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ZPA Pečky 52 030, Mounting Instructions

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ZPA Pečky 52 030 Mounting Instructions Download Page 37

37

CPT 1Az

O

C

Outlet  

position

Control phase

3-ph motor

Connection of electric motors of 

MODACT MON, MOP actuators 

DCPT

DCPZ

BMO

Open Close

– with terminal board 

Open Close

red

white

SA2

O/C 

SA1

L/R 

PM0937E

Connection of electric motors of 

MODACT MONJ actuators

– with terminal board 

Outlet  

position

Control phase

1-ph motor

DCPT

DCPZ

BMO

CPT 1Az

Open

Close

Open Close

O/C 

L/R 

PM0938E

Summary of Contents for 52 030

Page 1: ...lectric Multi turn Actuators 4 16 MOUNTING INSTRUCTIONS Type numbers 52 030 52 036 Type numbers 52 030 52 032 Type numbers 52 030 52 036 Type numbers 52 030 52 032 Actuators Type numbers 52 030 52 036...

Page 2: ......

Page 3: ...34 3205 standard must be consequently adhered to Dust should be wiped off when the dust layer thickness reaches about 1 mm Notes Sheltered areas are considered those where the fall of atmospheric pre...

Page 4: ...200 cycles per hour with a load factor of 25 proportion of operating period to rest period 1 3 Mean load torque value equals maximally to 40 percent of the maximum tripping torque Longest operating c...

Page 5: ...peration With respect to safety regulations it is unacceptable to apply actuators for operating transport lifting equipment with possible transport of persons or for equipment where persons may be pre...

Page 6: ...er type CPT 1Az Current loop feeding is not part of the actuator Recommended feeding voltage is 18 to 28 V DC with maximum loop load resistance of 500 Current loop must be earthed in one point Feeding...

Page 7: ...be connected to 230 V power supply Local control Local control serves to operate the actuator from the place of installation Local control consists of two switches switch1 has positions remote control...

Page 8: ...local control switch or by external input Standard control voltage is 230 V 50 Hz and is transferred through contacts of position and or torque micro switches Thus these micro switches do not need to...

Page 9: ...uators are provided with one internal and one external protective terminal serving as protection from electric shock as per CSN 33 2000 4 41 ed 2 Also the electric motor is provided with one protectiv...

Page 10: ...position can be identified on position indicator 11 The actuator s various operational functions such as tripping by torque tripping by position signalling remote position reporting position transmit...

Page 11: ...adjusted by rotating the segments against the tripping levers To allow tripping torque setting outside the manufacturing plant segments 23 are provided with a scale providing individually for each ac...

Page 12: ...d point The coloured line on the scale that is closer to number 10 indicates the setting point of maximum tripping torque the other line identifies the setting point of minimum torque The torque contr...

Page 13: ...these screws had previously been secured using the varnish the old varnish layer rests must be removed while adjusting and the surface must be duly degreased c Position unit fig 5 This unit secures t...

Page 14: ...minal board PO 15 16 14 15 PZ 18 19 17 18 Open Closed SO 21 22 20 21 SZ 24 25 23 24 Contact closed Contact open Working diagram of position and signalling switches Description K1 gear K2 driving gear...

Page 15: ...ter turning angle and the local position indicator turning angle is always 160 This enables the rated transmitter signal value of 100 to be available for any working stroke value Adjustment of resista...

Page 16: ...it is necessary to set up suitable gear ratio between actuator output shaft and transmitter shaft as per required working stroke of actuator see table below To do this setting use setting wheel K3 in...

Page 17: ...ling unit must be adjusted as per point b of Installation Manual Once this unit has been adjusted attach indicator assembly to cam shaft and adjust indicator according to the following procedure Set a...

Page 18: ...smitter outlets must not be connected in the actuator with actuator ground conductor or earth not even incidentally Prior to checking feeding voltage first disconnect transmitter from power supply sou...

Page 19: ...Left turning direction Push 20 button then button 4 and hold them both pressed until LED blinks 2 2 Right turning direction Push 4 button then button 20 and hold them both pressed until LED blinks Des...

Page 20: ...uption will trigger an auto repeat command with current increase By releasing the button you confirm the set up of the currently active value 4 3 Toggling between calibration menus of 4 mA and 20 mA E...

Page 21: ...hree lifting eyes are available on the actuator for manipulation with actuator in the course of installation on valve However these lifting eyes must never be used for suspending the actuator together...

