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8. PACKING AND STORING

For  inland  freight,  the  actuators  are  unpacked.  However,  they  should  be  transported  by  covered  conveyances  or  

in transport containers.

For delivery abroad, the actuators should be packed, the type and design of package being adapted to the transport 

conditions and the distance of the place of destination.

Upon receipt of the actuator from the factory, it is essential to check that no damage was caused during transport and 

to compare the data on the actuator rating plates with those contained in the order and accompanying documentation. Any 
discrepancy, defect or damage should be immediately reported to the supplier.

When the unpacked actuator is not immediately installed it should be stored at a dust-free location with a temperature 

within the range of -25 °C to +50 °C and relative humidity up to 80% where there are neither aggressive gases nor vapours 
and which is secured against the harmful effects of climatic conditions.

If the actuator is to be stored for a longer period than 3 years then, prior to commissioning, oil refilling should be made. 

Any manipulation of the equipment at a temperature below -25 °C is forbidden. Storing the actuator out of doors or at a 
location that is not protected against the effects of rain, snow or ice accretion should be avoided. Before putting the actua-
tor into operation, excessive slush should be removed. When unpacked actuators are to be stored longer than 3 months it 
is advisable to place a bag with silica gel or another suitable dessicant in the terminal box.

9. CHECKING OF THE INSTRUMENT FUNCTION AND ITS LOCATION

Prior  to  installation,  be  sure  that  the  actuator  was  not  damaged  during  storing.  A  functional  check  of  the  electric-

motor  can  be  made  so  that  it  is  connected  to  the  AC  mains  via  a  circuit  breaker  and  started  for  short-time  operation.  
In this case, it is sufficient to check that the electric motor starts and turns the output shaft.

The actuator should be installed so that easy access to the handwheel, the terminal box and the control box is pro-

vided. It is also imperative to check that the installation complies with the Clause „Operating Conditions“. If another method 
of installation is required due to local conditions, please consult the manufacturer.

10. ATTACHMENT TO A VALVE

Place  the  actuator  on  the  valve  so  that  its  output  pull-rod  can  be  connected  to  the  output  pull-rod  of  the  valve.  

Attach the actuator to the valve and check the attachment by rotating the handwheel. Remove the terminal box cover and 
wire the actuator, according to the internal and external circuit layouts.

11. ADJUSTMENT OF THE ACTUATOR WITH A VALVE

After fitting the actuator on the valve and checking mechanical connection, the assembly is set up and adjusted. 
Setting-up and adjustment can only be carried out by a person with prescribed qualification. These works may not be 

carried out without properly studying these assembly instructions. Adjustment is accomplished according to instructions 
for the given type of electronics (DMS2, DMS2 ED) and outfit (manual, program). 
 

12. OPERATION AND MAINTENANCE

Operation of rotary actuators results from process conditions and is usually limited to passing-on impulses to respective 

functional tasks. In case of the electric current black-out, the controlled unit is shifted using the hand wheel. If the actuator 
is connected in the automatic circuit it is recommended to install in the circuit components for manual remote control that 
would provide for controlling the actuator even in case of the automatics failure.

The operator should pay attention to carrying out prescribed maintenance, the actuator being protected from harmful 

influence of the surroundings and atmospheric effects which are not stated in the paragraph „Working conditions“. Another 
duty  is  to  ensure  that  excessive  heating  of  the  actuator  surface  does  not  occur,  rating  values  are  not  exceeded  and 
excessive vibrations of the actuator are prevented.

Maintenance

Maintenance  of  the  actuators  consists  in  potential  replacement  of  defective  parts.  Grease  charge  is  stable  for  

the entire service life of the actuator. 

Summary of Contents for MODACT MOPED 52 039

Page 1: ...Electric Multi turn Actuators Type number 52 039 MOUNTING INSTRUCTIONS 10 18...

Page 2: ...ZPA Pe ky a s is certified company in accordance with ISO 90001 as amended...

Page 3: ...sely influence their function Here it is necessary to strictly observe SN 34 3205 It is recommended to remove dust as soon as its layer is about 1 mm thick Notes The area under a shelter means the one...

Page 4: ...re 50 C is not higher than 40 of maximum tripping torque Mv The highest mean value of loading torque is equal to rated torque of the actuator 4 Corrosion aggressiveness level Example of typical enviro...

