AAQ AutoLift AL-10000T Installation Manual & Operation Instructions Download

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Advance AutoQuip

2 McDonald Crescent | Bassendean WA 6054

Ph: 08 9279 1663 | Fax: 08 9279 1667 | E: [email protected] | W: www.aaq.net.au

- READ THE ENTIRE CONTENTS OF THIS MANUAL BEFORE

INSTALLATION AND OPERATION. BY PROCEEDING YOU AGREE THAT

YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS

OF THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS.

FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE

INJURY OR DEATH.

Specifications subject to change without notice.

Note: While all due care and attention has been taken in the preparation of this document, Advance AutoQuip shall not be liable for any inaccuracies or omissions

which may occur therein

POST HOIST

AutoLift

AL-

10000T

4 Post Vehicle Hoist for Domestic & Light Mechanical Operation

3500Kg Maximum Lifting Capacity

Design Registration Approval Number:

WAH21804

Design Code: AS1418.9-1996

INSTALLATION MANUAL & OPERATION

INSTRUCTIONS

READ FIRST

DO NOT use the

machine until you read

and understand all the

dangers, warnings and

cautions in this manual.

Summary of Contents for AutoLift AL-10000T

Page 1: ... OR DEATH Specifications subject to change without notice Note While all due care and attention has been taken in the preparation of this document Advance AutoQuip shall not be liable for any inaccuracies or omissions which may occur therein 4 POST HOIST AutoLift AL 10000T 4 Post Vehicle Hoist for Domestic Light Mechanical Operation 3500Kg Maximum Lifting Capacity Design Registration Approval Numb...

Page 2: ...imensions Specifications 4 4 Power Unit Location 4 5 Raising the Crossbeams 4 6 Powerside Runway Installation 4 7 Offside Runway Installation 4 8 Power Unit Installation Electrical Connections 4 9 Installing the Locking Device 4 10 Anchoring the Columns 4 11 Final Assembly 4 12 Leveling Synchronising 4 13 Bleeding 5 Operation 19 22 5 1 Preparation 5 2 Raising 5 3 Locking 5 4 Vehicle in Raised Posi...

Page 3: ...anual Hoist operation by authorised personnel over 18 years only Always keep the hoist area clean and free of tools parts debris etc Before raising and lowering the hoist always totally secure the vehicle with wheel chocks Make sure the vehicle doors are closed during raising and lowering cycles Closely watch the vehicle and the hoist during raising and lowering cycles Do not allow anyone to stay ...

Page 4: ... electrical equipment by certified electricians only Ensure that ecologically harmful substances are disposed of only in accordance with the appropriate regulations Do not use high pressure steam jet cleaners or caustic cleaning agents Risk of damage Do not replace or override the safety device 1 7 Safety Features 1 Dead Man s Type Control The operator is required to hold the controls in the engag...

Page 5: ...afe operation Do not operate a damaged hoist Authorised personnel only in hoist area Keep the vehicle in the right place when lifting Clear area if vehicle is in danger of falling Remain clear of hoist when raising or lowering vehicle Do not override self closing hoist controls Keep feet clear of hoist while lowering Do not stand on hoist while raising or lowering 4 ...

Page 6: ...5PP HQJWK RI DSSURDFK UDPS 560PP LGWK EHWZHHQ UXQZD V 60PP LVWDQFH WR RXWVLGH RI ERWK UXQZD V 1910PP OHDUDQFH EHWZHHQ FROXPQV 50PP 2YHUDOO OHQJWK SRVW WR SRVW 395PP 2YHUDOO ZLGWK ZLWKRXW PRWRU 1 PP 2YHUDOO ZLGWK ZLWK PRWRU PP 6KLSSLQJ ZHLJKW 27 J 6KLSSLQJ GLPHQVLRQV 2 4 60 PP SPECIFICATIONS 2 Specifications 5 3975mm 110mm MIN 130 MAX 1910 560mm 4760mm 2258mm 4395mm 2350mm 2715mm 268mm 268mm 960mm ...

