Zonar V4 Installation & User Manual Download Page 3

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V4™

Installation/User Guide

9 Pin Diagnostic 500K Cable .................................................................................................... 17

2-Pin Deutsch 500K Cable (Backbone) .................................................................................... 18

4 Pin, 4 Wire Power Cable ........................................................................................................ 18

4 Pin Testing and Cable Management ......................................................................................... 19

Power Bundle Wiring – 4 Pin .................................................................................................... 19

Using a Digital Multimeter (DMM) Probe for Testing 4 Pin Cable ........................................... 20

Wiring Guidelines ......................................................................................................................... 21

Fuse Taps Installation .............................................................................................................. 21

Poke and Weave Installation ................................................................................................... 21

External GPS Antenna (Optional) ................................................................................................ 23

Optional

GPS Antenna Adhesive Tag (for non-magnetic mounting surfaces) ....................... 23

GPS System Check ....................................................................................................................... 24

Check the LEDs ......................................................................................................................... 24

Turn Key Off .............................................................................................................................. 25

Turn to Accessory Position ...................................................................................................... 25

System Checklist .......................................................................................................................... 26

System Specifications .................................................................................................................. 27

Electrical ................................................................................................................................... 27

Environmental .......................................................................................................................... 27

GNSS Receiver .......................................................................................................................... 27

Cellular ...................................................................................................................................... 27

Summary of Contents for V4

Page 1: ...V4 Installation User Guide REV 04 06 18 ...

Page 2: ...Electrical 9 Drill Holes 10 Cable Management 10 Cable Management Examples 10 General Housekeeping 11 V4 Mounting Plate and Unit 11 Mounting Areas 12 Mounting Considerations 12 Orientation and Placement 13 V4 Pin Configuration 14 Power Data Cables 14 4 Pin 3 Wire Power Cable 15 Light Duty Power Data Cable 16 To install the light duty cable 16 ...

Page 3: ...meter DMM Probe for Testing 4 Pin Cable 20 Wiring Guidelines 21 Fuse Taps Installation 21 Poke and Weave Installation 21 External GPS Antenna Optional 23 Optional GPS Antenna Adhesive Tag for non magnetic mounting surfaces 23 GPS System Check 24 Check the LEDs 24 Turn Key Off 25 Turn to Accessory Position 25 System Checklist 26 System Specifications 27 Electrical 27 Environmental 27 GNSS Receiver ...

Page 4: ...User Guide 4 External GPS Antenna optional 27 V4 and Mount Dimensions 28 Typical Installation 29 Installation Example 30 System Installation 31 Zonar Discrete Input System 32 Warranty 33 Notices 34 Legal Information 35 ...

Page 5: ...an While we attempt to point out the most common installation questions and issues common sense good housekeeping procedures attention to detail safety adherence and technical competence of the professional installer are critical for a successful installation Please refer to your specific vehicle manufacturer guidelines for the installation of electrical components and wiring Details on operating ...

Page 6: ...V4 Installation User Guide 6 System Overview ...

Page 7: ...2 8 Disconnect vehicle battery ground cable Suggested 9 Install V4 Power Data cable Do not connect 4 Pin connector to V4 at this time Do not connect OBDII connector to vehicle at this time If used Required 14 10 Install Discrete Input cable If used 32 11 Install external GPS antenna If used 23 12 Install V4 mount plate V4 Required 11 13 Interconnectallcables wirestoV4 except4pinpower Required 14 1...

Page 8: ...t B V4 Mounting Plate and Mounting Screws Provided C GPS Antenna Optional D GPS Antenna Adhesive Tag Optional used for non magnetic rooftop GPS Antenna installs Note See External GPS for detailed information on GPS antenna requirements and recommendations ...

Page 9: ...d mounting Zonar equipment antennas and wiring near other radio equipment for example two way radios PA equipment and high energy electrical sources for example cables relays amplifiers etc Electrical Consult the vehicle s manufacturer for specific installation guidelines HIGHLY RECOMMENDED for Multiplex electrical systems All power leads red and white must be connected to the vehicle s protected ...

Page 10: ...ration drill holes which may pass rain water Cable Management Strain relieve and support all cable installations Avoid sharp bends and tight radius installations of cables Avoid moving components for example doors steering shafts handles fans etc Provide enough cable slack to allow for servicing of equipment adequate service loop Avoid routing cables through doors windows and other pinch points Av...

Page 11: ...rm in appearance 3 Clip excess wire tie protrusions V4 Mounting Plate and Unit To comply with FCC RF exposure requirements for mobile transmitting devices this device must be installed to provide a separation distance of at least 25 cm 10 inches from all persons See General Guidelines The installation technician must record which V4 unit is being installed in each vehicle 1 Find the GPS ID on the ...

Page 12: ...or to installation Enclosed areas require an external GPS Mounting Considerations Avoid mount areas with difficult access or areas that do not allow for direct diagnostic LED viewing Do not mount near other radio equipment such as two way radios PA equipment and high energy electrical sources e g cables relays amplifiers etc Avoid dirty dusty or damp mount areas for example near floors and entry w...

Page 13: ...V4 Installation User Guide 13 Orientation and Placement ...

Page 14: ...mary cables for connecting to the vehicle electrical and data system 4 Pin 3 Wire Power Cable Part 10007 Light Duty LD Power Cable Part 81008 with LD Breakout Part 80999 9 Pin Diagnostic 500K Cable Part 81523 with optional 6 9 pin adapter Part 81632 2 Pin Deutsch 500K Cable Part 81517 Additionally there is a fifth uncommon cable specifically used to wire around battery disconnect systems 4 Pin 4 W...

