Abicor Binzel ERGO 15.1 Operating Instructions Manual Download | Manualshive

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T E C H N O L O G Y F O R T H E W E L D E R ´ S W O R L D .

www.binzel-abicor.com

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Z I E R T E S

Q M - S Y S

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DIN EN

ISO 9001

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EN

Operating instructions

EN

MIG/MAG Welding torch ERGO

GB 15579.7

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Summary of Contents for ERGO 15.1

Page 1: ...E C H N O L O G Y F O R T H E W E L D E R S W O R L D www binzel abicor com Z E R T IF I Z I E R T E S Q M S Y S T E M DIN EN ISO 9001 S EN Operating instructions EN MIG MAG Welding torch ERGO GB 15579 7 ...

Page 2: ...editions of the Instructions All trademarks mentioned in the operating instructions are the property of their respective owners 1 Designated use EN 3 2 Technical data EN 3 3 Safety instructions EN 4 3 1 Warnings EN 4 3 2 Emergency information EN 4 4 Putting into operation EN 5 4 1 Setting up the torch EN 5 4 2 Mounting the wire guide EN 6 4 2 1 Liner EN 6 4 2 2 PA liner EN 6 4 3 Connecting the cab...

Page 3: ... Ambient conditions during operation Type of voltage DC DC polarity of the electrodes Usually positive Shielding gas DIN EN 439 CO2 and mixed gas M21 Wire types Commercially available round wires Voltage rating Peak value of 113 V Protection type of the machine side connections EN 60 529 IP3X Tab 2 General torch data EN 60 974 7 Type Type of cooling Load DCY Wire Gas flow Cooling data Supply temp ...

Page 4: ...ating instructions for the power source or the documentation for other peripheral devices Standard length L 3 00 m 4 00 m 5 00 m Coolant connection Plug in nipple nom diam 5 Cooling unit power Min 800 W Control lead 2 core Tab 4 Cable assembly B DANGER Describes an imminent threatening danger If not avoided it will result in fatal or extremely critical injuries WARNING Describes a potentially dang...

Page 5: ... assembly disassembly and repair work Switch off the power source Close the gas supply Close the compressed air supply Disconnect the mains plug CAUTION Risk of injury Puncture or cut in wounds may be caused by the wire electrode Wear protective gloves and never reach into the danger zone 1 Type ERGO 15 2 Gas diffuser 3 Contact tip 4 Tip adaptor 5 Gas diffuser 6 Torch neck 7 Type ERGO 501D 8 Type ...

Page 6: ...t tip and attach the gas nozzle 4 2 2 PA liner For using aluminium copper nickel and stainless steels 1 Use the ABICOR BINZEL sharpener to sharpen the start of the PA liner to an angle of about 40 Then slide the PA liner through the wire conduit until you feel it reach the contact tip 2 Slide the clamp nipple O ring and nut onto the PA liner and tighten the nut under tension 3 Mark any excess leng...

Page 7: ...ay shorten your welding torch s service life For liquid cooled welding torches we recommend using ABICOR BINZEL BTC coolant The cooling system must be purged of any air each time the device is commissioned and after every cable assembly change disconnect the coolant return hose from the coolant recirculator and hold it over a collection receptacle Close the opening on the coolant return hose then ...

Page 8: ...t flow time has passed and then switch off the power source 3 Close the valve on the shielding gas cylinder 8 Maintenance and cleaning NOTICE As liquid cooled cable assemblies start to leak when they overheat the cooling unit should continue running for approx 5 min after welding DANGER Risk of injury due to unexpected start up The following instructions must be adhered to throughout all maintenan...

Page 9: ...the machine side to the wire feed unit NOTICE The specified maintenance intervals are guidance values and refer to single shift operation Maintenance and cleaning work may only be carried out by qualified and trained specialists Check the coolant hose seals and connectors for damage or leaks and replace if necessary Always wear your personal protective equipment when performing maintenance and cle...

Page 10: ...EN 10 8 Maintenance and cleaning Welding torch ERGO ...

Page 11: ...EN 11 Welding torch ERGO 8 Maintenance and cleaning ...

Page 12: ... R T H E W E L D E R S W O R L D www binzel abicor com Alexander Binzel Schweisstechnik GmbH Co KG Postfach 10 01 53 D 35331 Giessen Tel 49 0 64 08 59 0 Fax 49 0 64 08 59 191 Email info binzel abicor com BAL 0371 0 2014 07 30 ...

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