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© Copyright 2015 Zoeller

®

 Co. All rights reserved.

*Consult Factory.

Electrical Data

  

  Service  

        

Amps 

 

 Winding 

 Model  BHP  Factor  RPM  Voltage  Phase  Hertz 

 

 

 

 

KVA Code 

Resistance

 

        

Full 

Load 

In 

Air 

Shut 

Off 

Locked 

Rotor  Line-to-Line

 EX6111 

1.2 

3450 

230 

60 

28.0 

7.2 

12.9 

132.0 

0.5/3.5

 JX6111 

1.2 

3450 

200 

60 

17.5 

5.7 

9.2 

66.0 

0.8

 FX6111 

1.2 

3450 

230 

60 

15.2 

5.0 

8.0 

57.0 

1.0

 GX6111 

1.2 

3450 

460 

60 

7.6 

2.5 

4.0 

28.5 

4.0

 BAX6111 

1.2 

3450 

575 

60 

6.1 

2.3 

3.2 

25.2 

6.5

 

JX6112 

1/2 

1.2 

3450 

200 

60 

25.3 

7.6 

12.3 94.0 D 0.48

 

FX6112 7 

1/2 1.2 3450 230  3  60  22.0 

6.2  10.5 

82.0 

0.62

 

GX6112 7 

1/2 1.2 3450 460  3  60  11.0 

3.1  5.5 

41.0 

2.4

 

BAX6112 

1/2 1.2 3450 575  3  60  9.0 

2.9  4.5 

36.0 

3.4

  JX6113 

10     

1.0 

3450 

200 

60 

32.2 

7.6 

14.4 

94.0 

0.48

  FX6113 

10     

1.0 

3450 

230 

60 

28.0 

6.6 

12.3 

82.0 

0.62

  GX6113 

10     

1.0 

3450 

460 

60 

14.0 

3.3 

6.8 

41.0 

2.4

  BAX6113 

10     

1.0 

3450 

575 

60 

11.0 

2.9 

5.4 

36.0 

3.4

  EX6120 

1.2 

1750 

230 

60 

6.9 

4.1 

4.7 

48.0 

2.5 / 4.8 

 JX6120 

1.2 

1750 

200 

60 

4.3 

3.3 

3.7 

32.0 

2.2 

 FX6120 

1.2 

1750 

230 

60 

3.7 

2.2 

2.6 

28.0 

3.0

 

GX6120 

1.2 

1750 

460 

60 

1.9 

1.1 

1.3 14.0 M 12.0

 BAX6120 

1.2 

1750 

575 

60 

1.6 

1.0 

1.1 

11.5 

18.0

  EX6121 

1 1/2 

1.2 

1750 

230 

60 

8.9 

4.3 

5.3 

48.0 

2.5 / 4.8

 

JX6121 1 

1/2 1.2 1750 200  3  60  5.9 

3.3  3.7 

32.0 

2.2

 

FX6121 1 

1/2 1.2 1750 230  3  60  5.1 

2.3  2.9 

28.0 

3.0

 

GX6121 1 

1/2 1.2 1750 460  3  60  2.6 

1.2  1.5 

14.0 

12.0

 

BAX6121 

1/2 1.2 1750 575  3  60  2.0 

1.0  1.3 

11.5 

18.0

 EX6122 

1.2 

1750 

230 

60 

14.5 

6.3 

10.5 

86.0 

.94/3.8

 JX6122 

1.2 

1750 

200 

60 

7.8 

4.5 

5.0 

46.0 

1.5

 FX6122 

1.2 

1750 

230 

60 

6.8 

3.4 

4.4 

41.0 

2.0

 GX6122 

1.2 

1750 

460 

60 

3.4 

1.2 

2.2 

20.5 

8.0

 

BAX6122 

1.2 

1750 

575 

60 

2.7 

1.4 

1.8 16.2 K 12.0

 EX6123 

1.2 

1750 

230 

60 

17.0 

7.2 

8.9 

86.0 

.94/3.8

 JX6123 

1.2 

1750 

200 

60 

11.0 

4.5 

5.6 

46.0 

1.5

 FX6123 

1.2 

1750 

230 

60 

9.6 

3.4 

4.7 

41.0 

2.0

 GX6123 

1.2 

1750 

460 

60 

4.8 

1.7 

2.4 

20.5 

8.0

 