Page 7: ...s size weight and centre of gravity and it s fragile parts 3 2 Storage and stacking of packages Packages must be stored in a covered place out of direct sunlight and in low humidity at a temperature between 10 C and 40 C Stacking is not recommended the package s narrow base as well as its considerable weight and size make it difficult and hazardous 3 3 Delivery and check of packages When the hoist...

Page 8: ...nstall if floor has cracks or deterioration that could affect hoist stability There should be no obstructions in the installation area like floor drains under floor piping or electrical conduit that could be damaged or prevent safe hoist installation and secure hoist anchoring Check ceiling for beams or heating ducts and walls for protruding structures etc 4 3Assembly View Descriptions of Parts Fl...

Page 9: ...lace shims around each anchor and whenever they re needed If 12mm or more shim is required either refinish concrete or use steel plates and extra long anchor bolts Tighten the anchor bolts and recheck for level and plum Hammer the anchor bolts all the way down Tighten anchor bolts using a toque wrench to 150 ft lbs 203 N m DO NOT USE AN IMPACT GUN WHEN TIGHTENING THE ANCHOR BOLTS Note 125mm of emb...

Page 10: ...ended by the factory is no more than 12mm per Column using shims and anchors provided with the hoist A maximum shim thickness of 50mm is possible by ordering optional shim plates Contact your authorised Advance AutoQuip Distributor for ordering information 3 Using a forklift or crane raise the cross beams making sure the Plastic Slide Blocks are still in position and drop down into the top of the ...

Page 11: ...nd down from the top of the Ladder or approximately 700mm off the ground It is important that the SLACK SAFETY LOCK IS CLEARED The Slack Safety Lock must never rest on the Safety Ladder To prevent this manually hold the Slack Safety in the disengaged position while lowering the crossbeams ends See Fig 5 1 3 The Columns and Cross Beams will now be in position and spaced properly for the Runways Be ...

Page 12: ...ether the front stop plates using four M12 x 1 75 x 90 Hex Head Bolts and Washers See notes on Final Assembly 4 11 4 7 Offside Runway Installation 1 Position the Offside Runway on top of the Cross Beams with the Utility Rail located inside Determine the desired location of the Offside Runway Align the holes in the Runway with the desired holes on the Cross Beams and bolt together the ramp brackets...

Page 13: ...12 ...

Page 14: ...to the Mounting Bracket using the M8 Hex Head Bolts and Nylock Nuts then fill the reservoir with 15 litres of 32 grade hydraulic oil See Fig 8 1 DANGER DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS WITH OUT FIRST ENSURING THAT ELECTRICAL POWER HAS BEEN DISCONNECTED AT THE SOURCE OR PANEL AND CANNOT BE RE ENERGIZED UNTIL ALL MAINTENANCE AND OR INSTALLATION PROCEDURES ARE COMPLETE...

Page 15: ...sh Button Switch Connect the URZQ Wire from the 2 0 Volt Breaker Box to the URZQ Wire 2nd terminal down on the Switch Connect one Motor Wire to the terPinDO PDrNeG C on the 6Zitch Connect one Power Wire from your 9oOt reDNer o to the center terminDO mDrNeG 1 2 on the 6witch Connect the other Power Wire from your 9oOt reDNer o to the other wire from the Motor Fixed Wiring To Motor From The Factory ...

Page 16: ...ghtened then you can install the rod ends to the lever bracket See Fig 9 1 Note Check all lock nuts are completely tight prior to operation 4 10 Anchoring the Columns Optional for the AL 10000T See notes in section 4 4 Foundation Dimensions 1 Using the BASE PLATE on each column as a guide drill each anchor hole completely through the concrete using a rotary hammer drill and 20mm concrete bit See F...

