrow 

Commander™ or Mountaineer™ Shed. If you are assembling a Commander™ 

or Mountaineer™ Shed as well as a Door Kit, use the manual included in the 

main carton (C1GA). 

Follow all safety precautions in the Commander™/Mountaineer

 Series 

Assembly Manual.

Two to three people are required for assembly.

Note: It may be helpful to refer to the primary Commander™/Mountaineer™ Series Assembly Manual you used when you fi rst assembled your 

building. If you have misplaced your original Commander™/Mountaineer™ Series Assembly Manual, it is available online at www.arrowsheds.com 

or you may request an additional copy from customer service: 1-800-851-1085.

COMMANDER

 SERIES

Gloves must be worn 

at all times to reduce 

risk of injury!

719670514

* See Inside for Detailed Safety Information.

MOUNTAINEER

 SERIES

(Door Kit)

Owner’s Manual
& Assembly Guide

Summary of Contents for COMMANDER SERIES

Page 1: ...ople are required for assembly Note It may be helpful to refer to the primary Commander Mountaineer Series Assembly Manual you used when you first assembled your building If you have misplaced your original Commander Mountaineer Series Assembly Manual it is available online at www arrowsheds com or you may request an additional copy from customer service 1 800 851 1085 COMMANDER SERIES Gloves must ...

Page 2: ...an catch the wind like a sail causing them to be whipped around making construction difficult and unsafe At least two people must work together to assemble this kit This will make assembly faster and easier You must securely anchor once assembled in the same manner as your existing Commander Mountaineer Shed NEVER concentrate your weight on the roof of the building When using a step ladder make sur...

Page 3: ...llips LS 6 10 12 7 2 Phillips LNB 8 2 Phillips FS 4 2 Phillips LB 2 10 32 14 16 17 Various fasteners are used throughout the construction of your kit In each step you will see the abbreviations listed below used in the illustrations to help you identify which fastener to use The fasteners used in each step are shown actual size at the top of each page If you are unsure which fastener to use hold i...

Page 4: ...e 4 21 10675 Cane Bolt Bracket 2 22 69835 Edge Trim Green 2 6 10 7 3 14 19 18 17 5 2 15 9 8 16 20 22 21 PARTS LIST 4 04AG Selected End Views by Key No 4 Confirm that all hardware and parts are present before attemptingtoassembleyourkit For missing or damaged parts contact Customer Service Do not return to store Part Numbers Part Number 1 Each part has an identifying part number on it 2 Part Number...

Page 5: ...ASSEMBLY BY KEY NO 5 05AG Left Door 11 19 19 19 19 19 19 19 19 14 20 16 17 18 21 15 13 20 Right Door 15 11 12 20 20 16 21 Door Kit 1 1 8 8 9 9 2 3 5 5 5 5 4 4 4 4 4 4 6 7 10 10 14 14 14 18 17 ...

Page 6: ...Panel from both sides of building 3 Remove the rear Ridge Cap by removing two 2 Bolts and Nuts towards middle of building 4 06AG 1 2 3 4 2 1 4 IMPORTANT Take care in removing parts from building They will be reused later Remove Parts Roof Trim Cap 2 Roof Trim 2 Peak Cap 1 Roof Panel 2 End Roof Panel 2 Ridge Cap 1 don t focus weight on roof Remove four 4 Bolts at end of Ridge Cap Remove Roof Trim R...

Page 7: ... 07AG 5 7 8 6 6 5 Edge Trim MUST cover Gable edge 7 Remove Parts Roof Beam Brace 1 Roof Beam 4 Gable 2 Track Support 2 Gable Brace 1 Install Edge Trim to cover Gable Edge BEFORE doing ANY work with Gables Failure to do so could result in injury Edge Trim 2 69835 IMPORTANT Take care in removing parts from building They will be reused later 69835 You will need for this page ...

Page 8: ...uilding Remove top middle and bottom Screws on Adjacent Wall Panel as shown Remove Side Wall Channel 9 10 08AG 9 9 10 10 10 Remove Parts Wall Panel 2 Side Wall Channel 2 Remove Remove Remove IMPORTANT Take care in removing parts from building They will be reused later ...

Page 9: ...e Anchor Bolts from rear wall 11 Remove rear Corner Panels 13 09AG 12 13 13 IMPORTANT TWO 2 PEOPLE SHOULD BE SUPPORTING THE REAR WALL AS IT IS UNFASTENED Remove Parts Corner Panel 2 IMPORTANT Take care in removing parts from building They will be reused later ...