BAX6123 

1.2 

1750 

575 

60 

3.9 

1.4 

2.0 16.2 F 12.0

  EX6124 

1.2 

1750 

230 

60 

28.0 

16.1 

19.7 

139.0 

.9 / 3.1

 JX6124 

1.2 

1750 

200 

60 

17.5 

6.2 

7.6 

64.0 

1.0

 FX6124 

1.2 

1750 

230 

60 

15.2 

6.1 

7.4 

58.0 

1.3

 GX6124 

1.2 

1750 

460 

60 

7.6 

3.1 

3.7 

29.0 

5.2

 BAX6124 

1.2 

1750 

575 

60 

6.1 

1.5 

3.4 

23.0 

8.0

 

JX6125 7 

1/2 1.0 1750 200  3  60  25.3  17.9  18.3 

83.0 

0.5

 

FX6125 7 

1/2 1.0 1750 230  3  60  22.0  15.0  15.7 

72.0 

0.7

 

GX6125 7 

1/2 1.0 1750 460  3  60  11.0 

7.5  7.9 

36.0 

2.8

 

BAX6125 

1/2 1.0 1750 575  3  60  9.0 

5.3  5.8 

29.0 

5.4

Preinstallation Information

 1

.  Check to be sure your power source is capable of handling the voltage require-

ments of the motor, as indicated on the pump nameplate. 

 2.  

The float switches must be connected to an intrinsically safe circuit in the control 

panel. The installation of float switches is the responsibility of the installing party 

and care should be taken that the tethered float switch will not hang up on the 

pump apparatus or pit peculiarities and is secured so that the pump will shut off.  

It is recommended that rigid piping and fittings be used and the pit be 36" or 

larger in diameter.   

                        

 3.  INFORMATION - VENT HOLE PURPOSE.

 It is necessary that all submersible 

pumps capable of handling various sizes of solid waste be of the bottom intake 

design to reduce clogging and seal failures. If a check valve is incorporated in 

the installation, a vent hole (approx. 3/16") must be drilled in the discharge pipe 

below the check valve and pit cover to purge the unit of trapped air. Water stream 

will be visible from this hole during pump run periods. This vent hole should be 

checked periodically for clogging and cleaned as necessary. Trapped air is caused 

by agitation and/or a dry basin. 

 

4.

  Water hammer creates momentary high pressure surges. These surges can 

cause severe damage to check valves and the piping system. Consideration for 

water hammer must be included in the piping system design. Reference ASPE 

Data Book, Chapter 2.33. Some systems may require external spring or lever 

weighted check valves or other engineered solutions.

 5.

  Three phase pumps must be connected for proper rotation, which is counter-

clockwise looking into impeller inlet. See page 5 for instructions for checking 3 

phase rotation.

 

6.

  Care should be taken during the initial installation to be sure that adequate air 

supply is available whenever any person is in the basin. Always follow OSHA 

guidelines on confined space requirements.

1.  Inspect your pump.

 Occasionally, products are damaged during shipment. If the unit is damaged, contact your distributor before using. 

DO NOT 

remove the test plugs in the cover nor the motor housing.

2.  Carefully read the literature

 provided to familiarize yourself with specific details regarding installation and use. These materials should be retained for future reference.

3.  National Electrical Code (NEC) articles 500 through 503 explain in detail the requirements for the installation and wiring of electrical equipment in hazardous locations.

 1.   

Not for use in acidic atmospheres.

 2. 

Do not lift, carry, or hang pump by the electrical cables. Damage to the electrical cables 

can cause shock, burns or death. 

 

                        

 3. Make sure there is a properly grounded connection available.

  All pumps are 

furnished with provisions for proper grounding to help protect you against the possibility 

of electrical shock.   

                        

 4.

 

 

Make certain that the control box is within the reach of the pump’s power supply cord. 

