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Thanks!

Thank you for your purchase of a Zomeworks Track Rack™. The Zomeworks Track Rack is 
an ingenious and economical way to increase the annual output of photovoltaic modules by 
an average of 25% over those mounted on a fixed array. 

Tracker Operation

The Track Rack™ changes its orientation to the sun by shifting a mass of refrigerant between 
canisters on the east and west sides through a copper tube located at the southern-most end 
of the canisters. Aluminum “shadow plates” vary the amount of sunlight hitting both canisters. 
When the rack is not directly facing the sun, the canister farther from the sun absorbs more 
heat and builds pressure. This forces the fluid to move to the other canister, resulting in 
movement of the rack. Tracking is the result of a constant search for equilibrium. This process 
is effective throughout a very wide temperature range, and works well even in hazy and 
intermittent light conditions.

Choosing A Location

Choose a location where the tracker will receive clear, unobstructed light throughout the day. 
Keep in mind that the Sun rises and sets north of east and west in the summer, and rises and 
sets south of east and west in the winter. It is particularly important that your Track Rack™ 
receive morning light that is unshaded by structures, trees, bushes, etc. As the rack starts the 
day facing west (the position as of the previous sunset), clear morning light is required to “flip” 
the rack to the east. Morning shadows will delay wake-up time. 

Trackers and Wind

The shock absorbers are the first line of defense for the Track Rack™ against wind. They 
prevent sudden gusts from pushing the rack off-course, as well as restricting any violent 
movement that may harm the rack and modules. The shocks yield to a constant force by 
design, thus promoting tracking and, as a result, will be affected in a constant wind-loading 
situation. The bumper bolt/s are the second failsafe in the structure. They prevent 
catastrophic failure from occurring by limiting the overall travel of the Track Rack™.

Summary of Contents for UTR-020 TRACK RACK

Page 1: ...UTRK 040 Track Rack Assembly Instructions 1011A Sawmill Road NW PO Box 25805 Albuquerque NM 87125 USA 505 242 5354 800 279 6342 FAX 505 243 5187 E mail zomework zomeworks com ZOMEWORKS...

Page 2: ...light conditions Choosing A Location Choose a location where the tracker will receive clear unobstructed light throughout the day Keep in mind that the Sun rises and sets north of east and west in the...

Page 3: ...orks can only provide general guidelines for the design and installation of the mounting pole Our recommended hole diameters and depths are based on typical soils For installations in sandy or muddy a...

Page 4: ...proximate ground level Allow concrete and pipe to set for a MINIMUM of 36 hours before installing Track Rack Extruded Mounting Rail Description The Zomeworks Extruded Rail is designed to be mounted to...

Page 5: ...washers and nuts and tighten lightly Install the Counterweight Arm in the same way Make sure that the arm is close to centered on the rail sections Install spring lock washers and nuts When the alignm...

Page 6: ...or purposes of installation tilt the axle in the shallowest position Bolts only need to be lightly tightened for rack assembly After assembly is completed tighten the 5 8 bolt to 75 ft lbs and the 1 2...

Page 7: ...nstallation Bolt the upper half of the Shock to the Cross Arm using the 1 2 x 2 hex bolt and hex nut Do not tighten down on the urethane bushing there should be enough play to allow free movement of S...

Page 8: ...nstalling the provided 1 4 hex bolts in to the slots on the extruded rails 2 bolts on each rail per module Lift module up to the Cross Arms and locate the innermost hex bolt on the North Cross Arm wit...

Page 9: ...the bearing cutout faces towards the inside of the rack and is offset towards the module see drawing Carefully arrange the 1 4 bolts so they line up with the module holes Install the Cross Arm on to t...

Page 10: ...e tightened between the head of the bolt and the jam nut Using the 1 1 2 wrench or adjustable wrench tighten the Bumper Bolt jam nut against the welded nut to 75 ft lbs Gimbal Installation Install the...

Page 11: ...Instructions Canister Mounting Tabs Canister Mounting Tabs are pre assembled with the necessary hardware Two of the tabs are mirrored copies of the other The strap goes on the top side of the rack Lo...

Page 12: ...e strap clamps The Canisters can usually be installed so that they are centered with respect to the Cross Arms If the Canisters must be offset this will not affect the function of the rack Re install...

Page 13: ...usting tilt throughout the year can add approximately 3 6 to the annual output will vary with location climate etc If setting the rack for one year round setting the tilt should be close to the latitu...

Page 14: ...mes In very cold temperatures 10F trackers may cease to track In these conditions we recommend tying the tracker in a fixed due south position at the steepest tilt angle Tracker Troubleshooting TRACKE...

Page 15: ...day If the tracker rotates further to one side than the other this may indicate that it is imbalanced left to right This can be fixed by making small adjustments to the position of the mounting rails...

Page 16: ...to the customer and will be returned freight pre paid If the damage is not a manufacturing defect the factory will contact the customer before any repairs are made Original owners should contact thei...

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