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© Copyright 2010 Zoeller Co. All rights reserved.

Service Checklist

  

Electrical precautions. Before servicing the pump, always shut off the main power circuit. Make sure you are wearing 

insulated protective sole shoes and not stand ing in water. Under fl ooded conditions, con tact your local electric company or a qualifi ed 
licensed electrician for dis con nect ing electrical service to the pump prior to re mov al.

  

Pumps contain oil which becomes pressurized and hot under operating conditions. Allow 2½ hours after shut down before 

servicing pump.

 Condition

  A.  Pump will not start or run.

  B.  Motor overheats and trips on overload.

  C.  Pump will not shut off.

 

D.  Pump operates but delivers little or no water.

 
 

E.  Pump starts and stops too often.

  F.  Large red fl ashing light comes on at control  box.

  G.  Grease and solids accumulate in pit around pump.

Common Causes

Blown panel or circuit breaker fuse, low voltage, thermal overload open, defective 
capacitor  circuit,  im pel ler  clogged,  fl oat switch held down or de fec tive, incorrect wiring 
in control panel, water in cap assembly.

Incorrect voltage, impeller  blocked, negative head (dis charge lower than intake of 
pump). Defective “off” fl oat.  Pump runs con tin u ous ly at low water level. Low oil level 
in motor shell.

Air lock, debris under fl oat assembly, defective switch, in com ing sewage exceeds 
ca pac i ty  of  pump.

Intake clogged with grease or sludge, pump air locked (clear vent hole), low or 
in cor rect voltage, clogged dis charge line, operating near shut-off head.

Check valve stuck open or defective. Sump pit too small to handle incoming sewage. 
Level control out of adjustment. Thermal overload tripping.

High water in pit. Check pump for clogging, or overload trip. See “A” and “D” 
above.

Break up solids and run pump with water running into the pit. Allow level to lower to the 
pump intake.  Continue until solids are cleared from the pit.
Do not drain kitchen grease down the sink.

MAIL TO:  P.O. BOX 16347

Louisville, KY  40256-0347

SHIP TO:  3649 Cane Run Road

Louisville, KY  40211-1961

(502) 778-2731 • 1 (800) 928-PUMP

FAX (502) 774-3624

Manufacturers of . . 

www.zoeller.com

Summary of Contents for X161

Page 1: ...UENT SEWAGE X282 X284 X292 X293 X294 X295 X404 X405 X161 X163 X165 X185 X186 X188 X189 X191 ZOELLER HAZARDOUS ENVIRONMENT PUMPS For Class 1 Division 1 Groups C D Applications Explosion Proof Motors Model Number ______________ Date Code _______________ Simplex Duplex Job Name ____________________________________________ Distributor ____________________________________________ Date of Purchase _____...

Page 2: ...ecured so that the pump will shut off It is recommended that rigid piping and fittings be used and the pit be 36 or larger in diameter 3 INFORMATION VENT HOLE PURPOSE It is necessary that all submersible pumps capable of handling various sizes of solid waste be of the bottom intake design to reduce clogging and seal failures If a check valve is incorporated in the installation a vent hole approx 3...

Page 3: ... 60 3 3 1 3 10 0 L 38 8 34 5 DX186 1 3450 230 1 60 13 7 9 3 45 7 H EX186 1 3450 230 1 60 13 7 9 3 45 7 H 1 29 1 05 HX186 1 3450 200 1 60 17 2 11 8 54 5 J IX186 1 3450 200 1 60 17 2 11 8 54 5 J 86 71 JX186 1 3450 200 3 60 10 3 6 0 45 2 M 2 62 2 14 FX186 1 3450 230 3 60 9 2 5 5 39 4 M 3 52 2 8 GX186 1 3450 460 3 60 4 6 2 8 19 7 M 13 9 11 3 DX188 1 3450 230 1 60 14 0 7 4 45 7 H 1 29 1 05 EX188 1 3450...

