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ABB Automation Inc.
Substation Automation and Protection Division  
Coral Springs, FL 33065

Instruction Leaflet

All possible contingencies which may arise during installation, operation or maintenance, and all
details and variations of this equipment do not purport to be covered by these instructions. If further
information is desired by purchaser regarding this particular installation, operation or maintenance
of this equipment, the local ABB Power T&D Company Inc. representative should be contacted.

Printed in U.S.A

.

41-116.1C

Supersedes I.L. 

 41-116.1B dated September 1999

(    ) Denotes Change Since Previous Issue

Effective:

March 2000

Type COV Voltage Controlled
Overcurrent Relay

Class 1E Applications

CAUTION

!

Before putting relays into service, remove all
blocking which may have been inserted for the
purpose of securing the parts during shipment,
make sure that all moving parts operate freely,
inspect the contacts to see that they are clean
and close properly, and operate the relay to
check the settings and electrical connections.

This instruction leaflet applies to the following
types of relays:

TYPE

TIME CHARACTERISTIC

COV-6

Definite Minimum Time

COV-7

Moderately Inverse Time 

COV-8

Inverse Time 

COV-9

Very Inverse Time 

COV-11

Extremely Inverse Time

1.0

APPLICATION

The type COV relay is applicable where it is desired
that an overcurrent unit be set to operate on less than
full load current when the voltage falls below a prede-
termined value, and it is desired not to operate for any
magnitude of current when the voltage is above the
predetermined value. A typical application is overcur-
rent back-up protection for generators.

These relays have been specially designed and
tested to establish their suitability for Class 1E appli-
cations in accordance with the ABB Relay Division
program for Class 1E Qualification Testing, as
detailed in Bulletin STR-1. Materials have been
selected and tested to insure that the relays will per-

form their intended functions for their design life when
operated in a normal environment as defined in
ANSI/IEEE standard C37.90, when exposed to radia-
tion levels up to 10

4

 rads, and when subjected to

seismic events producing a Shock Response Spec-
trum within the limits of the relay rating.

“Class 1E” is the safety classification of the electronic
equipment and systems in nuclear power generating
stations that are essential to emergency shutdown of
the reactor, containment isolation, cooling the reactor,
and heat removal from the containment and reactor,
or otherwise are essential in preventing significant
release of radioactive material to the environment.

2.0

CONSTRUCTION AND OPERATION

The relay consists of: (see Figure 1, page 10).

1. an overcurrent unit (CO)

2. a voltage unit (V) with adjustable resistor

3. an indicating contactor switch unit (ICS)

4. a slow-release telephone type relay, (T)

2.1

OVERCURRENT UNIT (CO)

The electromagnets for the types COV-6, COV-7,
COV-8 and COV-9 relays have a main tapped coil
located on the center leg of an “E” type laminated
structure that produces a flux which divides and
returns through the outer legs. A shading coil causes
the flux through the left leg to lag the main pole flux.
The out-of-phase fluxes thus produced in the air gap
cause a contact closing torque.

The electromagnet for the type COV-11 relay has a
main coil consisting of a tapped primary winding. Two
identical coils on the outer legs of the lamination
structure are connected to the main coil secondary in
a manner so that the combination of all the fluxes pro-

Summary of Contents for COV-6

Page 1: ...ave been specially designed and tested to establish their suitability for Class 1E appli cations in accordance with the ABB Relay Division program for Class 1E Qualification Testing as detailed in Bul...

Page 2: ...g is held in position by a spring type clamp The spring adjuster is located on the underside of the bridge and is attached to the moving contact arm by a spiral spring The spring adjuster is also held...

Page 3: ...ll respond to multi ples of tap value currents in accordance with the var ious typical time current curves The factory adjustment of the CO unit contacts provides a contact follow Where circuit breake...

Page 4: ...By turning the time dial move the moving contacts until they deflect the stationary con tact to a position where the stationary contact is resting against its backstop The index mark located on the m...

Page 5: ...er trips and the target drops Then release the contacts and observe that the reset is smooth and positive If an additional time check is desired pass second ary current through the relay and check the...

Page 6: ...ntil the operation time corresponds to the value of Table 1 For type COV 11 relay only the 1 30 times tap value operating time from the number 6 time dial position is 54 9 5 seconds It is impor tant t...

Page 7: ...pedestal and moving the ICS in the downward position a Contact Wipe Adjust the stationary contact so that both stationary contacts make with the moving contacts simultaneously and wipe 1 64 to 3 64 w...

Page 8: ...Y REQUIREMENTS COV 7 OVERCURRENTS UNITS Ampere Range Tap Continuous Rating Amperes One Second Rating Amperes Power Factor Angle Volt Amperes At Tap Value Current At 3 Times Tap Value Current At 10 Tim...

Page 9: ...Range Tap Continuous Rating Amperes One Second Rating Amperes Power Factor Angle VOLT AMPERES At Tap Value Current At 3 Times Tap Value Current At 10 Times Tap Value Current At 20 Times Tap Value Cur...

Page 10: ...COV Voltage Controlled Overcurrent Relay Telephone Relay T Overcurrent Unit CO Indicating Contactor Switch ICS Figure 1 Type COV Relay without case 1342D82A01 Photo Voltage Unit Adjustable Resistor Vo...

Page 11: ...41 116 1C 11 COV Voltage Controlled Overcurrent Relay Sub 6 3526A40 Figure 2 Internal Schematic of the Type COV Relay in the Type FT 21 Case For Class 1E Application...

Page 12: ...NORMAL CURRENT IN PERCENT OF FULL LOAD The Trip Area May be Changed as Follows The line bc may be moved in the direction of arrow y by changing the voltage unit setting The line ab may be moved in the...

Page 13: ...41 116 1C 13 COV Voltage Controlled Overcurrent Relay Figure 4 Typical 50 and 60 hertz Time Curves of COV 6 Overcurrent Unit 619511 Sub 1...

Page 14: ...41 116 1C 14 COV Voltage Controlled Overcurrent Relay Figure 5 Typical 50 and 60 hertz Time Curves of COV 7 Overcurrent Unit 619512 Sub 1...

Page 15: ...41 116 1C 15 COV Voltage Controlled Overcurrent Relay Figure 6 Typical 50 and 60 hertz Time Curves of COV 8 Overcurrent Unit 619513 Sub 1...

Page 16: ...41 116 1C 16 COV Voltage Controlled Overcurrent Relay Figure 7 Typical 50 and 60 hertz Time Curves of COV 9 Overcurrent Unit 619514 Sub 1...

Page 17: ...41 116 1C 17 COV Voltage Controlled Overcurrent Relay Figure 8 Typical 50 and 60 hertz Time Curves of COV 11 Overcurrent Unit 619515 Sub 1...

Page 18: ...41 116 1C 18 COV Voltage Controlled Overcurrent Relay Figure 9 Diagram of Test Connections of COV Relays 1582C85 Sub 6...

Page 19: ...41 116 1C 19 COV Voltage Controlled Overcurrent Relay Figure 10 External Schematic of the COV Relay on a Generator Sub 2 3531A56...

Page 20: ...S A ABB Automation Inc 4300 Coral Ridge Drive Coral Springs Florida 33065 TEL 954 752 6700 FAX 954 345 5329 visit our website at www abbus com papd Figure 11 Outline and Drilling Plan for the Type COV...

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