Daihen OTC ARXIS pulse P403L Owner'S Manual Download

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July, 2023

Manual No. : P30433-1

DAIHEN Corporation

ARXIS pulse P403L

P503L

OWNER'S MANUAL

Summary of Contents for OTC ARXIS pulse P403L

Page 1: ...July 2023 Manual No P30433 1 DAIHEN Corporation ARXIS pulse P403L P503L OWNER S MANUAL...

Page 2: ...ary Service and Support See the back cover for contact numbers and mailing addresses When contacting your dealer for service you are required to provide the following information Name address telephon...

Page 3: ...ure that installation operation maintenance of the welding power source and welding machine is performed by qualified personnel with sufficient knowledge and skills If this manual is lost or damaged i...

Page 4: ...onnection of cable at output side 34 4 2 2 Connection of wire feeder 35 4 2 3 Connection of welding torch 36 4 2 4 Connection of analog remote control optional In using analog remote control 37 4 2 5...

Page 5: ...ons 142 7 4 2 Simplified data log function 144 7 4 3 Failure log function 145 7 4 4 Welding Result Control Function 146 7 4 5 Backup operation 146 7 4 6 Importing backup data 147 7 5 Initializing Weld...

Page 6: ...re as follows Make sure to fully understand the content before beginning operation The below symbols are categorized by the degree of possible hazard and damage The below symbols are categorized accor...

Page 7: ...no person is allowed unauthorized access near the welding power source or work areas Only authorized personnel or person with full understanding and experience of the welding power source must perfor...

Page 8: ...e minutes or more The capacitors may be still charged even after the input power is cut Make sure that there is no charged voltage before starting the work Wear dry insulating gloves for protection Do...

Page 9: ...hemical agent Doing so may cause crack breaking and degrade the strength If there is any abnormality in the plastic parts such as front panel rear panel and fan immediately stop the use and contact yo...

Page 10: ...as well as the surrounding operators use respiratory protective equipment Welding or cutting the coating steel plate or galvanized steel sheet will cause toxic gas or fume Do not perform welding opera...

Page 11: ...n gas pipe and closed containers such as tanks or drums Performing arc welding on flammable object such as fuel tank may cause explosion Furthermore welding on closed container such as tanks and pipes...

Page 12: ...NCIPAL SAFETY STANDARDS Keep the cylinder upright and securely chained to a stationary support or a rack Falling or tipping of cylinder may cause serious injury In opening the valve of gas cylinder ke...

Page 13: ...iety National Electrical Code NFPA Standard 70 from National Fire Protection Association Safe Handling of Compressed Gases in Cylinders CGA Pamphlet P 1 from Compressed Gas Association Code for Safety...

Page 14: ...0 A 39 0 A Rated output current 400 A 500 A 400 A 400 A 490 A Rated load voltage 34 V 26 V 36 V 39 V 34 V 26 V 39 6 V Maximum no load voltage 70 V 80 V Rated duty cycle 60 50 60 60 60 80 100 60 Number...

Page 15: ...0 1 2 1 6 Manual 2 Cu Si 0 8 1 0 1 2 0 8 1 0 1 2 Manual 2 Cu Al 0 8 1 0 1 2 0 8 1 0 1 2 Manual 2 DC LOW SPATTER 3 CO2 Fe 0 8 1 0 1 2 0 8 1 0 1 2 Manual Auto MAG 18 CO2 1 1 Fe 0 8 1 0 1 2 0 8 1 0 1 2...

Page 16: ...gas other than those with the following mixing ratios is used 1 1 MAG gas Argon Ar 82 Carbon dioxide CO2 18 1 2 MAG gas Argon Ar 90 Carbon dioxide CO2 10 1 3 MAG gas stainless steel Argon Ar 98 Oxygen...

Page 17: ...URATION CHAPTER 2 15 Chapter 2 Product Specification and Configuration 2 1 3 External dimensions This section explains the external dimensions of the welding power source Water cooled type Air cooled...

Page 18: ...degradation or burnout of the welding power source The rated duty cycle of the welding power source is the following Rated duty cycle of 60 means the power source must be rested for 4 minutes after 6...

Page 19: ...current A Duty cycle DC DC TIG 100 50 0 100 200 350 300 400 Usable range Welding current A Duty cycle DC PULSE Welding current A Duty cycle MMA 100 60 50 0 Usable range 100 200 300 350 400 100 60 50 0...

Page 20: ...Accessory supplied 1 Supplied unit 2 Optional accessories Remarks 1 Voltage detection cable 2 Gas regulator To be prepared by the customer 2 2 3 Accessory not supplied 3 Wire feeder 4 Welding torch 5...

Page 21: ...ble for touch panel 4 m 2 8 Power cable for base metal side 2 m 2 9 Shield gas To be prepared by the customer 2 2 3 Accessory not supplied 10 Digital remote control optional E 2454 2 2 4 Optional acce...