Page 10: ...10673 Front Frame 2 10638 Long Fascia 1 10639 Short Fascia 1 Lay out the parts and position them as shown Double check that holes align as shown If holes do not align the Wall Post Hinge is most likely upside down 1 2 Insert the Front Wall Channels into the Wall Post and Wall Post Hinge as shown and secure with Small Bolts and Nuts Assemble two 2 Front Frames together with the Long and Short Fasci...

Page 11: ...joined take care when moving them as the Door Header may bend 5 QTY 8 QTY 12 Assemblies from previous page Left Front Wall Assembly Right Front Wall Assembly Door Header Assembly LEAVE HOLE OPEN LEAVE HOLE OPEN LEAVE HOLE OPEN IMPORTANT A minimum of two 2 people should be used at all times when handling or maneuvering the Front Wall Assembly When installing the Front Wall Assembly in the building ...

Page 12: ...des to Floor Frame and Side Angle Reuse Side Wall Channels from original unit and attach using four 4 Large Screws as shown 1 12AG IMPORTANT When installing the Front Wall Assembly in the building two 2 people should position and hold the Assembly in place until it is secure Failure to do so could result in bending the Front Frame and Fascia pieces QTY 6 QTY 2 QTY 6 Assemblies from Step 2 New Rear...

Page 13: ... as shown to be able to attach the next Panel at the overlap When securing the Panel to the building with Small Screws do not insert Screws in the row of holes closest to the last rib of the Panel Next roll the Panel back slightly and attach the next Panel at the overlap with a Bolt and Nut in the center hole Once this is done continue securing the Panel to the building Use the diagram to the righ...

Page 14: ...Wall Panel four 4 Small Screws in the middle of the Wall Panel and four 4 Small Screws in the bottom of the Wall Panel Working one side at a time lift the Wall Panel into place and secure the Wall Panel with one 1 Bolt and Nut through the center hole at the overlap see below Resecure Adjacent Wall Panel to building with three 3 Small Screws through top middle and bottom holes Secure rib overlaps u...

Page 15: ...ble Brace as shown below and insert a single Small Bolt and Nut through the second hole from the bottom only 2 3 Position Track Supports as shown Secure Track Supports to Gable using one Small Bolt and Nut Secure to Rear Frame using two 2 Small Screws Gable must fit UNDER Side Wall Angle at corner QTY 2 QTY 16 Leave two holes open on each side of the Gable peak to attach Track Support Attach Gable ...

Page 16: ...round gap between Gables Beam End Views Side of Beams with small holes must face up Seal the gap between the Gables using the Weather Stripping Tape as shown 4 5 Position the Roof Beams as shown below and attach to Gable and Truss using two 2 Small Bolts and Nuts per side Install the Main Beam first QTY 12 SB Reused Parts Roof Beam 4 67293 Weather Stripping 1 Roof Beams ...

Page 17: ...ce to Track Supports and Main Beam Attach the Roof Beam Brace to the Track Support with one 1 Small Bolt and Nut as shown 6 7 Rotate to align with Roof Beam and secure to Roof Beam with one 1 Small Bolt and Nut as shown SB Tab end attaches to Roof Beam Angled end attaches to Gable Reused Parts Roof Beam Brace 1 Roof Beam Brace ...

Page 18: ... Rib Uncrimped Rib At this time take a moment to ensure the building is level and square Measure the building diagonally again to make sure the building is square The building should be square at the base and at the top This will make Roof Panels fit better and holes will better align IMPORTANT FASTEN TO WALL ANGLE WITH SCREWS FASTEN TO ROOF BEAMS WITH SCREWS FASTEN TO RIDGE CAP FASTEN TO NEXT PANE...

Page 19: ...diagram below Carefully remove the Gable Edge Trim once the Panel is in position 1 2 Fasten Panel to Gable by placing Small Bolts and Nuts through holes 2 7 Fasten the holes in order Work one corner at a time Be sure to finish a corner before moving on to the next one 3 Secure the Panel by placing a Small Screw to the outer Roof Beam in hole 8 and Side Angle in hole 9 Repeat for other End Panel If ...

Page 20: ...2 Small Bolts and Nuts 1 3 Seal the ridge of the building with Weather Stripping 2 Install Roof Panels Starting with rib 5 below every rib that is over a Truss should be secured with a Small Bolt and Nut and then sealed with a strip of Tape 1 2 3 4 5 Where Panels overlap under Ridge Cap secure with two 2 Small Bolts and Nuts and seal with a strip of tape 4 Leave holes on ribs 1 and 2 open SB SS SB...