DO NOT USE AN EXTENSION CORD.

 Extension cords that are too long or too light 

do not deliver sufficient voltage to the pump motor. But, more important, they could 

present a safety hazard if the insulation were to become damaged or the connection 

end were to fall into the sump.

 5.  Make sure the pump electrical supply circuit is equipped with fuses and disconnect 

or circuit breakers of proper capacity. 

A separate branch circuit is recommended, 

sized according to the “National Electrical Code” for the current shown on the pump 

nameplate.

 

6.

 Risk of electric shock - These pumps have not been investigated for use in swimming 

pool areas.

7.

  According to the state of California (Prop 65), this product contains chemicals known 

to the state of California to cause cancer and birth defects or other reproductive harm.

8.

 Electrical wiring and protection 

must 

be in accordance with the National Electrical 

Code per NEC articles 500 through 503 for installation in Class 1, Division 1, Group 

C & D environments, and any other applicable state and local electrical requirements.

CAUTION

SEE BELOW FOR

LIST OF CAUTIONS

SEE BELOW FOR

LIST OF WARNINGS

NOTE: CSA Certified pumps are certified to CSA Standard C22.2 No. 145.

Summary of Contents for X61 HD Series

Page 1: ...1074 for a proper start up and warranty protection Many items contained within when followed correctly will not only ensure a long and problem free life for the pump but also save time and money during installation Should further assistance be necessary please call our Product Service Department at 1 800 928 PUMP 7867 Safety Instructions CAUTION TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MA JOR ...

Page 2: ...r Engineered Products subjected to misuse misapplication neglect alternation accident or act of God that has not been installed in accordance with Zoeller Engineered Products installation instructions that has been exposed to but not limited to hydrocarbons hydrocarbon derivatives oil gasoline solvents etc or other abrasive or corrosive substances is in lieu of all other warranties expressed or im...

Page 3: ...handling various sizes of solid waste be of the bottom intake design to reduce clogging and seal failures If a check valve is incorporated in the installation a vent hole approx 3 16 must be drilled in the discharge pipe below the check valve and pit cover to purge the unit of trapped air Water stream will be visible from this hole during pump run periods This vent hole should be checkedperiodical...

Page 4: ...ll be visible from this hole during pump run periods Also a vent hole is drilled in the pump housing Be sure that this hole is cleared during any servicing 7 Vent gases and odors to the atmosphere through vent pipe per Local and State codes 8 Secure power cord to avoid entanglement with variable level float switch mechanism 9 Do not reduce pump discharge pipe below 3 IPS size 10 Basin must be in a...

Page 5: ...t will activate whenever water is present in the cavity Whenever the seal leak light is activated indicating that the lower seal has failed the pump should be removed and serviced in order to avoid damage to the motor 3 The green wire shall be connected to a ground lug in the panel CONTROL PANELS These pumps require a control panel The control panel rarely requires an explosion proof rating since ...

Page 6: ...panel For components purchased separately used the diagram for installation and hookup Single phase models are nonautomatic To operate automatically a control panel must be added to the power circuit Follow the instructions provided with the panel ZEPA0478 WIRING DIAGRAM WIRING DIAGRAM ZEPA0538 MODELS X6120 X6121 USING SUPCO PR90 RELAY BEFORE 10 1 07 MODELS X6111 X6122 X6123 X6124 AND X6120 X6121 ...

Page 7: ...harge valves should be placed in the fully open position Sys tems should not be operated for extended periods of time with the discharge valves partially closed due to damaging the valve SHUTDOWN PROCEDURES Ifasystemisshutdownformorethansixmonths thefollowingisrecommended Pumps If pit is to remain dry then the pump can remain in the pit With the pump in the pit it should be operated for five minut...

Page 8: ...ips overload or blows fuse COMMON CAUSES Incorrect Voltage Unbalanced power source Incorrect motor rotation Negative or low head Excessive water temperature Impeller or seal mechanically bound Defective capacitor or relay Motor shorted Lost one line in a Three Phase unit C Pumps starts and stops too often Check valve stuck open Level controls out of adjustment Temperature sensor tripping Thermal o...

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