Page 22: ...ccessories Remarks 1 Welding electrode holder To be prepared by the customer 2 2 3 Accessory not supplied 2 Power cable for welding electrode holder 38 mm2 or more 3 Power cable for base metal side 2...

Page 23: ...voltage detection cable Name Remarks CO2 gas Carbon dioxide CO2 100 MAG gas Argon Ar 82 Carbon dioxide CO2 18 Argon Ar 90 Carbon dioxide CO2 10 MAG gas stainless Argon Ar 97 5 Carbon oxygen CO2 2 5 Ar...

Page 24: ...e BKGG 0605 BKGG 0610 BKGG 0615 BKGG 0620 2 Power cable torch side BKPDT 6007 1 BKPDT 8007 2 BKPDT 6012 1 BKPDT 8012 2 BKPDT 8017 1 BKPT 8017 2 BKPDT 8022 1 BKPT 8022 2 3 Control cable for wire feeder...

Page 25: ...The color of the status LED indicator shows the current status of the welding power source Indicator color Welding power source status Flashes green Deep sleeping Lights up green Waiting Lights up ye...

Page 26: ...touch panel keys and a knob allowing settings related to the welding control in the touch panel TIPS For details of the operation panel refer to 6 2 Function on Operation Panel Input terminal Primary...

Page 27: ...lecting a menu in the touch panel the selected item appears at the top of the display The following is an example display TIPS When the selected menu is too deep to be displayed at the top of the scre...

Page 28: ...erial such as steel plate or on steel structure install a leakage breaker Otherwise electric shock due to leakage of electricity may occur Be sure to install a switch with fuse or a circuit breaker to...

Page 29: ...y cause product damage on the welding power source 3 1 2 Ventilation equipment partial exhaust facility This section explains the ventilation equipment and partial exhaust facility in welding work are...

Page 30: ...power source Installation distance of 30 cm or more between the welding power source and the wall or other welding power source Ensure not to block the ventilation hole Location with no wind on the a...

Page 31: ...s of the welding power source It may cause electric shock Shut off the input power with the disconnect switch all turned off even the distance of transportation is short If work is performed while the...

Page 32: ...dents be sure to observe the following For operation of a crane or hoisting make sure that a qualified personnel operate them with attention to the surrounding area for safety Use the lifting tool suc...

Page 33: ...hen using a tool such as carriers secure the welding power source and carrier with a rope before transporting When lifting the welding power source make sure to hold the bottom of the welding power so...

Page 34: ...he welding power source Have a qualified electrical engineer ground the case of the welding power source and base metal or jig electrically connected in accordance with local regulation Make sure to c...

Page 35: ...ide Connection of wire feeder 4 2 2 Connection of wire feeder Connection of welding torch 4 2 3 Connection of welding torch Connection of analog remote control 4 2 4 Connection of analog remote contro...

Page 36: ...connectors as same as above Connection for cable at output side is complete Procedure is followed by 4 2 2 Connection of wire feeder Use a grounding cable for the case of welding power source and perf...

Page 37: ...socket of wire feeder and insert the control cable to the socket for the wire feeder Fit the concave part of the connector and convex part of the socket for secure connection and tighten the knurled s...

Page 38: ...clockwise direction 2 When using the water cooled welding torch connect the water feeding hose and condensing hose of the welding torch to the wire feeder Fully insert the hose end to the connection p...

Page 39: ...g remote control and insert the control cable Fit the concave part of the connector and convex part of the socket for secure connection and tighten the knurled screws in the clockwise direction Connec...

Page 40: ...e metal 3 Connect the voltage detection cable for base metal side to the voltage detection terminal of the wire feeder TIPS When using the welding power source by lifting with hoisting equipment conne...

Page 41: ...detection cable as much as possible for wiring Appropriate connection example of the voltage detection cable on the base metal side Example of improper connection of the voltage detection cable on the...

Page 42: ...e 3 Attach the sleeve to the conductor of the cable 4 Insert the sleeve into the connector terminal and fix the sleeve using a screw Tighten the screw at 12 Nm using a hexagonal wrench 5 Fit the grip...

Page 43: ...the water cooled welding torch continue to perform the step described in 4 2 8 Connection of water hose In using the water welding torch Be sure to observe the following points to prevent from suffoc...

Page 44: ...welding power source 4 3 Grounding and Connection of Input Power Supply 2 Connect the feeding hose to the welding power source and wire feeder 3 Connect the condensing hose to the welding power sourc...

Page 45: ...ruction site or location with highly conducting material such as steel plate or on steel structure install a leakage breaker Otherwise electric shock due to leakage of electricity may occur Be sure to...

Page 46: ...source is connected to the breaker s ground terminal No tools or equipment are left placed on the surface of the welding power source Do not place any material on the surface of the welding power sour...

Page 47: ...ction manual of Interface 3 Wire feeder Wiring for wire feeder needs to be changed 4 Welding torch K2331 type curved torch 5 Uni cord power cable K5369 1 1 m K5370 1 2 m 6 Control cable for wire feede...

