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8

OPERATION

SYSTEM CONTROLLER - HEAT PUMP

The System Controller will initially run in the mode requested by 

the first calling zone thermostat.

Cool mode

 - When running in the cool mode, the System 

Controller energizes the compressor(s), indoor blower and the 

reversing valve (O made to R) if the reversing valve selection 

jumper is in the O position. This is indicated by the correspond-

ing Y, G and O/B (if jumper in O position) LEDs illuminating. 

Dampers for the zones not calling for cool are powered closed 

and the dampers for the zones calling for cool are left open. 

This is indicated by the DPR LEDs. If the DPR LED is illuminated 

on the damper terminal strip and the damper terminal board, 

the corresponding damper is closed. The system will continue 

to run in the cool mode until all calls are satisfied or changeover 

occurs. When all calls are satisfied or prior to changeover, the 

system will go into a purge mode.

Heat mode

 - When running in the heat mode, the System 

Controller energizes the compressor(s), indoor blower and the 

reversing valve if the reversing valve selection jumper is in the B 

position. This is indicated by the corresponding Y, G and O/B (if 

jumper in B position) LEDs illuminating. Dampers for the zones 

not calling for heat are powered closed and the dampers for the 

zones calling for heat are left open. This is indicated by the DPR 

LEDs. If the DPR LED is illuminated on the damper terminal strip 

and the damper terminal board, the corresponding damper is 

closed. After running in heat mode for 8 minutes, the System 

Controller will energize the auxiliary heat if the coil leaving air 

temperature drops below 90° and will de-energize when the 

coil leaving air temperature rises above 100°. The W2 LED is on 

when the auxiliary heat is energized. The system will continue to 

run in the heat mode until all calls are satisfied or changeover 

occurs. When all calls are satisfied or prior to changeover, the 

system will go into a purge mode.

Changeover

 - 

While the system is operating in one mode, 

and the System Controller recives a call for the opposite mode, 

the System Controller will continue to run in the current mode 

until the changeover TIME limit has been reached, or all current 

calls have been satisfied. Then the System Controller will go into 

a purge mode for 4 minutes, then changeover to the new 

mode.

Purge mode

 - Purge mode is initiated after the last calling 

zone  is  satisfied,  or  when  the  controller  goes  into  a  forced 

changeover. All HVAC output LEDs on the controller go off 

during this cycle. When the last calling zone thermostat satisfies, 

the Digitract controller goes into a 4 minute purge cycle. During 

this time delay all outputs to the HVAC system and dampers are 

terminated. All dampers go to a full open position and the 

HVAC system fan delay runs the blower for a time. This time 

delay with no control outputs allows the supply duct to return to 

ambient temperature before the next call is initiated.

When the controller goes into a force mode changeover, and 

the initial call drops out to the purge cycle, the HVAC outputs 

are terminated, and the initial zone damper remains open for a

4 minute delay with the other dampers closing. The HVAC system 

fan control allows the blower to run for a time, and the initial 

calling zone supply duct returns to ambient temperature.

Auxiliary heat

 - 8 minutes after the System Controller has 

run in heat mode, if the coil leaving air temperature is below 

90°, the auxiliary heat is energized and the W2 LED illuminates. 

When the coil leaving air temperature rises above 100°, the 

auxiliary heat is de-energized and the W2 LED cycles off.

Ventilation 

- When no zones are calling, all zone dampers 

are open. During this time, if any thermostat has the fan switch 

ON then the indoor blower is energized (G made to R)  and G 

LED is on. This provides ventilation to all zones.

Emergency heat

 - Emergency Mode is selected from STAT 

1 position only. To make an emergency heat call, STAT 1 must 

be in the emergency heat mode and make a heat call. When 

STAT 1 places the call for heat, all thermostats will then be able 

to place a call for emergency heat independently. Compres-

sors will be locked out of operation until STAT 1 places a cool 

or heat call. When a call for emergency heat is placed the 

blower and electric strip heat will energize. Zones that are not 

calling for heat will close their dampers; those that are calling 

will remain open.