Page 5: ...67 according to SN EN 60529 Noise Level of acoustic pressure A max 85 dB A Level of acoustic output A max 95 dB A Tripping torque Tripping torque is set at the manufacturer according to the customer...

Page 6: ...External electric connection The electric actuator is equipped with a terminal board for connection to external circuits This terminal board uses screw terminals allowing conductors with a maximum cro...

Page 7: ...nical board and or provides for controlling the electric actuator by input analog signal as in the version Control The system DMS2 enables the electric actuator to be used for two position and three p...

Page 8: ...e of errors the relays with a function of torque relays in both versions DMS2 ED and DMS2 ED Control are also controlled Relay SZ SO READY Relay 3 SZ Relay 4 SO OFF position O position Z torque O torq...

Page 9: ...would switch off the actuator before it is switched off by torque For tight closure the torque relay for torque Closed is only connected into the control circuit The actuator can be shifted either man...

Page 10: ...up LED2 By short pressing of MENU gradually set the required menu and parameters After setting all required parameters the setting menu is left by keeping depressed the push button MENU for at least 2...

Page 11: ...of the system by means of the program DMS2 on PC For safety reasons the system is delivered in the state of an induced error of Calibration when its functions are lim ited in order to reduce the risk...

Page 12: ...error or warning the contact is closed in case of an error warning or if the power supply is electronically cut out the contact is opened The state of the relay READY is indicated by the LED diode on...

Page 13: ...industrial bus does not communicate or not added in parameter CAN of configuration 26 CAN X Error of bus CAN short circuit interruption only sensor communicates 27 Fieldbus activity X Connection to in...

Page 14: ...urce board Remote allowed In version without local control the jumper from terminal U is connected to terminal 2 Supply mains Analog module Active output Passive output Remote Open Remote Close Note H...

Page 15: ...board with three phase electric motor Torque sensor Position sensor Local control Source board Remote allowed In version without local control the jumper from terminal U is connected to terminal 2 Po...

Page 16: ...Source board In version without local control the jumper from terminal U is connected to terminal 2 Supply mains Active output Passive output Analog module Note Here contacts of relay MO MZ SO SZ are...

Page 17: ...board In version without local control the jumper from terminal U is connected to terminal 2 Power relays board Analog module Active output Passive output 3x400 V Note Here contacts of relay MO MZ SO...

Page 18: ...ctor for the display and local control Unit DMS2ZAN also contains input circuits for the two position and three position control of the actuator and terminals for connecting external cont rol signals...

Page 19: ...f no torque is induced The torque must be left manually The auto calibration is started by the push button Start in the program DMS2 Wait until the auto calibration ends the information on its course...

Page 20: ...ntrol lit on lit on Setting parameters by means of push buttons or PC Signalization of operation regimes by means of the display The display shows the actuator position in the state of local control a...

Page 21: ...YB POLOHA POL N OVL MISTNI OVL DALKOVE OVL VYPNUTO MOMENT O Z POHYB BLIKAC 19 RELE 2 same as RELE 1 Function of Relay 2 20 RELE 3 same as RELE 1 Function of Relay 3 21 RELE 4 same as RELE 1 Function o...

Page 22: ...reached shift the switch to position OFF and keep pressing of push button STOP to store the position to memory Shortly press push button Z to select setting of position Z Shift the change over switch...

Page 23: ...memory of parameters of the electronics DMS2 and DMS2ED into the computer as a file with suffix par in the example in the figure the file 52 030 par is created in the directory Flash The file can ser...

Page 24: ...c motor DMS2 Tork DMS2 S LED G R DMS2 D LCD display OTV ZAV STOP DAL VYP MI OTV ZAV N24 60 N80 250 SAFE N24 60 N80 250 PE IN IN L L COMM RNC RNO RC R1 R2 R3 R4 COMM TOP R0 RZ 7 N N U M 1 TEP S p vod 2...

Page 25: ...R DMS2 D LCD display OTV ZAV STOP DAL VYP MI OTV ZAV N24 60 SAFE N24 60 PE IN IN L L COMM RNC RNO RC R1 R2 R3 R4 COMM TOP R0 RZ 7 N N U M 1 TEP 8 N PE N U Deska analog DMS2 A2 DMS2 H2 E0014 K COM Zdr...