Page 48: ...e welding power source side is ready to start welding the contact between the terminals closes When an error is detected the contact opens 3 4 STOP Operation stop input Disconnecting the terminals sto...

Page 49: ...eep the maximum rated power of the contact Maximum rated power of relay contact WCR 125 VAC 0 5 A 30 VDC 1 A at resistance load as a rough indication use at 80 of the ratings To prevent electric shock...

Page 50: ...cable 5 Check the wiring and fix the cable with cable ties so that no gap may be created between the cable and the blind bush 6 Place the cover for external connection back to the welding power sourc...

Page 51: ...When using the voltage detection cable set the internal function F38 to 1 6 7 1 Setting procedure Details on the internal function F38 6 7 2 27 F38 Arc voltage detection switching 4 6 1 Wiring to wel...

Page 52: ...power feeding brush from the jig base and connect the voltage detection cable base metal side to the jig base TIPS Before wiring the voltage detection cable check that conduction between the jig base...

Page 53: ...ilation equipment does not give sufficient performance ensure to use respiratory protective equipment For preventive measure from falling due to anoxia apply lifelines such as a safety belt For the we...

Page 54: ...the work area from arc ray Wear an ear protector when noise level is high Ignoring the above may cause hearing disorder CAUTION When the welding is performed outside with wind or when wind is caused...

Page 55: ...wire diameter If the particle size is smaller than the above set the anti stick voltage to a higher value whereas if the particle size is larger than the above set the anti stick voltage to a lower va...

Page 56: ...scharged The gas check status continues for approximately 2 minutes and automatically stops To stop the gas check select the Gas check again Handle the gas cylinder according to the related laws or re...

Page 57: ...gas check stops and the screen returns to the Operation screen 5 4 Wire Inching This section explains the inching operation feeding operation of the wire 1 Straighten the torch cable Bent cable may c...

Page 58: ...ing wire feeding stops For excessive wire cut the wire using a plier During the inching the status LED of the welding power source lights up yellow Adjust the feed speed by selecting the feed speed it...

Page 59: ...us operation on the operation panel To prevent accidental change of the welding JOB the erroneous operation prevention function is equipped for the operations other than KEY LOCK DEACTIVATION key In u...

Page 60: ...n 5 6 1 Operation of welding start CO2 MAG welding 1 Check that the welding JOB are correctly set and operate the torch switch to start the welding 6 6 4 Crater setting During the welding the welding...

Page 61: ...anged by the internal function F8 When the welding time is short such as in the tack welding accurate value may not be displayed The displayed average value is processed by the software The wire consu...

Page 62: ...on during welding This section explains the operation requiring adjustment of welding current voltage during the welding The welding current voltage can be adjusted during each sequence such as weldin...

Page 63: ...er adjust the welding voltage by turning the welding voltage control knob of the remote controller There is no voltage adjustment for DC TIG and MMA welding TIPS When no operation is performed for app...

Page 64: ...gas remained in the gas piping is discharged 4 After the shield gas is discharged select Gas check The gas supply turns OFF and the gas check stops 5 Set the flow adjustment knob to SHUT to adjust the...

Page 65: ...IVIDUAL 1 ARXIS WB P403L 10 0 to 45 0 V 23 5 V 21 5 V initial crater ARXIS WB P503L 10 0 to 50 0 V Voltage SYNERGY 1 100 to 100 3 0 to 3 0 MS MIG 0 Post flow time 0 to 10 sec 0 4 sec Set the gas disch...

Page 66: ...crater condition F8 Welding result display time 0 to 60 20 s Sets the display time for the current voltage after completion of welding F9 Analog remote control scale 200 350 1 350 A Configures the se...

Page 67: ...F35 Saving the correction value of low spatter function OFF ON OFF Sets whether to save the automatic correction value of the low spatter function at completion of welding OFF Not to save ON To save u...

Page 68: ...on 8 Welding voltage Feeding command Sequence information F53 Sampling speed of data log function 1 2 3 2 Sets sampling interval of the data log function 1 10 ms 2 100 ms 3 1 s F54 Tack start process...

Page 69: ...ns are provided F75 Wire inching initial speed 0 0 4 to 2 0 0 4 m min Sets the inching speed for the first second F76 Wire feeder select OFF ON ON Allows to select the wire feeder to use OFF CM 7403 O...

Page 70: ...88 Voltage display adjustment GAIN 20 to 20 0 These functions are for adjusting voltage value displayed on the touch panel F89 Voltage display adjustment OFFSET 2 0 to 2 0 0 0 V F90 Deep sleep mode sw...

Page 71: ...ated by the blue cursor Screen operation knob Use the screen operation knob to set a value or select an item Turn the screen operation knob to move the blue cursor and change the item to be selected W...