Fossil Fuel Operation

 - The DT4U provides a selectable 

integrated Fossil Fuel operation. Applying this controller to 

Fossil Fuel systems eliminates the need for a “Fossil Fuel Kit”, 

additional capacity control, auxiliary relays and complicated 

control wiring. The controller offers balance point control 

when the optional FOAS outdoor air sensor is used. This en- 

ables the heat pump compressor to be locked out and the 

furnace to be energized on a call for heat, when the outdoor 

temperature is below the BP setpoint on the DT4U controller. 

When the FOAS is not used, the controller will stage up to the 

furnace based on time and temperature.

By placing the controller jumper in the FF position the control-

ler is configured for Fossil Fuel operation. When there is no 

Outside Air Sensor applied, a call for heat from any zone ener-

gizes Y1 compressor output and G blower output ( “B” mode 

energizes rev valve also). With the factory POT settings: LO 45° 

and HI 120°, the controller will stage up from Y1 to Y2 after 

four minutes, if the supply air temperature is below 95°. After 

8 minutes run time if the supply air temperature is 90° or 

below, W2 LED will illuminate energizing the furnace; Y1 and 

Y2 will drop out leaving the fan circuit energized. When the 

controller energizes W2 for the furnace, the capacity control 

automatically  implements  a  fixed  cutout  temperature  of 

approximately 135°. When this temperature is exceeded, W2 

drops out and the system goes into 4 minute purge cycle to 

reduce supply air temperature.

When using the optional FOAS Outdoor Air Sensor, the 

Balance Point “BP” POT should be checked and adjusted as 

required; factory settings is 33°. On call for heat, if the OA 

temperature is above the BP setting, Y1 will be energized on 

the Heat Pump. When the OA is below the BP, call for heat will 

energize W2 gas furnace directly.

Summary of Contents for DigiTract 4

Page 1: ...DigiTract 4 Two Stage Heat Cool Comfort Control System Installation Guide Part DT4UMAN Zoning Systems That s all we do Rev July 2018...

Page 2: ...il Fuel Application 11 CAPACITY CONTROLLERS Gas Electric 11 Heat Pump 11 Capacity Control and Staging 11 ZONE DAMPERS Round 13 14 Rectangular 15 16 Installation Notes 17 BYPASS DAMPERS Barometric 17 1...

Page 3: ...le the HVAC system off if the leaving air gets too hot in heat mode or too cold in cool mode For heat pumps this input is also used to control the auxiliary heat See Capacity Controller section on pag...

Page 4: ...ade TREC W x H up to 5 SP Medium Pressure Dampers Round STMPD size up to 1 75 SP Rectangular STMRTD W x H up to 1 SP Heavy Duty Rectangular STCD W x H up to 1 75 SP BYPASS DAMPERS DAMPER TRANSFORMER 5...

Page 5: ...nsor in the supply air stream as far from the coil heat exchanger as possible before the bypass takeoff Do not locate the LAT downstream of the bypass takeoff Connect W2 and Y2 of the DT4U output to u...

Page 6: ...bypass takeoff Connect W2 from the controller to the units electric heat stage terminal designation Thermostats Heat Pump thermostats 1C 2H Note Some combination thermostats do not have an E terminal...

Page 7: ...ring one to three TR TREC series dampers to a zone Method 2 When wiring more than Three TR TREC series dampers to a zone use a 24v AC SPNO relay Field Supplied Method 3 When using a ST series damper t...

Page 8: ...er energizes the compressor s and indoor blower This is indicated by the corresponding Y and G LEDs illumi nating Dampers for the zones not calling for cool are powered closed and the dampers for the...

Page 9: ...only the zone dampers 1 1 Zone damper 1 When energized power zone damper 1 closed 2 2 Zone damper 2 When energized power zone damper 2 closed 3 3 Zone damper 3 When energized power zone damper 3 clos...

Page 10: ...ops out to the purge cycle the HVAC outputs are terminated and the initial zone damper remains open for a 4 minute delay with the other dampers closing The HVAC system fan control allows the blower to...