Page 26: ...znak OTV ZAV STOP DAL VYP MI DMS2 H2 COM TOP M 1 TEP PE PE N U Zdrojov deska DMS2 ZD2 RNC RNO RC R1 R2 R3 R4 COMM R0 RZ 7 N N U 8 N PROFIBUS TERM ON OFF A B A B IN OUT Deska DMS2 PR2 E0015 T P S p vo...

Page 27: ...OTV ZAV STOP DAL VYP MI DMS2 H2 COM TOP M 1 TEP PE PE N U Zdrojov deska DMS2 ZD2 RNC RNO RC R1 R2 R3 R4 COMM R0 RZ 7 N N U 8 N PROFIBUS TERM ON OFF A B A B IN OUT Deska DMS2 PR2 E0015 K T P K2 A K2 B...

Page 28: ...2 R3 R4 COMM TOP R0 RZ 7 N N U M 3 TEP V W OTV ZAV N24 60 N80 250 SAFE N24 60 N80 250 U U U U 8 N PE PE N U T P V W mA COMM Aktivn v stup Pasivn v stup 3x400V Deska silov ch rel ERR U V W Deska analog...

Page 29: ...MI K1 E K1 C K1 D K1 B K1 P K1 R K1 F K1 G TOP R0 RZ 7 N N U M 3 TEP V W OTV ZAV N24 60 SAFE N24 60 8 N PE PE N U T P V W mA COMM Aktivn v stup Pasivn v stup Deska silov ch rel ERR U V W Deska analog...

Page 30: ...CLOSE Example of wiring diagram of system DMS2 in version Profibus with tree phase electric motor DMS2 D LCD display 2 x 12 characters Power relays board Source board DMS2 ZD2 Board DMS2 PR2 OFF REM...

Page 31: ...M TOP PE PE N U Zdrojov deska DMS2 ZD2 RNC RNO RC R1 R2 R3 R4 COMM R0 RZ 7 N N U 8 N PROFIBUS TERM ON OFF A B A B IN OUT Deska DMS2 PR2 E0017 K T P K2 A K2 B K1 D K1 B K1 P K1 R K1 F K1 G K2 G K2 M K1...

Page 32: ...MOPED 60 83 15 83 15 T42RR478 3x400 0 09 1300 0 34 2 5 17 xxBxPED MOPED 45 58 25 10 45 58 25 T42RX479 3x400 0 15 1270 0 53 2 2 17 xxCxPED Table 2 Outfit of control electronics DMS2 ED Meaning of resp...

Page 33: ...ata for shape E size d1 d2f8 d3 d4 Number of h1 h d5 h2 H b2H11 d8 I16 min t3 b4Js9 threaded holes d9H8 Cable bushing M25 x 1 5 cable 6 16 mm Cable bushing M20 x 1 5 cable 10 14 mm Shape E Shape C 314...

Page 34: ...hape D 125 70 102 M 10 4 3 12 5 20 50 22 5 6 55 Dimension 52 039 d1 125 d2 f8 70 d3 102 d4 M10 number of holes d4 4 h 3 h2 min 12 5 A 63 5 d5 30 d6 max 26 h1 max 43 5 l min 45 A 63 5 d5 30 l1 min 45 h...

Page 35: ...alled so that easy access to the handwheel the terminal box and the control box is pro vided It is also imperative to check that the installation complies with the Clause Operating Conditions If anoth...

Page 36: ...interrupted phase If the valve is wedged and cannot be moved using the hand wheel or motor dismount the actuator and release the closure mechanically Cleaning general inspection The electric actuators...

Page 37: ...ly 3 phase Relay Finder 62 33 8 230 0040 2334513109 Common for DMS2 ED and DMS2 only 3 phase Display 2339620005 DMS2 ED Supply board DMS2 ZD2 2339620024 DMS2 for analog and profibus Analog board DMS2...

Page 38: ...38 NOTES...

Page 39: ...turn actuators MODACT MO EEx MOED EEx Explosion proof electric multi turn actuators MODACT MOA Electric multi turn actuators for nuclear power stations application outside containment MODACT MOA OC E...

Page 40: ...tel 420 321 785 141 9 fax 420 321 785 165 420 321 785 167 e mail zpa zpa pecky cz ZPA Pe ky a s t 5 kv tna 166 289 11 PE KY Czech Republic www zpa pecky cz...

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