Page 72: ...conds the blue cursor disappears Action Description Turn The blue cursor moves between the items in the touch panel according to the operation of the knob Press Performs the process of the selected it...

Page 73: ...re you can change the weld joint and the material thickness 6 6 10 Welding guide 2 Arc characteristic The arc characteristics currently set are displayed Upon selecting an item the screen changes to t...

Page 74: ...where you can select the welding conditions to be displayed in the HOME screen 6 5 3 Read out of welding JOB 9 Welding mode The welding mode currently set is displayed Selecting an item will take you...

Page 75: ...6 Importing backup data 6 Key lock Turns ON and OFF the key lock 5 5 2 Preventing erroneous operation on operation panel 7 System settings Allows checking and setting of Display Brightness System inf...

Page 76: ...feed speed so that the constant welding current is always kept even with the wire feeding length changes Available only for steel or stainless steel type wire in the WIRE MATERIALS menu Welding curren...

Page 77: ...terial suitable for the welding condition 10 3 Materials for Setting Welding JOB Setting wire material wire diameter shield gas and Manual Auto 6 6 1 Welding mode setting Setting crater treatment 6 6...

Page 78: ...d with a gray mask 3 Current position mark Displays the position of the current page 4 Administer No Displays the current administer No When selected the change administer No screen appears allowing t...

Page 79: ...lding conditions set in the touch panel in the memory 1 Menu JOB memory JOB Save 2 Scroll through the list and select the number to register the welding conditions to Upon selecting an unregistered nu...

Page 80: ...B DETAILS Upon selecting a welding condition registered as a favorite condition This is favorite JOB warning window appears Select OK The password input screen appears To cancel the operation Select C...

Page 81: ...3 digit password and select OK The welding conditions are registered with the selected JOB No and the Save complete screen appears If the entered password is not valid Password NG screen appears and...

Page 82: ...the HOME screen are overwritten by those loaded To cancel the operation Select CANCEL to return to the previous screen To view the details Select JOB DETAILS to view the welding condition details scr...

Page 83: ...Select OK and enter the 3 digit password in the password entry window 3 Select OK The PARAMETER screen appears If the entered password is not valid Password NG appears and the screen returns to the pr...

Page 84: ...istered to the memory NOTE The deleted data cannot be restored Before deleting the stored welding condition carefully check the welding JOB No to delete 1 Menu JOB memory JOB Setting Delete JOB 2 Scro...

Page 85: ...es using Administer settings 7 1 Administer settings of welding condition The welding condition cannot be deleted until you remove it from the favorites 3 Select OK The confirmation screen appears aga...

Page 86: ...1 0 1 2 1 6 Manual 2 Cu Si 0 8 1 0 1 2 0 8 1 0 1 2 Manual 2 Cu Al 0 8 1 0 1 2 0 8 1 0 1 2 Manual 2 DC LOW SPATTER 3 CO2 Fe 0 8 1 0 1 2 0 8 1 0 1 2 Manual Auto MAG 18 CO2 1 1 Fe 0 8 1 0 1 2 0 8 1 0 1 2...

Page 87: ...10 1 3 MAG gas stainless steel Argon Ar 98 Oxygen O2 2 1 4 MAG gas Argon Ar 97 5 Carbon oxygen CO2 2 5 1 5 MIG gas Aluminum Aluminum bronze Silicon bronze Argon Ar 100 2 For Manual mode the Manual mod...

Page 88: ...e in the PROCESS screen 1 Select the PROCESS tab from the tabs 2 Set the welding process wire material wire diameter gas and welding control Select each item and change the setting in the respective s...

Page 89: ...6 6 3 2 Basic configuration of PARAMETER screen Process Description PRE FLOW It is the sequence to discharge gas before the welding starts START CONDITION It is the sequence to process the welding st...

Page 90: ...ment of the JOB 6 JOB No Displays the No of the JOB being set When selected Load JOB or Save JOB selection screen appears and allows to load a different JOB or save the current JOB 6 5 2 Memory Functi...

Page 91: ...ER screen 5 Set the welding voltage Select the welding voltage for the process to set Set the welding voltage using the dial or the and keys At Synergic ON mode fine adjustment is carried out based on...

Page 92: ...Welding voltage adjustment The mode set by the Synergic ON OFF menu is applied all of the conditions START CONDITION MAIN CONDITION CRATER FILL CONDITION 7 Perform the following operation when necessa...

Page 93: ...2 32 F45 F46 F47 Special 2T effective initial standard time setting crater standard time setting Mode Start condition Description 2T In the welding process only available process is the main welding...

Page 94: ...by the 2T 4T menu In synchronous to the ON OFF operation of the torch switch the welding starts stops Torch switch Gas flow Output voltage Wire feeding speed Welding current Main welding Anti stick ti...

Page 95: ...rch switch should remain depressed and held during the CRATER phrases When selecting 4T Crater DC Regardless of the setting by the WELDING PROCESS menu the machine automatically turns to the welding w...