Page 22: ...ended for their entire service life Lubricant does not need to be exchanged and its quantity does not need to be checked over the entire service life of actuators Actuators with grease are identified...

Page 23: ...hing wheel can also be reversed Important notice Actuator ser No 52 036 was created by a modification of actuator ser No 52 035 with an adapter on provided on the output Adapter is a single reduction...

Page 24: ...0 200 260 50 1xx9073 2LA 0 94 2735 2 3 4 8 26 x x U x x x MON MOP 95 125 7 C 63 95 125 7 1xx7070 8AB 0 09 630 0 36 2 2 49 x x C x x x MON MOP 95 210 9 C 210 9 1xx7070 6AA 0 18 850 0 62 2 3 49 x x 0 x...

Page 25: ...0 1xx9096 2LA 3 8 2810 7 9 6 5 57 x x M x x x 1 Rated torque is equal to 60 of maximum tripping torque for the operation of S2 and 40 of maximum tripping torque for the operation of S4 2 As special ve...

Page 26: ...N MOP 100 7 C 7 MON MOP 100 9 C 9 MON MOP 100 185 15 C 185 15 MON MOP 100 165 25 C 165 25 1TZ9001 0DC2 0 37 925 1 14 4 0 41 x x 2 x N P MON MOP 100 165 40 C 63 100 165 40 1TZ9001 0DB2 0 55 1440 1 37 5...

Page 27: ...x N P MON MOP 500 670 63 250 500 670 63 1TZ9002 1AB5 3 0 1425 6 3 5 4 90 installation dimension x x 3 x N P MON MOP 500 770 100 770 100 1TZ9002 1AB6 4 0 1435 8 2 5 3 97 F16 x x 4 x N P MON MOP 630 820...

Page 28: ...130 170 145 JMO 90 2L 2 2 2850 13 02 4 8 51 x x J x NJ x MONJ 250 325 40 160 250 325 40 JMO 90 4L 1 5 1400 8 68 3 5 45 52 032 x x 3 x NJ x MONJ 220 286 80 160 220 286 80 JMO 90 2L 2 2 2850 13 02 4 8...

Page 29: ...d flash lamp 7 D L U Note 1 Actuators MODACT MON MOP MONJ Control with regulator ZP2 RE5 figure 5 will be specified Letter N MODACT MON P MODACT MOP NJ MODACT MONJ will be specified universally for al...

Page 30: ...K L 375 178 342 C B 484 A 298 MAX 963 Threads or bushings Note For actuators MODACT MON MONJ terminal box provides threads for bushings 3 x thread M20 x 1 5 1 x thread M25 x 1 5 bushings are included...

Page 31: ...a packing External protective terminal Local control block 1 x cable bushing M20x1 5 range 10 14 mm 1 x cable bushing M25x1 5 range 13 18 mm 1x cable bushing for motors with height 71 80 90 M25x1 5 ra...

Page 32: ...20 Type ID Note Openings for additional MODACT actuator fixation only serve to hold the actuators weight and must not be subject to any other additional force Protective adapter including opening in c...

Page 33: ...Js9 125 175 210 300 390 70 100 130 200 230 102 140 165 254 298 M 10 M 16 M 20 M 16 M 20 4 4 4 8 8 3 4 5 5 5 12 5 20 25 20 25 40 60 80 100 120 10 12 15 16 18 14 20 24 30 40 30 41 5 53 72 72 20 30 40 5...

Page 34: ...31 52 033 52 035 52 032 52 034 d1 d2 f8 d3 d4 Number of holes d4 h h2 min A d5 d6 max h1 max l min A d5 l1 min h3 max b1 d7 H9 t1 125 175 210 300 70 100 130 200 102 140 165 254 M 10 M 16 M 20 M 16 4 4...

Page 35: ...electric motor M3 three phase electric motor Legend to wiring di agrams of actuators MODACT MON MOP MONJ and MODACT MON MOP Control Optional accessories Local control block BMO Position transmitter r...

Page 36: ...tors MODACT MONJ Example of power circuits connection for operating single phase electric motor to select both directions of rotation Control circuits are not part of the actuator Connector Contactor...

Page 37: ...ODACT MON MOP actuators DCPT DCPZ BMO Open Close with terminal board Open Close red white SA2 O C SA1 L R PM0937E Connection of electric motors of MODACT MONJ actuators with terminal board Outlet posi...

