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24

18. At next thermostat:

a. Verify that air is not coming out of register.

b. At thermostat:

1. Set power switch to ON, if applicable

2. Set to Cool mode.

3. Set fan to AUTO mode.

4. Set cool set point 4° below room temperature.

c. Verify that there is 

airflow

 from register.

19. At previous zone, turn off thermostat and verify that 

      there is no

airflow

 from register.   

20. Repeat steps 18 and 19 for remaining zones.

Test complete.

STARTUP TEST, HEAT PUMP DT4U

21. Reinstall LAT sensor, if removed for startup.

DT4U - STARTUP

1. Disconnect Y1, Y2, O/B, W2 and G wires between controller and

      airhandler. This will allow controller to cycle all stages of heat and

      cool without energizing compressors, fans or heat strips.

2. Turn off all thermostats except zone 1.

3. At zone 1 thermostat:

      a. Set power switch to ON, if applicable.

      b.  Set to Heat mode.

      c.  Set fan to AUTO mode.

      d.  Set heat setpoint 4° above room temperature.

4. At System Controller:

      a. Verify Y1, G and PWR LEDs are ON. If not, cycle System Controller

            power switch OFF and then ON and recheck.

      b.  If jumper O/B is on B, verify O/B LED is ON. Otherwise, verify

              O/B LED is OFF.

c. Verify DPR 1 LED is OFF, and DPR 2 through DPR 4 LEDs are ON.

5. At next zone thermostat:

      a.  Set power switch to ON, if applicable.     

      b.  Set to Heat mode.

      c.  Set fan switch to AUTO mode.

      d.  Set Heat setpoint 4° above room temperature.

6. Repeat steps 4 and 5 for all remaining zones. As a zone calls for

      heat, the corresponding DPR LED for that zone will de-energize and

      the damper will open. As each zone is 

satisfied,

 the associated

     DPR LED will illuminate and the damper will close.

7. Verify a call for 2nd stage heat. 

Confirm

 that Y2 energizes after the

      heat pump has been running for 4 minutes. Y2 will energize if LAT

      (leaving air temperature) is less than Y2 cut-in temperature (LO

      cutout setpoint minus 25°; if HI limit is 120°, subtract 25° and

      cut-in will be 95°). After a total of 8 minutes of continuous call for

      heat, verify that W2 LED has illuminated, calling for electric strip

      heat. After 8 minutes of continuous heat call, if LAT is less than 90°,

      then W2 will energize and auxiliary heat is on.

8. Turn off all thermostats except zone 1.

9. At zone 1 thermostat:

      a.  Verify power switch is ON, if applicable.

      b.  Set to Cool mode.

      c.  Set fan to AUTO mode.

      d.  Set cool setpoint 4° below room temperature.

10. At System Controller:

      a.   Verify Y1, G and Power LEDs are on. If not, 

            cycle System Controller power switch OFF and ON and recheck.

      b. If jumper O/B is in the O position, verify that O/B LED is

           ON. If O/B is in the B position, verify O/B LED is OFF.  

     c.  Verify DPR 1 LED is OFF and DPR LEDs 2 through 4 are ON.

11. At zone 2 thermostat:

      a.  Set power switch to ON, if applicable.

      b.  Set to Cool mode.

      c.  Set fan switch to ON.

      d.  Set cool setpoint 4° below room temperature.

12. Verify Y1, G and Power LEDs are ON.  O/B LED is ON for O

       mode or OFF for B mode. Verify damper LEDs for DPR 1 and

      2 are OFF, anddamper LEDs for 3 and 4 are ON.

13. Turn zone 1 thermostat OFF. Verify damper 1, 3 and 4 LEDs

      are ON. Damper 2 LED is OFF.  

14. Repeat steps 11 through 13 at zone thermostats. Verify

       damper LEDs for 3 and 4 are OFF when calls from zones are

      made.  

15. Verify call for 2nd stage cool. 

Confirm

 that after the heat

      pump has been running in Y1 for 8 minutes that Y2 will then

      energize. As the heat  pump  outputs  have  been disconnected

    for  this  test,  the  LAT. temp will be at ambient temperature,

       allowing the controller to stage up. With the heat pump

    outputs connected, after 8 minutes of continuous running,

       the Leaving Air Temperature must be a minimum of 12° above

      the LO cutout setting for Y2 to energize.

16. Turn off all thermostats.

17. Connect wires to System Controller terminals Y1, Y2, W2 and

      G.

18. Place call on zone 1 for Heat. Verify heat pump startup and

     

airflowon

 zone 1 registers.

19. Place a call on zone 2 for Heat, and verify 

airflo

w. Switch off

     zone thermostat 1, and verify 

airflo

w.

20. Repeat for zones 3 and 4.

21. Turn off all thermostats.

22. Place a call on zone 1 for Cool. Verify cool startup and 

airflow

     on zone 1 registers.

23. Place a call on zone 2 for Cool, and verify 

airflo

w. Switch

    zone thermostat 1 to OFF, and verify 

airflo

w.

24. Repeat for zones 3 and 4.

Test Complete

Summary of Contents for DigiTract 4

Page 1: ...DigiTract 4 Two Stage Heat Cool Comfort Control System Installation Guide Part DT4UMAN Zoning Systems That s all we do Rev July 2018...

Page 2: ...il Fuel Application 11 CAPACITY CONTROLLERS Gas Electric 11 Heat Pump 11 Capacity Control and Staging 11 ZONE DAMPERS Round 13 14 Rectangular 15 16 Installation Notes 17 BYPASS DAMPERS Barometric 17 1...

Page 3: ...le the HVAC system off if the leaving air gets too hot in heat mode or too cold in cool mode For heat pumps this input is also used to control the auxiliary heat See Capacity Controller section on pag...