Page 96: ...nd held during the START and CRATER phrases When selecting 4T Crater DC Regardless of the setting by the WELDING PROCESS menu the machine automatically turns to the welding with no pulse when the crat...

Page 97: ...The arc spot time is displayed and adjustable in the ARC SPOT section of the Crater Treatment menu Turning OFF the torch switch before reaching the arc spot time starts the anti stick treatment from...

Page 98: ...h cable is extended adjust to a higher voltage setting beforehand in consideration of voltage decrease The voltage displayed during the setting or welding is the voltage of output terminal base metal...

Page 99: ...condition 1 HOME Arc characteristic 2 Set the arc characteristic 3 Select OK The arc characteristic set values are registered and the screen returns to the previous one TIPS It is likely that good wel...

Page 100: ...rol functions only during the production weld while it does not during the initial and crater processes Also the function cannot be used in arc spot 6 6 9 Adjustment of wave frequency This section exp...

Page 101: ...n Manual mode a good weld can be obtained by setting the wave frequency at 5 Hz or more When welding steel or stainless steel materials in wave pulse welding it takes time for the molten metals to coa...

Page 102: ...late thickness the welding current will be set automatically according to each parameter 1 HOME Material Thickness 2 Set the weld joint Select T joint or Lap 3 Set the material thickness Adjust the se...

Page 103: ...The Welding guide function cannot be used when an analog remote control optional accessory is connected 6 6 11 Water cooling This section explains how to set the Water cooling settings By setting Wate...

Page 104: ...at the point when the setting value is changed To change the set values of internal functions ensure that there is no mistake in the function No as well as in the function setting Basic configuration...

Page 105: ...elding Condition 1 Menu Functions 2 Scroll through the list and select the function to set 3 Set function settings in the change settings area When the setting is ON or OFF select either one When the...

Page 106: ...G CONDITION CHAPTER 6 104 When the setting is a fixed value select the item to set When the setting is a number select the appropriate number to set 4 After completing the settings select the BACK key...

Page 107: ...tions to be allocated to the switching knob of the analog remote control The selectable functions are 1 through 6 as shown in the below table No function will be allocated if set at 0 6 7 2 3 F4 Auto...

Page 108: ...receptacle as shown in the below figure Relationship between input and output is as the charts provided in F5 Maximum external command voltage 6 7 2 4 F5 Maximum external command voltage Ensure that...

Page 109: ...onger Setting range of upslope time 0 0 to 10 0 sec 6 7 2 6 F7 Downslope time When the difference between the welding current and crater current is large the wire may plunge into weld pool at the chan...

Page 110: ...he range of 20 to 150 of the motor rated current The factory default setting is 70 of 2 8 A continuous If the current flows to the motor exceed the set value the alarm display of E 820 is displayed ou...

Page 111: ...t this time can be set Setting range of water cooled pump operation time 20 to 60 min ON Water cooled pump is always ON 6 7 2 12 F13 Turbo start The welding power source has the turbo start function u...

Page 112: ...sting it to the negative direction shortens the time and adjusting it to the positive extends the time Adjust the anti stick process voltage in the range of 9 9 V through the internal function F18 Bas...

Page 113: ...nged by the GAS menu the welding current is automatically set based on the set wire feed speed Set the feed speed in the unit of 0 1 m min by the HOME screen Switching to the welding current display c...

Page 114: ...e function of IN EXT4 8 to 9 on the external connection terminal block TM3 For the details of external connection terminal block 4 5 2 Connection of automatic machine The functions allocable to F29 to...

Page 115: ...In reading out the welding condition of the JOB No 3 Setting F30 to 5 and turning the signal of external input terminal IN EXT2 to ON enable to read out the JOB No 3 For F29 F31 and F32 other function...

Page 116: ...sitivity of Squeeze using the internal functions F36 F37 Spatter adjustment when the inhabitation ratio is 70 or less 6 7 2 26 F36 F37 Spatter adjustment P1P P2P TIPS In short arc welding where short...

Page 117: ...ection value of low spatter function Sets whether to return the sensitivity corrected by F34 Automatic correction of Squeeze detection sensitivity to the initial value when welding completes or mainta...

Page 118: ...tage direct detection terminal on the base metal side of the welding power source and voltage detection terminal of the wire feeder Extending the power cable without the cable at the base metal side c...

Page 119: ...multiple welding power sources are connected with a PC monitoring system set ID for CAN 6 7 2 31 F44 Reading welding JOB with remote control Sets whether to read the welding condition registered to th...

Page 120: ...7 set the crater treatment time in the range of 0 0 to 10 0 seconds Set the value in the range of 0 0 to 10 0 seconds TIPS When the internal function F45 is set to ON automatically the setting of spec...

Page 121: ...ouble clicking Single clicking or double clicking operation should be within 0 3 seconds At the time of transition to crater press the torch switch for at least 0 3 seconds Welding process at crater t...