Page 17: ... that when the anchor bolts are tightened the columns will be plumb See Fig 10 3 5 After any necessary shims are installed tighten each anchor nut to 125 150 ft lbs IMPORTANT If a anchor bolts do not hold when torqued to required amount concrete must be replaced Saw cut and remove 600mm x 600mm square area under each column base then repour with reinforced 3000 PSI concrete to a depth of six inche...

Page 18: ...t approximately 100mm Then lower hoist until all locking latches are engaged in each column and the runways are in full down position on locks 4 Place a Level target on the right front corner of the runway 5 Beginning with A position sight the level to the target and mark the number or the graduation on the inch scale of the target that aligns to the cross hairs of the Level 6 Next move the target...

Page 19: ...fully lowered before changing or adding fluid 2 Raise and lower hoist six times The cylinder is self bleeding After bleeding system fluid level in power unit reservoir may be down Add more fluid if necessary to raise hoist to full height It is only necessary to add fluid to allow full height raise 3 To pressure test run hoist to full rise and run motor for approximately 3 seconds after hoist stops...

Page 20: ...hold UP button on the power unit until hoist reaches desired height Hoist stops once button is released 5 3 Locking After vehicle is raised to the desired height Press the lowering lever until the hoist rests on the nearest safety lock Do not allow cables to become slack ALWAYS INSURE SAFETY LOCKS ARE ENGAGED before entering work area During raising and lowering cycles Closely watch the vehicle an...

Page 21: ...e clearance for the locks to clear 4 Push and hold the lowering lever and the locking lever simultaniously until the hoist has descended completely When lowering the hoist PAY CAREFUL ATTENTION that all personnel and objects are kept clear ALWAYS keep a visual line of site on the hoist AT ALL TIMES ALWAYS make sure that all FOUR LOCKS are disengaged If one of the locks inadvertently locks on desce...

Page 22: ...ed in position Ensure rubber pads are in good condition on all load points OPERATIONAL SAFETY CHECKS Centre the vehicle on the hoist ensuring the weight is evenly distributed to the front and rear Identify the correct jacking points and place the lifting pads under the vehicle at the front and rear on the jacking points ensuring contact Only one person shall operate the hoist at a time The hoist m...

Page 23: ... the desired working height lower the hoist onto the safety locks by means of pushing the lowering leaver on the hydraulic power unit Note Check for correct engagement of each lock TO LOWER THE HOIST 1 Raise the hoist 50mm or until the locks are clear 2 Hold down the locking lever and push on the lowering valve at the same time 3 Check for any obstructions under the hoist when lowering and all per...

Page 24: ...hat all anchor bolts are torqued to 75 ft lbs 102Nm Clean and lubricate moving parts see diagram 4 for grease fitting locations EVERY YEAR Have a certified hoist technician inspect and certify all aspects of the hoist EVERY TWO YEARS Change and replace hydraulic oil in cylinders and console reservoir Lubrication Specifications where grease is required use a multi purpose lithium grease where lubri...

Page 25: ...ST STABILITY 1 Every six months check the nuts of all anchor bolts for correct installation torque T 2 Retighten them as required Installation Torque T AutoLift AL 10000T 80 Nm The hydraulic fluid must be replaced periodically depending on aging soiling and water absorption It is recommended to replace the pressure hoses as required but after six years at the latest The slide tracks inside the col...

Page 26: ...clean Dexron ATF 5 Lowering valve leaks 3 4 6 10 11 5 Tighten all fasteners Tighten fasteners to recommended torques 6 Motor runs backwards 7 14 11 6 Check for free movement of release If handle does not move freely replace bracket or 7 Pump damaged 10 11 7 Check motor is wired correctly Compare wiring of motor to electrical diagram on drawing 8 Pump won t prime 1 8 13 14 3 12 10 11 8 Oil seal dam...