Page 15: ...9 data buses For wiring procedures see 4 Pin Testing and Cable Management This cable requires the vehicle to physically move at least 5 MPH for at least 100 feet to properly complete new installation checkout If this is not performed GPS and discrete input data will not be present in Ground Traffic Control until those thresholds are met ...

Page 16: ...ockout boom truck transmission lockout fuel monitoring devices etc Failure to comply with these requirements may cause interference with the safe and normal operation of the vehicle To install the light duty cable 1 Connect to the OBDII diagnostic port with the engine running Failure to perform this step may trigger a false check engine light on the dash on first engine start after installation Th...

Page 17: ...e 17 9 Pin Diagnostic 500K Cable Use this cable on heavy duty vehicles with SAE J1939 data buses The cable connects to the 9 Pin Deutsch diagnostic port The optional 6 9 pin adapter Part 81632 is available for J1708 connections ...

Page 18: ... Testing and Cable Management and Wiring Guidelines for procedures 4 Pin 4 Wire Power Cable This cable is similar to the Pin 3 Wire Cable but it adds a green chassis ground wire This power cable is only needed for vehicles equipped with negative side battery disconnect switches typically construction equipment This cable requires the vehicle to physically move at least 5 MPH for at least 100 feet ...

Page 19: ...er included for optimal system protection 3 Electrical fuses should be installed as close as possible to the source of power 4 For vehicles equipped with noise kill switches late model school buses Do not wire any Zonar equipment to the noise kill circuitry Power Bundle Wiring 4 Pin Red Constant DC 8 VDC to 32 VDC dependent on system type Black Battery Ground must be less than 1 ohm measure from 4...

Page 20: ...issing path data Straight line data segments Using a Digital Multimeter DMM Probe for Testing 4 Pin Cable A digital multimeter DMM is a test tool that is used to measure two or more electrical values such as voltage volts current amps and resistance ohms It is a standard diagnostic tool for technicians in the electrical industry Improper use of the DMM probe may damage the pins causing an intermit...

Page 21: ... a relay or any other object in the fuse panel prevents the fuse tap from seating fully relocate the fuse tap It is not permissible for the fuse tap to rub or make contact with other items in the fuse panel 3 In addition you must be able to re secure the fuse panel cover or door once the fuse tap is installed 4 Whenever possible use an empty location in the fuse panel that does not have an existin...

Page 22: ...aps of electrical tape or mastic Place one wire tie over the electric tape over the exact location where the wires are wrapped together Place another wire tie 1 to 2 from the first wire tie to secure the two wires together and as stress relief CAUTION Zonar has approved two types of fuse taps Use of other brands is not authorized Do not install these fuse kits in fuse panel locations greater than ...

Page 23: ...here is a clear antenna view of the open sky and maintain a minimum of 6 inches from any rooftop edge or ledge See below Drill deburr grommet weather seal and cable thru hole as required Drill hole size 1 2 500 grommet size 3 8 375 Optional GPS Antenna Adhesive Tag for non magnetic mounting surfaces Whenever possible avoid installing adhesive in cold wet or damp conditions Ideal application range ...

Page 24: ...ntenna must have a clear view to sky Do not proceed further until GPS LED is solid STATUS Solid green If blinking check the cables at the GPS unit and the vehicle connector Also check the integrated 4 Pin power pigtail at the GPS unit If the cables and the 4 Pin power pigtail are good use a standalone 4 Pin power cable Note STATUS will blink fast red when power is removed and the device is operati...

Page 25: ...d may indicate a problem check the white lead Contact Zonar Customer Care if in doubt Note Disregard the other LEDs for this check Turn to Accessory Position Turn the key to the accessory position with the engine off STATUS LED must not be solid Note A proper and complete system LED functional check requires the engine to be running ...

Page 26: ...V4 Installation User Guide 26 System Checklist ...

Page 27: ...onmental Operating Temp 40C to 85C Storage Temp 40C to 85C Humidity 95 R H non condensing Shock Vibration SAE J1455 MIL STD 202G GNSS Receiver GPS Glonass WAAS EGNOS MSAS GAGAN QZSS Very High Sensitivity receiver Rapid satellite acquisition Anti Jamming Anti Spoofing Cellular LTE Cat4 bands 2 4 5 7 17 UMTS 3G 850 900 1700 1900 2100 MHz GSM 2G 850 900 1800 1900 MHz External GPS Antenna optional Zon...

Page 28: ...V4 Installation User Guide 28 V4 and Mount Dimensions Please note that these are reference dimensions only ...

Page 29: ...V4 Installation User Guide 29 Typical Installation ...

Page 30: ...V4 Installation User Guide 30 Installation Example ...

Page 31: ...V4 Installation User Guide 31 System Installation ...

Page 32: ...V4 Installation User Guide 32 Zonar Discrete Input System ...

Page 33: ...y Hardware that has been misused altered willfully abused or that has been damaged due to improper installation by the customer Hardware installations must follow Zonar s equipment specific installation guidelines If product returned is determined to be damaged due to any of the aforementioned circumstances the Customer will be charged the price of a refurbished unit plus shipping and handling CUS...

Page 34: ...ssly approved by Zonar Systems could void the user s authority to operate the equipment Caution RF Exposure OET Bulletin 65 To comply with FCC RF exposure requirements for mobile transmitting devices the antenna s used for this transmitter must be installed to provide a separation distance of at least 25 cm 10 inches from all persons and must not be co located or operating in conjunction with any ...

Page 35: ... for any errors omissions ambiguity or misprinting contained here and Zonar expressly reserves the right to update and modify this manual as it deems appropriate This manual is not intended to provide legal advice but rather is intended to provide commercially reasonable information about Zonar s products and the regulations relating to such products as the regulations and products exist at the ti...

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