Page 122: ...urn to the main welding as many times as needed even after transit to the crater treatment by single clicking of the torch switch When this function is enabled special crater repeat is displayed in th...

Page 123: ...it with the normal feeding speed The wire feeding speed at this time is not exceeding 5 m min OFF disables the function 6 7 2 40 F55 Arc outage detection time The detection time to output the arc out...

Page 124: ...nal Set the value in the range of 0 10 to 0 50 seconds OFF the default WCR output OFF delay time is set The default values of OFF are as follows During self holding 0 3 seconds Except during self hold...

Page 125: ...mprovement adjust the pulse peak current following the same steps as pulse peak time adjustment TIPS Maximum pulse peak current which can be output varies depending on the type capability of welding p...

Page 126: ...the adjustment value finely adjusted pulse base current at LOW side can be obtained Set the adjustment value in the range of 60 to 60 A Fine adjustment of unit pulse condition 6 7 2 45 F60 Pulse peak...

Page 127: ...ccessory If it is difficult to perform fine current adjustment with the knob of the analog remote control when welding in the low current region fine current adjustment will be easier if this function...

Page 128: ...e data of welding result control function 7 4 4 Welding Result Control Function Setting range of identification number 1 to 999 6 7 2 62 F78 Prevention of unintended torch switch operation Sets whethe...

Page 129: ...come unstable e g arc becomes unstable wire plunges into base metal Adjustment of this parameter may stabilize the welding Setting range of the value 0 to 30 Increase the adjustment value if the lengt...

Page 130: ...automatic adjustment is set by carrying out the welding after setting at 1 or by manually changing the setting of internal function F85 Adjustment amount of pulse automatic adjustment TIPS When set a...

Page 131: ...ined by software processing of the average value of outputs therefore it may not be consistent with the value indicated on a needle meter etc When this happens using this function enables to finely ad...

Page 132: ...fine adjustment is available for the set welding voltage Align the welding voltage adjustment knob to the center mark and adjust the voltage with the position as the standard Synergic OFF adjustment...

Page 133: ...3 0 No function 1 Crater setting 6 6 4 Crater setting 2T 4T Crater DC Pulse 4T Crater DC 2 Gas check 5 3 Power ON and Gas Supply OFF OFF ON 3 Constant penetration 6 6 8 Penetration control adjustment...

Page 134: ...section explains how to set welding conditions registered in the memory as favorite or activate 1 Menu JOB memory JOB setting Administer settings 2 Enter the password If the entered password is not va...

Page 135: ...eft 6 Select BACK Registration completes and the screen returns to the previous one 7 2 Protection of Welding JOB This section explains the protection function password function of welding JOB When th...

Page 136: ...a specified number and write it down on a piece of paper and then set the number as the password having the paper at hand 1 Turn ON the power switch 2 Menu System Setting Administrator Setting 3 Selec...

Page 137: ...Explanation Number of welds 0 Cumulative number of welding points number of welds 0 0 to 999 Target value of welding points number of welds Operation at the time when the target value of welding poin...

Page 138: ...welding result control function 1 Menu Weld monitor 2 Select the administer item to set Select the icon at the top right of each item The settings screen appears 3 Change the setting value Number of w...

Page 139: ...ion to be taken when the target value is reached Maximum fluctuation Set the positive and negative current and voltage tolerance values The value range is 0 to 100 Set the error judgment time value Th...

Page 140: ...rding to the setting range Cumulative wire consumption used in welding Wire consumption kg used in welding is measured and counted The setting range of count value is between 0 and 999 kg The count va...

Page 141: ...n the target total welding time is achieved Select the operation from mark for the time when the target specified for welding time is achieved The set values and operations when the target is achieved...

Page 142: ...l time and accumulated as total operation time The setting range of count value is between 0 hr 0 min to 16 hr 39 min 7 3 2 6 Alarm indication when target is achieved When any of the number of welding...

Page 143: ...dication at the time of ERROR detection If the average current or average voltage becomes out of the specified range the notification will appear on the touch panel The display returns to the normal s...

Page 144: ...display waveforms and edit welding JOB You can download it from our home page URL https www daihen co jp en products welder software 7 4 1 Setting of welding JOB internal functions The following cont...

Page 145: ...justment P1P 1 cre_uni_vset Crater voltage synergic 1 KubireP2P Spatter adjustment P2P 1 aff_tim Post flow time 0 1 s PerIset Current value change setting 0 1 OFF ON arc_char Arc characteristics 1 Pre...

Page 146: ...e specified in the internal function F52 F53 data log function 6 7 Setting Internal Functions Simplified data log will be created below the DAIHEN_OTC_WELBEE DAT DAT00001 folder A csv file will be cre...

Page 147: ...ng only and not recorded when there is no output The simplified data log cannot be backed up It will be deleted when the power switch is turned off The simplified data log can be exported even if an e...