Page 27: ...extension cords According to AS NZS The size of the conductors should be such that the voltage drop would not exceed 3 to the farthest outlet for power Do not run motor at 115 VAC damage to the motor will occur 4 Motor burned out 1 2 3 4 6 4 Replace with new part Replace with new part 5 Voltage to motor incorrect 2 1 8 5 Reset circuit breaker fuse Reset circuit breaker fuse 6 Return unit for repai...

Page 28: ...ump shaft 3 Cylinders leak internally 7 3 Bleed cylinder Refer to Installation Manual 4 Lowering valve leaks 4 5 1 7 6 4 Flush release valve Hold release handle down and start unit allowing it to run for 15 seconds 5 Leaking fittings 8 5 Replace with new valve Replace with new valve 6 Return unit for repair Return unit for repair 7 See Installation Manual Consult Hoist Manufacturer 8 Check complet...

Page 29: ...sult Hoist Manufacturer 6 Motor runs backwards 10 12 9 6 Check vehicle weight Compare weight of vehicle to weight limit of the hoist 7 Pump damaged 5 9 7 Flush release valve Hold release handle down and start unit allowing it to run for 15 seconds 8 Pump won t prime 1 2 3 4 5 11 9 8 Replace with new part Replace with new part 9 Relief valve leaks 8 5 9 9 Return unit for repair Return unit for repa...

Page 30: ...曹营 7 Explosion Diagrams and Parts List 7 1 Explosion Diagrams 29 ...

Page 31: ...气飞 30 ...

Page 32: ...31 ...

Page 33: ...4 3 32 ...

Page 34: ... hex 吨 n bolt 19 I 恫丝绳轮 I c able 也eel 圄号 18019 0181854 18021 18021 021819 01Y1817 021816 031102 031佣7 021821 f封建撒量备注 2 量序号名称 2 I 泪块 4 I 弹簧 6 I止1剧精剿民 s I 嗣锁固定轴 10 I 定位程 12 I 解锐轮轴 u I 隔套 16 I 定位卡辍 1s I 钢丝绳轮轴 20 I 复合轴承 NAME sliding lock 蚓 lockin11 plate l创出atina bush lllllocldna抽回1皿le 11 8 C er bu血 beam抽回1皿le Cαaposite b倒rinas 圄号 21820 021819 0181859 031佣2 01G1812 01Y18俑 021817 031佣6 1 20 021回2 ...

Page 35: ...10 34 ...

Page 36: ...rking height lower the hoist onto the safety locks by means of pushing the lowering leaver on the hydraulic power unit Note Check for correct engagement of each lock TO LOWER THE HOIST 1 Raise the hoist 50mm or until the locks are clear 2 Hold down the locking lever and push on the lowering valve at the same time 3 Check for any obstructions under the hoist when lowering and all personnel are clea...

Page 37: ... O T S E I L P P A Y T N A R R A W E L B A R E F S N A R T Y L N O O T E L B A C I L P P A S I Y T N A R R A W S I H T N I Y L N O D E T A C O L S T I N U A I L A R T S U A T C A T N O C E C N A V D A P I U Q O T U A R O F S E I R T N U O C E S E H T F O E D I S T U O D E T A C O L S T I N U R O F S N O I S I V O R P Y T N A R R A W C I F I C E P S STRUCTURAL COMPONENTS ALL STRUCTURAL AND MECHANIC...

Page 38: ...ety locks tested for correct operation Checked for good working order Supplied with the hoist and in good working order Checked for correct operation Hoist checked with load for correct operation and speed control tested Checked wire ropes for correct installation and tension Concrete floor is a suitable depth for installation Safety Devices Welds Hydraulic Equipment and Controls Pneumatic Equipme...

Page 39: ...onstrated the operation of the vehicle hoist to the owner or operator Lock off isolating switch installed Emergency stop button installed 3 Details of Electrical Contractor Trading Name Address 4 Signature I being the person responsible for completing the commissioning report have exercised reasonable skill and competency when completing the report and herby certify that the vehicle hoist has been...

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