Page 38: ...s with contactors Connection of electric motors of MODACT MONJ Control actuators with contactors and BMO with terminal board Outlet position Control phase 1 ph motor O C red white V s t u p n poloha D...

Page 39: ...C SA1 L R A2 95 6 2 4 EH 2 1 14 F BAM 002 5 3 2 1 6 4 98 97 4 6 3 5 22 21 31 32 5 6 22 2 2 1 4 1 4 1 2 3 31 2 4 32 1 2 1 1 4 2 1 2 4 L3 PE N L2 L1 SQ1 MO SQ2 MZ SQ3 PO SQ4 PZ SQ5 SO SQ6 SZ V1 V2 BQ2...

Page 40: ...J8 3 J8 2 J8 4 4 1 2 21 22 5 3 6 1 6 4 2 5 3 22 21 J3 ZP2 RE5 J8 J5 2 J5 1 J4 J5 BRZDA 3f motor EH modr hn d 37 A2 A2 KZ KO A1 A1 F U V W N 4 2 6 modr hn d J1 J2 DCPT U U J2 4 J2 3 IN J2 5 vlo it prop...

Page 41: ...ntrol phase 1 ph motor PM0940E Connection of electric motors of MODACT MON MOP actuators Control phase 3 ph motor Outlet position with connector with connector O C O C L R Open Close red white red whi...

Page 42: ...2 MZ SQ3 PO SQ4 PZ SQ5 SO SQ6 SZ poloha V stup V1 V2 BQ2 BQ1 CPT1 P0941 E L L U U U U DCPZ DCPT kz ko 1 3 5 6 4 2 1 3 5 2 4 6 U1 Z2 U2 Z1 C C ZAV OTV L N Ovl dac f ze 1f motor EH mA mA Outlet position...

Page 43: ...4 1 2 3 31 2 4 32 1 2 1 1 4 2 1 2 4 U1 V1 W1 L3 PE N L2 L1 SQ1 MO SQ2 MZ SQ3 PO SQ4 PZ SQ5 SO SQ6 SZ poloha V stup V1 V2 BQ2 BQ1 CPT 1A P0953 L L U U U U DCPZ DCPT ZAV OTV L N Ovl dac f ze A1 A1 KO K...

Page 44: ...IN J3 2 SQ1 MO SQ3 SQ2 MZ PO SQ5 PZ 2 1 4 1 2 2 1 4 0 4 20mA d c sign l 2 1 4 2 2 4 V stup IN IN poloha 13 12 15 16 17 18 19 20 21 22 23 24 25 26 27 28 J1 J2 DCPT U U J2 4 J2 3 IN J2 5 vlo it propojk...

Page 45: ...utput of brake J5 1 brake 1 J5 2 brake 2 J6 development J7 communication J8 power connector J8 1 FO control output opening J8 2 OK contact relay OK NO J8 3 OK contact relay OK COM J8 4 OK contact rela...

Page 46: ...tches MO MZ 2337441060 ZPA Pe ky a s Micro switch D433 B8LD Order from 1 Selector switches PO PZ 2337441098 ZPA Pe ky a s signalling switches SO SZ Lip seal ring 40x52x7 SN 029401 0 2 Output shaft sea...

Page 47: ...pindle hole 405052785014 cover of valve Seal ring 60x50 PN 029280 2 1 Output shaft sealing 2327311090 in control box cover 52 033 Seal ring 200x3 PN 029281 2 1 Sealing between power transmission box 2...

Page 48: ...4 Seal ring 90x80 PN 029280 2 1 Sealing of output shaft in control box cover 2327311011 Seal ring 32x2 PN 029281 2 1 Sealing of local position indicator glass 2327311037 Sealing 224611130 1 Sealing be...

Page 49: ...ransmitter 2 x 100 2340510285 1 Installation on control board 99556 3 52 030 Resistance transmitter 2 x 100 214628650 1 Installation on control board for indicator 99556 3 52 031 6 Resistance transmit...

Page 50: ...NOTES...

Page 51: ...ary multi turn actuators MODACT MO EEx MOED EEx Explosion proof electric multi turn actuators MODACT MOA Electric multi turn actuators for nuclear power stations application outside containment MODACT...

Page 52: ...9 fax 420 321 785 165 420 321 785 167 e mail zpa zpa pecky cz ZPA Pe ky a s t 5 kv tna 166 289 11 PE KY Czech Republic www zpa pecky cz tel 420 321 785 141 9 fax 420 321 785 165 420 321 785 167 e mai...

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