Page 4: ...7 8 10 1 54 5 J 86 71 JX294 1 3450 200 3 60 10 8 5 3 45 2 M 2 62 2 14 FX294 1 3450 230 3 60 9 5 4 5 39 4 M 3 5 2 8 GX294 1 3450 460 3 60 4 8 2 3 19 7 M 13 9 11 3 BAX294 1 3450 575 3 60 3 8 1 8 15 9 M 20 6 18 3 DX295 2 3450 230 1 60 17 1 9 1 45 7 F EX295 2 3450 230 1 60 17 1 9 1 45 7 F 1 29 1 05 HX295 2 3450 200 1 60 20 5 11 5 54 5 F IX295 2 3450 200 1 60 20 5 11 5 54 5 F 86 71 JX295 2 3450 200 3 6...

Page 5: ...ionsareincludedwiththerailsystem and basin instructions If pump is being retrofitted to an existing rail system accessory parts may be required Consult the factory and advise make and model of rail system being used 3 All electrical connections including pump to control box and power supply to control panels must comply with the National ElectricalCode andapplicablelocalcodes Installationofelectri...

Page 6: ...l Information continued PUMP PERFORMANCE CURVE MODEL X282 X284 X292 X293 X294 X295 2 SOLIDS CAPACITY 720 190 GALLONS LITERS 0 80 6 4 2 0 10 5 10 20 15 20 FLOW PER MINUTE 110 160 240 320 400 30 40 50 60 70 80 100 90 X282 560 480 640 150 130 120 140 X292 170 160 180 X284 80 14 12 10 8 TOTAL DYNAMIC HEAD 25 30 35 40 45 22 20 18 16 50 55 60 65 70 METERS FEET X293 800 X295 210 200 X294 220 75 24 010739...

Page 7: ... CHECK VALVE 6 1 16 SK1912 X160 X190 Series 1 1 4 11 1 2 NPT CHECK VALVE 22 1 4 2 NPT OR 3 NPT AVAILABLE 6 5 16 21 11 16 5 5 8 9 16 6 5 16 SK1913 SK2506 SK2507 X280 Series SK1914 6 1 2 8 3 4 21 1 2 6 1 16 4 9 16 4 9 16 22 CHECK VALVE 2 NPT OR 3 NPT AVAILABLE 1 1 4 11 1 2 NPT SK2508 X290 Series AUTOMATIC AUTOMATIC NONAUTOMATIC NONAUTOMATIC AUTOMATIC NONAUTOMATIC ...

Page 8: ...rain relief Installation and checking of electrical circuits and hardware should be performed by a qualified licensed electrician EXPLOSION PROOF WIRING DIAGRAMS X160 X180 X190 X280 X290 X400 SERIES All installation of controls protection devices and wiring should be done by a qualified licensed electrician All electrical and safety codes should be followed including the most recent National Elect...

Page 9: ...9 Copyright 2010 Zoeller Co All rights reserved Pump Wiring Instructions continued 016889 016890 SINGLE PHASE AUTOMATIC MODEL X282 SINGLE PHASE AUTOMATIC MODELS X160 X290 ...

Page 10: ...Pump power cables and control floats properly installed and voltage verified Conduit connections to panel are properly sealed After installing the pump into the containment area with adequate submergence open the discharge valve fully Start the unit using manual controls If flow is appreciably less than rated performance pump may be air locked To expel trapped air jog the unit several times using ...

Page 11: ...tion and checking of electrical circuits and hardware should be performed by a qualified electrician Pump is never to be lifted by power cord Unitmustbecleanedanddisinfected insidethe pumping chamber and all exterior surfaces prior to servicing General Maintenance GENERAL SYSTEM INSPECTION Before the system is placed into operation it should be inspected by a qualified technician Wiring and ground...

Page 12: ...itor circuit impeller clogged float switch held down or defective incorrect wiring in control panel water in cap assembly Incorrect voltage impeller blocked negative head discharge lower than intake of pump Defective off float Pump runs continuously at low water level Low oil level in motor shell Air lock debris under float assembly defective switch incoming sewage exceeds capacity of pump Intake ...

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