Page 148: ...e identification numbers 7 4 5 Backup operation This section explains how to back up the data such as welding JOB The data can be backed up in a USB flash drive TIPS The USB flash drive to be used sho...

Page 149: ...The data stored in the welding power source will be overwritten by the backup data Make sure of it before overwriting 1 Turn ON the power switch 2 Insert the USB memory into the USB connector on the...

Page 150: ...n the wire feeder or on the welding power source NOTE F39 to 42 will not be initialized When the touch panel is installed on the wire feeder 1 Turn OFF the power switch 2 Turn OFF the breaker 3 Remove...

Page 151: ...e cover on the upper front panel of the welding power source The status returns to normal when the power switch is turned on When the touch panel is installed on the welding power source 1 Turn OFF th...

Page 152: ...are version installed in the welding power source The software version is managed as below The software version can be checked in the following procedure using the touch panel 1 MENU System settings S...

Page 153: ...e wire feeder 1 Connect a following resistance load to the output terminal ARXIS WB P403L 0 1 12 6 kW or more If no resistance load is applied short circuit between the output terminals by using a cab...

Page 154: ...lue of F39 is 1 it is equivalent to the output current of 1 A To increases the output current increase the numerical value to side If the output current needs to be adjusted finely change the value of...

Page 155: ...previous section 7 7 1 1 When the touch panel is installed on the wire feeder 5 When the calibration has been completed turn OFF the power switch of the welding power source and then turn ON the powe...

Page 156: ...on the touch panel 12 Correct the difference by using the values of internal functions F41 and F42 so that the difference is within the range of 0 1 V When the value of F41 is 0 1 it is equivalent to...

Page 157: ...e feeder 2 Press and hold the HOME key and the MENU key simultaneously and turn ON the power switch The Special start up screen appears 3 Select 16 Calibration mode 4 Conduct steps 10 through 13 descr...

Page 158: ...the brightness of the screen select Display Brightness and adjust the set value As the number increases the brightness increases The selected value is marked with a check mark After completing the se...

Page 159: ...d Wire feed rate appear in the right side of the touch panel Choose the item to show from the three items When an item on the right is selected Arc dynamic Welding voltage and Arc length appear in the...

Page 160: ...ngs The language of the touch panel can be changed 1 Menu Languages 2 Scroll through the list and select the language to set The selected language is marked with a check mark 3 Press the BACK key to r...

Page 161: ...e minutes or more The capacitors may be still charged even after the input power is cut Make sure that there is no charged voltage before starting the work During maintenance and inspection take an ap...

Page 162: ...arts soak a soft cloth in water alcohol or neutral detergent wring it well and wipe off the dirt Do not use organic detergent or chemical agent Doing so may cause crack breaking and degrade the streng...

Page 163: ...of the bearing Periodical inspection item Inspection work Grounding wire Refer to the description for the same item in 8 2 Daily Inspection Each cable Primary power cable for facility side cables for...

Page 164: ...of the high voltage electrolysis capacitor or other parts It is recommended to replace the printed circuit board PCB7 every five years For replacement of the printed circuit board PCB7 contact your de...

Page 165: ...it between the anode and the cathode For DR4 short circuit between the anode and the cathode Short circuit between TR1 C1 and E1C2 TR1 E1C2 and E2 TR3 C2 and E2 TR5 C and E TR6 C and E Apply NF After...

Page 166: ...stop output depending on the type of error code The meanings of 1 and 2 in the table below are as follows Check the error code displayed and take an appropriate action according to the table below If...

Page 167: ...input voltage for primary side exceeded the allowable range 1 Check that the input voltage for primary side is between 340 and 460 V The error code will disappear when the power switch is turned off E...

Page 168: ...NG detection level 1 E 951 There is a duplicate ID on a single bus 1 Turn off the power switches of all other CAN connected welding power sources then turn on the power switches and check the setting...

Page 169: ...prevention function Release the KEY LOCK to disable the erroneous operation prevention function the operation panel 5 5 2 Preventing erroneous operation on operation panel 11 Arc is unstable The setti...

Page 170: ...odule DFE250X600NA 5 DR2 5 8 11 630076 DSEI 2X101 06A 8 DR6 630077 Diode module DSEI 2X101 12A 1 DR7 630502 Diode S2L60 5000 1 DR10 14 679020 Diode 1N4007 2 DR14 15 2 DR12 13 630077 Diode module DSEI...

Page 171: ...0 33 W 1 1 R25 27 630033 Cement resistor MHR20A513J1 3 R30 32 3 R25 27 678924 Carbon resistor 2 7KE 0 33 W 3 C5 6 630062 Film capacitor FHC 180 2000VDC682 2 C5 6 9 10 4 C7 630193 Film capacitor 0 47u...

Page 172: ...0032 Cap W W02814 2 2 13 631705 Cap WADMLPC2 1 1 14 630079 Rubber foot C 30 RK 3220 4 4 15 631848 Cable gland ST SYN PG21 11 1 1 16 631849 Cable gland nut ST PG21 1 1 17 631850 Cable gland gasket PG21...

