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© Copyright 2020 Zoeller

®

 Co. All rights reserved.

1-1/4" NPT

18-5/8" [473 mm]

5" [127 mm]

6-1/2"

[165 mm]

4" [102 mm]

4" [102 mm]

7-5/8"

[194 mm]

4"

[102 mm]

General Information

GRINDER PUMP DESCRIPTION

1.  Pumps  are  constructed  of  cast  iron  with  powder  coated  epoxy 

protection for long life when pumping sewage in submersible 

applications.  The cutter assembly is comprised of 440 C stainless 

steel components hardened to a value of 55-60 on the Rockwell C 

scale; a cutter and a precision ground flat disk.  Cutting action takes 

place with the rotation of the cutter in the clockwise (looking down 

on the unit) direction only, see Fig. 6 on page 11.

2.  Pump  motors are available in single and three phase design.  Single 

phase motors require a starting relay, starting capacitor and a run 

capacitor.  These items are located in the switch case on the pump.

3.  These grinder pumps have a single seal design and do not have 

sensor wires.

4.  Automatic reset thermal overload protection is integral on single 

phase motors. For three phase models, overload protection is to be 

provided in the control panel.

FIELD ASSEMBLED INSTALLATION

1.  Installation and piping instructions are included with the rail system 

and basin instructions.  If pump is being retrofitted to an existing 

rail system, accessory parts may be required.  Consult the factory 

and advise make and model of rail system being used.

2.  Refer to the appropriate Indoor/Outdoor prepackaged instructions 

on pages 6-9 for more information on system installation.

3.  All electrical connections including pump to control box and power 

supply to control panels must comply with the “National Electrical 

Code” and applicable local codes.  Conduit and panel enclosure 

openings  must  have  a  gas  and  watertight  seal.    Installation  of 

electrical panels, conduit and connections should be made by a 

qualified licensed electrician.  A UL Listed potting kit, P/N 10-2350, 

is available from Zoeller Company.

4.  When installing a pump with a check valve, or a rail system with 

a check valve, you must give the pump case time to fill to help 

prevent air lock when lowering the unit into the liquid. The pump 

case has an air vent located behind the discharge. This air vent is 

across the pump housing mounting surface and must be cleaned 

before each reinstall. An extra air vent hole (3/16") may be drilled 

in discharge pipe below the check valve to help prevent air lock. 

This drilled hole must be cleaned before each reinstall. After the 

pump is installed, run the unit submerged to assure the pump case 

is filled (Water should come out of 3/16" diameter hole).

SK1621

FIGURE 1.

154108

154108

TOTAL DYNAMIC HEAD/FLOW

PER MINUTE

SEWAGE AND DEWATERING

Shut-off Head:

90

100

80

70

53 ft. (16.2m)

27.4
30.5

24.4

21.3

-
-

-

-

MODEL

60

50

40

30

20

10

5

Feet

-

-

16.5

28

37

42

15.2
18.3

12.2

6.1

9.1

3.0

-
-

62

140

106

159

43

Gal.

1.5

Meters

820

Liters

163

-

-

12

81 ft. (24.7m)

-

-
-

-

45

22

32

39

42

43

43

121

83

148

159

43

Gal.

819

Liters

Gal.

818

Liters

-
-
-
-

16.7

27

36

107 ft. (32.6m)

7

63
26

102

136

43

46

46

46

46

46

174
163

174

174

174

174

46

174

15

40

35

41

25

33

43

4.6

7.6

10.7

163
163
163

151

125

83

22

163

155

43

163

46

174

46

174

46

174

20

30

40

50

60

10

15

20

25

30

35

40

45

50

55

5

20

40

60

80

100

120

140

160

180

200

0

METERS

FEET

PUMP PERFORMANCE CURVE

MODELS 818/819/820 

0

TO

TAL D

YNAMIC HEAD

FLOW PER MINUTE

U.S. GALLONS
LITERS

70

10

80

90

100

110

4

8

12

16

20

24

28

32

820

819

818

Summary of Contents for SHARK 800 Series

Page 1: ...ble of Contents Safety Instructions 1 Limited Warranty 2 Preinstallation Checklist 3 General Information 4 Pump Wiring Instructions 5 Typical Indoor Prepackaged System 6 Indoor Prepackaged Installatio...

Page 2: ...e mechanism or the complete unit No allowance will be made for shipping charges damages labor or other charges that may occur due to product failure repair or replacement This warranty does not apply...

Page 3: ...iarities and are secured so that the grinder pump will shut off It is recommended to use rigid pipe and fittings and the pit be 24 in diameter for simplex systems and 36 in diameter for duplex systems...

Page 4: ...t comply with the National Electrical Code and applicable local codes Conduit and panel enclosure openings must have a gas and watertight seal Installation of electrical panels conduit and connections...

Page 5: ...diagram above to secure the float switch properly and obtain the proper tether to customize the on off cycle to each application Note the minimum off level shown above On Prepackaged Systems the tethe...

Page 6: ...STEEL CORD SEAL INSPECTION PLATE 3 GROMMET SEAL SWITCH CORD ALARM FLOAT BASIN COVER LIFTING BOLT 16 X 1 4 STEEL 5 16 304 STAINLESS STEEL PUMP PLATE PUMP POWER CORD SILENCE INPUT 1 POWER ON FIELD INST...

Page 7: ...be located in a very low traffic area within 15 of the power disconnect The hole should be at least 8 larger in diameter than the basin in order to leave 4 of backfill all the way around the perimete...

Page 8: ...LASS AFD 1 25 2 Z RAIL 2 CAST IRON CHECK VALVE 3 4 GUIDE RAILS 2 SCH 80 BALL VALVE 2 FLEX BOOT FITTING LOCATION VARIES WITH BASIN DEPTH FLOAT TREE ASSEMBLY 2HP GRINDER PUMP 2 PVC SCH 80 PLBG 1 8 302 S...

Page 9: ...inner diameter with the hole in the basin Attach the hub to the side of the basin using the sealant and hardware provided 6 The bottom of the excavation can now be properly backfilled compacted and le...

Page 10: ...ely installed Floats positioned properly Discharge valves open 3 16 vent hole drilled in pipe between check valve and pump Once the above has been verified proceed with the following checks Pump power...

Page 11: ...ng both disc and cutter to a 32 micro finish Do not attempt grinding in the field Send parts to a qualified machine shop or return to the factory for repair The disc cutter and shims are a matched set...

Page 12: ...ays disconnect pump and panel from its power source before handling Never enter the basin until it has been properly ventedandtested Anypersonenteringabasinshouldbewearing aharnesswithsafetyropeextend...

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