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ABB Power T&D Company Inc.
Power Automation and

Coral Springs, FL 33065

Instruction Leaflet

All possible contingencies which may arise during installation, operation or maintenance, and all details and
variations of this equipment do not purport to be covered by these instructions. If further information is
desired by purchaser regarding this particular installation, operation or maintenance of this equipment, the
local ABB Power T&D Company Inc. representative should be contacted.

Printed in U.S.A

.

Protection Division

!

CAUTION

Before putting protective relays into service,

remove all blocking which may have been

inserted for the purpose of securing the parts

during shipment, make sure that all moving

parts operate freely, inspect the contacts to

see that they are clean and close properly, and

operate the relay to check the settings and

electrical connections.

1. APPLICATION

The KLF-1 relay is a single-phase relay connected to
the ac side of a synchronous machine and contains
three units connected so that the operation of two
units sounds an alarm warning the operator of a low
excitation condition, and the additional operation of
the third unit sets up the trip circuit. The relay can be
applied without modification to all types of synchro-
nous machines, such as turbo-generator, water
wheel generator or synchronous condensers.

This relay is designed for circuits using 4 wire
wye-connected voltage transformers. Separate
phase-to-ground voltages applied to the directional,
impedance and under-voltage elements, thus mini-
mizing the chance of false operation due to inadvert-
ent loss-of-potential (such as due to a blown potential
fuse). On circuits with 3-phase 3-wire connected volt-
age transformers, the type KLF relay is used.

2. CONSTRUCTION

The relay consists of two air-gap transformers (com-
pensators), two tapped autotransformers, one reac-
tor, one cylinder-type distance unit, directional unit
with adjustable resistor, an undervoltage unit with
adjustable resistor, telephone relay, and an ICS indi-
cating contactor switch.

2.1.

COMPENSATOR

The compensators which are designated T

A

 and T

C

are two-winding air-gap transformers (figure 2). The
primary or current winding of the long-reach-compen-
sator T

A

 has seven taps which terminate at the block.

They are marked 2.4, 3.16, 4.35, 5.93, 83, 11.5, 15.8.
The primary winding of the short-reach compensator
T

C

 also has seven taps which terminate at this tap

block. They are marked 0.0, 0.91, 1.27, 1.82, 2.55,
3.64, 5.1. A voltage is induced i the secondary which
is proportional to the primary tap and current magni-
tude. This proportionality is established by the cross
sectional area of the laminated steel core, the length
of an air-gap which is located in the center of the coil,
and the tightness of the laminations. All of these fac-
tors which influence the secondary voltage propor-
tionality have been precisely set at the factory. The
clamps which hold the laminations should not be dis-
turbed by either tightening or loosening the clamp
screws.

The secondary winding is connected in series with
the relay terminal voltage. This a voltage which is
proportional to the line current is added vectorially to
the relay terminal voltage.

41-748.1F

Effective:

December 1996

Supersedes I.L. 41-748.1E dated February 1984

( | ) Denotes Change Since Previous Issue

Type KLF-1

Loss-of-Field Relay

(50/60 Hertz)

Summary of Contents for KLF-1

Page 1: ...due to inadvert ent loss of potential such as due to a blown potential fuse On circuits with 3 phase 3 wire connected volt age transformers the type KLF relay is used 2 CONSTRUCTION The relay consists...

Page 2: ...I L 41 748 1F 2 Figure 1 Type KFL 1 Relay...

Page 3: ...e the magnetic core from the frame The electromagnet has two sets of two series con nected coils mounted diametrically opposite one another to excite each set of poles Locating pins on the electromagn...

Page 4: ...is attached to the moving contact arm by a spiral spring The spring adjuster is also held in place by a spring type clamp When contacts close the electrical connection is made through the stationary...

Page 5: ...ses the moving con tacts bridge two stationary contacts completing the trip circuit Also during this operation two fingers on the armature deflect a spring located on the front of the switch which all...

Page 6: ...ly by ZC Figure 6 assumes that ZC is positive circle includes origin If the current coil link is reversed the compensation becomes ZC In figure 6 b this change would result in VPOL being reduced rathe...

Page 7: ...the range of 60 to 100 percent of normal system voltage The actual range of adjustment is 40 to 70 VL N The dropout ratio of the unit is 98 percent or higher 4 4 TRIP CIRCUIT The main contacts will sa...

Page 8: ...igure 8 After plotting the steady state stability limit and the machine capability curves on the R X diagram plot the relay circle between the stability limit and the capability curve Note in figure 8...

Page 9: ...value S auto transformer primary tap value M auto transformer secondary tap value M is a per unit value determined by taking the sum of the values between the L and R leads The sign is positive when L...

Page 10: ...R lead in 0 03 tap and L lead in the upper 06 tap Since MC has plus sign lead L must be over R Then ohms or 98 of the desired value 5 3 UNDERVOLTAGE UNIT The undervoltage unit is usually set to a val...

Page 11: ...are applica tions where an external timer would be desirable 1 Cross compound units with undervoltage unit setting of 58 volts should use an exter nal timer to assure tripping before thermal damage ca...

Page 12: ...Since the link and connector screws carry operating current be sure that the screws are turned to bind snugly Compensator TC requires an additional setting for including or excluding the origin of R...

Page 13: ...er 06 03 0 0 Lower 06 0 03 0 0 03 0 Lower 06 0 0 03 Upper 06 Lower 06 Upper 06 Upper 06 Table 1 RECOMMENDED SETTINGS FOR KLF RELAY ZONE 1 ALONE ZONE 2 ALONE BOTH ZONE 1 ZONE 2 IMPEDANCE SETTING See Fi...

Page 14: ...I L 41 748 1F 14 NEG DC Figure 10 Generalized External Schematic Figure 11 Zone 1 Impedance Characteristic 3491A03 3491A03...

Page 15: ...I L 41 748 1F 15 Figure 12 Zone 2 Impedance Characteristic Figure 13 KLF 1 Frequency Response for Impedance Unit 3491A03 3491A09...

Page 16: ...se shifter for 90 current lag ging the voltage 3 With the terminal voltage at 50 volts increase current until contacts just close This current should be within 3 of 2 11 amp 2 20 2 05 amp 4 Adjust pha...

Page 17: ...ted to the 0 insert R lead should be connected to the upper 06 insert 03 06 06 15 between L R For the most accurate calibration preheat relay for at least an hour by energizing termi nals 4 5 6 7 with...

Page 18: ...p of 22 2 With relay deenergized adjust the restraint spring so that contact arm just floats 3 Maximum Torque Angle Check With 50 volts and 5 amperes applied vary the phase shifter to obtain the two a...

Page 19: ...d not be greater than the particular ICS tap settings being used The indicator target should drop freely G Telephone Relay Energize the telephone relay circuit terminals 10 and 3 with rated dc voltage...

Page 20: ...ompany Inc 4300 Coral Ridge Drive Coral Springs Florida 33065 TEL 954 752 6700 FAX 954 345 5329 I L 41 748 1F Figure 14 Outline and Drilling Plan for the Type KLF 1 Relay in the FT 41 Case 57D7904 Den...

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