Page 173: ...itch SRF 113 Z 1 K5804S01 Remote control box lid K5804S01 1 For 200 A K5804S02 Remote control box lid K5804S02 1 For 350 A 500 A Code Code DV Product Name Specifications Q ty Remarks ARXIS WB P403L AR...

Page 174: ...REFERENCE DRAWING REFERENCE MATERIALS CHAPTER 10 172 10 2 1 Schematic diagram ARXIS WB P403L...

Page 175: ...REFERENCE DRAWING REFERENCE MATERIALS CHAPTER 10 173 Chapter 10 Reference Materials...

Page 176: ...REFERENCE DRAWING REFERENCE MATERIALS CHAPTER 10 174 ARXIS WB P503L...

Page 177: ...REFERENCE DRAWING REFERENCE MATERIALS CHAPTER 10 175 Chapter 10 Reference Materials...

Page 178: ...12 CON5 PCB3 13 CON7 10 11 24 23 25 Top Right PCB9 PCB5 PCB6 PCB8 PCB7 TR1 to 4 R18 Back to PCB7 T2 FM4 CR1 DR1 CT1 PCB12 Upper DCV1 Middle DCV2 Lower PCB3 PCB4 CR2 Air cooled type 9 8 Front 8 SW1 FM...

Page 179: ...2 CON5 PCB3 13 CON7 10 11 24 23 25 Top Right PCB9 PCB5 PCB6 CT2 PCB8 PCB7 TR1 to 4 R18 Back to PCB7 T3 FM4 CR1 DR1 CT1 PCB12 Upper DCV1 Middle DCV2 Lower PCB3 PCB4 CR2 Air cooled type 9 8 Front 8 SW1...

Page 180: ...gth becomes short Spatter is generated The welding voltage is too high The arc length becomes long The bead width becomes wide Penetration and bead become small The welding voltage is too low The wire...

Page 181: ...15 to 20 2 5 to 3 0 1 0 3 1 to 3 7 1 2 4 5 to 5 3 2 3 3 0 to 3 5 0 9 120 to 140 19 to 21 50 to 60 15 to 20 2 5 to 3 0 1 0 3 1 to 3 7 1 2 4 5 to 5 3 3 2 3 0 to 4 0 0 9 130 to 170 20 to 22 45 to 55 15...

Page 182: ...36 to 39 45 to 50 20 to 25 Back 7 1 to 7 9 16 0 to 0 5 4 to 6 1 2 300 to 350 32 to 35 25 to 30 20 to 25 Front 2 2 2 to 2 7 300 to 350 32 to 35 30 to 35 20 to 25 Back 2 7 to 3 1 1 6 380 to 420 36 to 3...

Page 183: ...9 2 0 1 0 100 to 130 18 to 20 45 to 55 A or B 15 to 20 2 8 to 3 4 1 2 4 0 to 4 9 2 3 1 0 120 to 140 19 to 21 45 to 50 B 15 to 20 2 8 to 3 1 1 2 4 0 to 4 5 3 2 1 0 130 to 160 19 to 22 45 to 50 B 15 to...

Page 184: ...o 110 16 to 17 40 to 60 10 to 15 1 6 to 2 3 0 9 2 0 to 3 0 1 0 2 5 to 3 7 2 3 0 9 0 to 1 0 110 to 120 17 to 18 30 to 40 10 to 15 1 5 to 2 0 1 0 1 9 to 2 5 1 2 2 7 to 3 6 3 2 0 9 1 0 to 1 5 120 to 140...

Page 185: ...weld Current A Voltage V Manual Auto cm min Gas flow rate L min Remarks 12 1 2 100 to 110 20 to 21 30 15 to 20 Weaving Leg length 10 mm Plate thickness t mm Wire diameter mm Bevel shape Number of lay...

Page 186: ...to 25 15 to 20 25 2 2 2 200 25 to 26 25 2 2 3 200 26 to 27 25 2 2 19 0 1 2 1 180 24 to 25 15 to 20 25 2 2 2 300 29 to 30 25 2 2 3 300 29 to 30 25 2 2 Root path oscillation width 2 mm Number of oscill...

Page 187: ...24 to 25 25 to 30 15 to 20 2 2 to 2 7 No oscillation Plate thickness t mm Wire diameter mm Current A Voltage V Manual Auto cm min Wire extension mm Gas flow rate L min Wire consumption g min 1 5 1 2...

Page 188: ...consumption g min 3 0 1 2 120 to 140 20 to 22 60 to 80 15 20 1 8 to 2 4 4 0 1 2 150 to 170 22 to 24 60 to 80 15 to 18 20 1 8 to 2 4 6 0 1 6 180 to 210 23 to 25 40 to 60 17 to 20 20 to 25 2 2 to 3 2 P...

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Daihen OTC ARXIS pulse P403L, Owner'S Manual

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