Page 21: ...back of the building with four 4 Small Bolts and Nuts 1 2 Secure Roof Trim and Roof Trim Cap using four 4 Small Screws QTY 4 QTY 2 SB SS Reused Parts Roof Trim 2 Peak Cap 1 Roof Trim Cap 2 IMPORTANT Once the building is assembled anchor the added sections of the building in the same manner as the rest of the building QTY 6 SS ...

Page 22: ...close attention to how Panels are positioned Below are end views showing Panel position 1 Hinge Side Hinge Side Door Panel Hinge 2 10623 Right Door Panel 1 10624 Left Door Panel 1 80051 10623 Right Door SB Left Door SB SB SB SB 10623 10623 10623 10624 80051 80051 10624 QTY 10 SB Inside Inside The best way to assemble the Doors is on a flat elevated surface such as a table or workbench You will need...

Page 23: ...tention to how parts are positioned Make sure hinge holes in the Vertical Door Brace Hinge line up with hinge holes in Door Panel Hinge 10635 10635 10635 10635 10635 10637 10637 10637 10678 Horiz Door Brace 4 10635 Vert Door Brace Hinge 2 10637 Vert Door Brace Latch 2 10678 10623 10623 80051 10624 Inside Inside You will need for this page NO HARDWARE NEEDED FOR THIS STEP Inside Right Door Left Doo...

Page 24: ...heck that the open ends of the Vertical Door Braces face the edges of the Door see image to right and secure with Large Screws in each Door NOTE Doors are shown pictured from inside building 3 Open ends of Vertical Door Braces must face edge of Doors Vert Door Brace 4 10636 QTY 12 LS 10636 10636 10636 10636 Inside Inside Right Door Left Door ...

Page 25: ...pring Latch as shown this will help alignment 4 QTY 2 QTY 3 QTY 13 Spring Latch 1 66781 Diagonal Brace 8 10626 10626 10626 10626 10626 10626 10626 10626 10626 Latch Plate 1 10651 LS SB QTY 2 LNB Inside Inside 4 SB SB LS LS LS LS 10651 66781 LS 6 LNB 5 Right Door Left Door Plastic Washer 4 5 6 6 Secure Diagonal Braces to Doors in all corners with Large Screws 5 Where Braces overlap insert a Long Bo...

Page 26: ...Screws Repeat for other Door 8 Align the Cane Bolt with the holes in the Cane Bolt Bracket and Vertical Door Brace and secure with six 6 Large Screws as shown Repeat for other Door Cane Bolt 2 66780 Cane Bolt Bracket 2 10675 10675 QTY 26 LS Inside Inside Right Door Left Door 66780 Inside BOTH DOORS 10675 Latch Plates shown for alignment only install on page 28 The Cane Bolt Door Handles and Slide ...

Page 27: ...tion Door Trim and Astragals as shown and secure with Large Screws Lock Eyelet slides through Astragal on Right Door and is secured with two 2 Large Bolts and Square Nuts Pay close attention to the position of each part 9 Astragal 2 10648 Top Trim 2 10647 10648 10648 10648 10648 10647 10647 10647 66778 QTY 20 LS QTY 2 LB LB Outside LEFT DOOR RIGHT DOOR QTY 20 LS Outside Lock Eyelet 66778 1 Right D...

Page 28: ...h Large Bolts and Square Nuts This completes the Left Door assembly 10 Slide end of Latch Plate behind Door Brace Slide Latch Plate into position on the Right Door Next position the Door Handle on the face of the Door and secure with Large Bolts and Square Nuts This completes the Right Door assembly 11 Latch Plate 2 10651 Door Handle 2 66782 QTY 8 QTY 4 LB LB Right Door Left Door Outside Outside D...

Page 29: ...S FS Hinge 6 66609 QTY 36 FS You will need Swing the Doors carefully to check alignment If Doors are misaligned slightly loosen the Bolts on the Door Jamb side of the hinge and realign the Door Fully tighten when done Slide Bolt may need adjustment to align properly If Slide Bolt does not align properly you may need to insert plastic washers between the door and the Slide Bolt to ensure proper fit ...

Page 30: ...ASSEMBLY NOTES 46A 30 ...

Page 31: ...ASSEMBLY NOTES 46A 31 ...

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