Page 11: ...r terminals This transfor mer powers only the zone dampers 1 1 Zone damper 1 When energized power zone damper 1 closed 2 2 Zone damper 2 When energized power zone damper 2 closed 3 3 Zone damper 3 Whe...

Page 12: ...LEDs on are closed B ON OFF ON OFF ON 1 Y1 Cool 1st stage cool blower on Dampers with LEDs on are closed B ON ON ON OFF ON 1 Y2 Cool 2st stage cool blower on Dampers with LEDs on are closed ON OFF OF...

Page 13: ...e at which that heat pump is no longer ef cient When the outside temperature is less than Balance Point setpoint and there is a call for heat Y1 and Y2 air temperature and cycle the unit off when the...

Page 14: ...ir sensor Optional for Fossil Fuel applications Sensor installation 1 Install the OAS outside of the building away from direct sun exposure and above the snow line 2 Run the sensor cable to the Digitr...

Page 15: ...nd and one straight end for easy installation A hat section supports a synchronous 24v AC 60Hz 12VA motor and terminal board The motor is designed for continuous full stall operation Special winding a...

Page 16: ...0 STMPD12 STMPD14 STMPD16 STMPD18 6 8 10 12 14 16 18 Nominal CFM Duct Diameter Duct Velocity FPM Damper P WC 10 12 14 16 6 8 7 9 410 660 1450 1000 110 250 160 320 750 850 1070 925 540 700 600 725 015...

Page 17: ...off when the damper is opening or in the full opened position Since this is a spring open damper in the event of power failure the damper fails to the full open position RECTANGULAR MEDIUM PRESSURE Z...

Page 18: ...200 1500 1800 2100 390 590 800 1000 1250 1500 1750 310 490 650 850 1000 1200 1400 250 390 510 650 6 8 10 12 14 16 18 20 8 10 12 14 16 18 20 22 24 HEIGHT IN INCHES WIDTH IN INCHES 2 1 2 5 H W 2 1 4 Par...

Page 19: ...ough to bypass the excess air This will control static pressure and noise at the diffusers Zonex Systems offers two types of bypass dampers Barome tric and electronic Each is available in round or rec...

Page 20: ...e certain the damper shaft is horizontal c Loosen counter weight with allen wrench d Loosen lever arm from damper shaft and allow to hang straight down e Fully close damper by grabbing damper shaft on...

Page 21: ...ould be 16 Never undersize the bypass damper ROUND BYPASS DAMPER SELECTION The Zonex Systems STBP damper is used for round bypass applications When you know the bypass CFM requirements use the ROUND B...

Page 22: ...0667 12000 13333 14667 16000 36 9000 10500 12000 13500 15000 16500 18000 40 10000 11667 13333 15000 16667 18333 20000 44 11000 12833 14667 16500 18333 20167 22000 48 12000 14000 16000 18000 20000 2200...

Page 23: ...and controller are powered by a dedicated 24vac 40VA transformer 3 Do not install the bypass damper outside 4 Locate the Integrated Pressure Control IPC and air tube on the bypass damper 5 Drill hole...

Page 24: ...ranslates to inches of W C Note 1 To open all dampers it may be necessary to remove Y outputs to unit on the zone control board and to make full cool calls on all thermostats This will modulate damper...

Page 25: ...pplicable b Set to Cool mode c Set fan switch to AUTO mode d Set cool setpoint 4 below room temperature 14 At System Controller a Verify Y1 G and PWR LEDs are on If not cycle System Controller power s...

Page 26: ...ip heat After 8 minutes of continuous heat call if LAT is less than 90 then W2 will energize and auxiliary heat is on 8 Turn off all thermostats except zone 1 9 At zone 1 thermostat a Verify power swi...

Page 27: ...wiring shorted 0V dc on and w LAT installed Heating calls short cycle LAT open 5V dc on and w LAT installed Replace LAT LAT wiring open 5V dc on and w LAT installed Repair LAT wiring LAT SENSOR TEMPE...

Page 28: ...714 898 9963 Fax 714 898 6802 PATENTED PRODUCT Zonex Systems reserves the right to discontinue or change at any time speci cations or designs without notice and without incurring obligations Part DT4...

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