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© Copyright 2015 Zoeller

®

 Co. All rights reserved.

All installations must comply with all applicable electrical and plumbing codes, including, but not limited to, National Electrical Code, 

local, regional, and/or state plumbing codes, etc.

ZEPA0561

Typical Sewage/Waste Pumping System Installation

ZEPA0562

  (1)   Electrical wiring and protection 

must 

be in accordance with the 

National Electrical Code per NEC articles 500 through 503 for 

installation in Class 1, Division 1, Group C & D environments, 

and any other applicable state and local electrical requirements.

  (2)   Install proper full flow check and shut-off valve.

  (3)  Install proper controls. (Outdoor panels in ventillated areas 

require 

NEMA 3R or 4X enclosure) Float switch connections 

shall be intrinsically safe.

  (4)   All installations 

require 

a basin cover to prevent debris from 

falling into the basin and to prevent accidental injury.

  (5)   Cords must be properly sealed per NEC articles 500 through 

503 for installation in Class 1, Division 1, Group C & D environ-

ments, to prevent moisture and gases from entering the control 

panel. 

  (6)  

When check valve is installed

, drill a 3/16" diameter hole in 

the discharge pipe below the check valve even with the top of 

the pump. NOTE: The hole must be below the basin cover and 

cleaned periodically. Water stream will be visible from this hole 

during pump run periods. Also a vent hole is drilled in the pump 

housing. Be sure that this hole is cleared during any servicing.

  (7)   Vent gases and odors to the atmosphere through vent pipe per 

Local and State codes.

  (8)   Secure power cord to avoid entanglement with variable level 

float switch mechanism.

  (9)  

Do not

 reduce pump discharge pipe below 3" IPS size.

  (10)   Basin 

must 

be in accordance with all applicable codes

 

  and specifications. Basin must be sized to allow a minimum 3 

minute lapse time between starts.

  (11)   The tethered variable level float switches must be free and not 

hang up on pump or pit peculiarities. Float switch circuits shall 

be intrinsically safe.

 (12) 

If

 a rail system is used, it should be non-sparking. Discharge 

elbow 

must

 be firmly anchored to the bottom of basin. In 

fiberglass basin, the bottom will need to be reinforced if the 

discharge elbow is used.

 (13) 

If

 a rail system is used, it should be non-sparking. The guide 

rails are ¾” schedule 40 pipe for threaded vertical discharge 

units and 2” schedule 40 pipe for flanged horizontal discharge 

units. Brass, stainless steel or galvanized steel is recommended.

  (14)   Install ring and cable for lifting pump from pit.

  (15)   Basin must be clean and free of debris after installation.

TYPICAL OUTDOOR CONCRETE BASIN WITH VALVE 

BOX AND HINGED ACCESS COVERS

TYPICAL INDOOR FIBERGLASS BASIN

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13 

12 

11 

10 

15 

 5 

9

10

5

1

8

4

3

4

7

10

7

15

6

14

11

12

13

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6

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Summary of Contents for X61 HD Series

Page 1: ...1074 for a proper start up and warranty protection Many items contained within when followed correctly will not only ensure a long and problem free life for the pump but also save time and money during installation Should further assistance be necessary please call our Product Service Department at 1 800 928 PUMP 7867 Safety Instructions CAUTION TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MA JOR ...

Page 2: ...r Engineered Products subjected to misuse misapplication neglect alternation accident or act of God that has not been installed in accordance with Zoeller Engineered Products installation instructions that has been exposed to but not limited to hydrocarbons hydrocarbon derivatives oil gasoline solvents etc or other abrasive or corrosive substances is in lieu of all other warranties expressed or im...

Page 3: ...handling various sizes of solid waste be of the bottom intake design to reduce clogging and seal failures If a check valve is incorporated in the installation a vent hole approx 3 16 must be drilled in the discharge pipe below the check valve and pit cover to purge the unit of trapped air Water stream will be visible from this hole during pump run periods This vent hole should be checkedperiodical...

Page 4: ...ll be visible from this hole during pump run periods Also a vent hole is drilled in the pump housing Be sure that this hole is cleared during any servicing 7 Vent gases and odors to the atmosphere through vent pipe per Local and State codes 8 Secure power cord to avoid entanglement with variable level float switch mechanism 9 Do not reduce pump discharge pipe below 3 IPS size 10 Basin must be in a...

Page 5: ...t will activate whenever water is present in the cavity Whenever the seal leak light is activated indicating that the lower seal has failed the pump should be removed and serviced in order to avoid damage to the motor 3 The green wire shall be connected to a ground lug in the panel CONTROL PANELS These pumps require a control panel The control panel rarely requires an explosion proof rating since ...

Page 6: ...panel For components purchased separately used the diagram for installation and hookup Single phase models are nonautomatic To operate automatically a control panel must be added to the power circuit Follow the instructions provided with the panel ZEPA0478 WIRING DIAGRAM WIRING DIAGRAM ZEPA0538 MODELS X6120 X6121 USING SUPCO PR90 RELAY BEFORE 10 1 07 MODELS X6111 X6122 X6123 X6124 AND X6120 X6121 ...

Page 7: ...harge valves should be placed in the fully open position Sys tems should not be operated for extended periods of time with the discharge valves partially closed due to damaging the valve SHUTDOWN PROCEDURES Ifasystemisshutdownformorethansixmonths thefollowingisrecommended Pumps If pit is to remain dry then the pump can remain in the pit With the pump in the pit it should be operated for five minut...

Page 8: ...ips overload or blows fuse COMMON CAUSES Incorrect Voltage Unbalanced power source Incorrect motor rotation Negative or low head Excessive water temperature Impeller or seal mechanically bound Defective capacitor or relay Motor shorted Lost one line in a Three Phase unit C Pumps starts and stops too often Check valve stuck open Level controls out of adjustment Temperature sensor tripping Thermal o...

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