Page 4: ...ade TREC W x H up to 5 SP Medium Pressure Dampers Round STMPD size up to 1 75 SP Rectangular STMRTD W x H up to 1 SP Heavy Duty Rectangular STCD W x H up to 1 75 SP BYPASS DAMPERS DAMPER TRANSFORMER 5...

Page 5: ...nsor in the supply air stream as far from the coil heat exchanger as possible before the bypass takeoff Do not locate the LAT downstream of the bypass takeoff Connect W2 and Y2 of the DT4U output to u...

Page 6: ...bypass takeoff Connect W2 from the controller to the units electric heat stage terminal designation Thermostats Heat Pump thermostats 1C 2H Note Some combination thermostats do not have an E terminal...

Page 7: ...ring one to three TR TREC series dampers to a zone Method 2 When wiring more than Three TR TREC series dampers to a zone use a 24v AC SPNO relay Field Supplied Method 3 When using a ST series damper t...

Page 8: ...er energizes the compressor s and indoor blower This is indicated by the corresponding Y and G LEDs illumi nating Dampers for the zones not calling for cool are powered closed and the dampers for the...

Page 9: ...only the zone dampers 1 1 Zone damper 1 When energized power zone damper 1 closed 2 2 Zone damper 2 When energized power zone damper 2 closed 3 3 Zone damper 3 When energized power zone damper 3 clos...

Page 10: ...ops out to the purge cycle the HVAC outputs are terminated and the initial zone damper remains open for a 4 minute delay with the other dampers closing The HVAC system fan control allows the blower to...

Page 11: ...r terminals This transfor mer powers only the zone dampers 1 1 Zone damper 1 When energized power zone damper 1 closed 2 2 Zone damper 2 When energized power zone damper 2 closed 3 3 Zone damper 3 Whe...

Page 12: ...LEDs on are closed B ON OFF ON OFF ON 1 Y1 Cool 1st stage cool blower on Dampers with LEDs on are closed B ON ON ON OFF ON 1 Y2 Cool 2st stage cool blower on Dampers with LEDs on are closed ON OFF OF...

Page 13: ...e at which that heat pump is no longer ef cient When the outside temperature is less than Balance Point setpoint and there is a call for heat Y1 and Y2 air temperature and cycle the unit off when the...

Page 14: ...ir sensor Optional for Fossil Fuel applications Sensor installation 1 Install the OAS outside of the building away from direct sun exposure and above the snow line 2 Run the sensor cable to the Digitr...

Page 15: ...nd and one straight end for easy installation A hat section supports a synchronous 24v AC 60Hz 12VA motor and terminal board The motor is designed for continuous full stall operation Special winding a...

Page 16: ...0 STMPD12 STMPD14 STMPD16 STMPD18 6 8 10 12 14 16 18 Nominal CFM Duct Diameter Duct Velocity FPM Damper P WC 10 12 14 16 6 8 7 9 410 660 1450 1000 110 250 160 320 750 850 1070 925 540 700 600 725 015...

Page 17: ...off when the damper is opening or in the full opened position Since this is a spring open damper in the event of power failure the damper fails to the full open position RECTANGULAR MEDIUM PRESSURE Z...

Page 18: ...200 1500 1800 2100 390 590 800 1000 1250 1500 1750 310 490 650 850 1000 1200 1400 250 390 510 650 6 8 10 12 14 16 18 20 8 10 12 14 16 18 20 22 24 HEIGHT IN INCHES WIDTH IN INCHES 2 1 2 5 H W 2 1 4 Par...

Page 19: ...ough to bypass the excess air This will control static pressure and noise at the diffusers Zonex Systems offers two types of bypass dampers Barome tric and electronic Each is available in round or rec...

Page 20: ...e certain the damper shaft is horizontal c Loosen counter weight with allen wrench d Loosen lever arm from damper shaft and allow to hang straight down e Fully close damper by grabbing damper shaft on...

Page 21: ...ould be 16 Never undersize the bypass damper ROUND BYPASS DAMPER SELECTION The Zonex Systems STBP damper is used for round bypass applications When you know the bypass CFM requirements use the ROUND B...

Page 22: ...0667 12000 13333 14667 16000 36 9000 10500 12000 13500 15000 16500 18000 40 10000 11667 13333 15000 16667 18333 20000 44 11000 12833 14667 16500 18333 20167 22000 48 12000 14000 16000 18000 20000 2200...

Page 23: ...and controller are powered by a dedicated 24vac 40VA transformer 3 Do not install the bypass damper outside 4 Locate the Integrated Pressure Control IPC and air tube on the bypass damper 5 Drill hole...

Page 24: ...ranslates to inches of W C Note 1 To open all dampers it may be necessary to remove Y outputs to unit on the zone control board and to make full cool calls on all thermostats This will modulate damper...

Page 25: ...pplicable b Set to Cool mode c Set fan switch to AUTO mode d Set cool setpoint 4 below room temperature 14 At System Controller a Verify Y1 G and PWR LEDs are on If not cycle System Controller power s...

Page 26: ...ip heat After 8 minutes of continuous heat call if LAT is less than 90 then W2 will energize and auxiliary heat is on 8 Turn off all thermostats except zone 1 9 At zone 1 thermostat a Verify power swi...

Page 27: ...wiring shorted 0V dc on and w LAT installed Heating calls short cycle LAT open 5V dc on and w LAT installed Replace LAT LAT wiring open 5V dc on and w LAT installed Repair LAT wiring LAT SENSOR TEMPE...

Page 28: ...714 898 9963 Fax 714 898 6802 PATENTED PRODUCT Zonex Systems reserves the right to discontinue or change at any time speci cations or designs without notice and without incurring obligations Part DT4...

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