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© Copyright 2018 Zoeller

®

 Co. All rights reserved.

Manufacturer  warrants,  to  the  purchaser  and  subsequent  owner  during 

the warranty period, every new product to be free from defects in material 

and workmanship under normal use and service, when properly used and 

maintained, for a period of one year from date of purchase by the end user, or 

18 months from date of original manufacture of the product, whichever comes 

by the end user, or 18 months from the date of original manufacture of the 

in material or workmanship, will be repaired, replaced or remanufactured 

at Manufacturer's option, provided however, that by so doing we will not be 

obligated to replace an entire assembly, the entire mechanism or the complete 

unit.  No allowance will be made for shipping charges, damages, labor or 

other charges that may occur due to product failure, repair or replacement.
This warranty does not apply to and there shall be no warranty for any material 

or product that has been disassembled without prior approval of Manufacturer, 

subjected to misuse, misapplication, neglect, alteration, accident or act of 

God; that has not been installed, operated or maintained in accordance with 

Manufacturer's installation instructions; that has been exposed to outside 

substances including but not limited to the following:  sand, gravel, cement, 

mud,  tar,  hydrocarbons,  hydrocarbon  derivatives  (oil,  gasoline,  solvents, 

etc.), or other abrasive or corrosive substances, wash towels or feminine 

sanitary products, etc. in all pumping applications.  The warranty set out in 

the paragraph above is in lieu of all other warranties expressed or implied; 

and we do not authorize any representative or other person to assume for us 

any other liability in connection with our products.
Contact Manufacturer at, 3649 Cane Run Road, Louisville, Kentucky  40211, 

Attention:  Customer  Service  Department  to  obtain  any  needed  repair  or 

replacement of part(s) or additional information pertaining to our warranty.
MANUFACTURER EXPRESSLY DISCLAIMS LIABILITY FOR SPECIAL, 

CONSEQUENTIAL  OR  INCIDENTAL  DAMAGES  OR  BREACH  OF 

EXPRESSED OR IMPLIED WARRANTY; AND ANY IMPLIED WARRANTY 

OF FITNESS FOR A PARTICULAR PURPOSE AND OF MERCHANTABILITY 

SHALL BE LIMITED TO THE DURATION OF THE EXPRESSED WARRANTY.
Some states do not allow limitations on the duration of an implied warranty, 

so the above limitation may not apply to you. Some states do not allow the 

exclusion or limitation of incidental or consequential damages, so the above 

limitation or exclusion may not apply to you.

rights which vary from state to state.

LIMITED WARRANTY

HELPFUL HINTS FOR EASY INSTALLATION

 

1.  Read all instructions before beginning installation.

  2. 

  3. 

  4.  Use soapy water to lubricate all seals to aid installation.

  5.  Install rubber coupling/union in vent line to aid disassembly.

  6.  Do not over-torque toilet mounting screws.

  7.  Do not use an automatic plumbing vent device.

  8.  Obtain model number and date code, and record information in the 

space provided on the front of this manual. Refer to this information 

when calling the factory.

DO’S AND DON'T’S FOR INSTALLING UNIT

  1.  DO read all installation material with the unit.
  2.  DO inspect unit for any visible damage caused by shipping. Contact 

dealer if unit appears to be damaged.

  3.  DO clean all visible debris from the unit.
  4.  DO always disconnect pump from power source before handling. DO 

always connect to a separately protected and properly grounded ground 

fault protected circuit. DO NOT ever cut, splice or damage power cord. DO 

NOT carry or lift pump by its power cord. DO NOT use an extension cord.

  5.  DO  install  a  ball  or  gate  valve  and  a  union  in  the  discharge  line 

downstream of the check valve.

  6.  DO test pump immediately after installation to be sure that the system 

is working properly.

  7.  DO review all applicable governing codes and verify that the installation 

conforms to each of them.

  8.  We DO NOT recommend this product be connected to utilities other than 

those found in a normal bathroom application. Washing machines and 

dishwashers are examples of equipment that we DO NOT recommend.

  9.  DO inspect and test system for proper operations at least every 3 months.

DO’S AND DON'T’S

, continued

  1.  The Qwik Jon

®

and is capable of pumping fecal matter, toilet paper and sanitary articles 

which may be  accidentally dropped into the toilet.  It is not recommended 

.

  2.  Risk of injury. Cutter system located on intake of the pump is sharp. Keep 

  3.  Check to be sure your power source is adequate to handle the amperage 

requirements of the motor as indicated on the pump or unit I.D. tag. 

  4.  All plumbing (discharge and vent lines) must be installed to meet local 

codes. Unit must be vented. Do not use an automatic plumbing 

vent device.

  5.  Maximum operating liquid temperature must not exceed 130°F (54°C). 

  6.  Do not use cleaning products containing bleach in the toilet tank, toilet or 

  7.  Risk of explosion.

oil, petrol, or similar liquids.

 8.  The appliance is not intended for use by persons (including children) with 

reduced physical, sensory or mental capabilities, or lack of experience 

and knowledge, unless they have been given supervision or instruction 

concerning use of the appliance by a person responsible for their safety.

  1.  Repair and service should be performed by an Authorized Service Station 

only (consult factory).

  2.  Recommended for installations up to 20' (6.1 m) total dynamic head. Consult 

factory if installation is above 15' (4.6 m) vertical height in 1" (DN25) pipe. 

The mini-grinder pump is designed for use in Qwik Jon

®

 Ultima units only. 

It is not designed for use in any other application.

  3.  The mini-grinder pump is rated for 115V, 60 Hz, 7 Amps, 0.5 HP.

  4.  Pumps with the “UL” mark and/or the “US” mark are tested to UL Standard 

  5. 

CAUTION

SEE BELOW FOR

LIST OF CAUTIONS

CAUTIONS, 

continued

SEE BELOW FOR 

LIST OF NOTES

NOTES

 9.  Risk of burn. Pump contains oil which becomes pressurized and hot when 

operating.  Allow 2½ hours after disconnecting before attempting service.

 10. Pump is not intended for potable water due to possible contamination by 

oil contained in the pump.

Summary of Contents for Qwik Jon Ultima 204

Page 1: ...trical shock DO NOT UNDER ANY CIRCUMSTANCES REMOVE THE GROUND PIN To reduce the risk of electrical shock a properly grounded receptacle or control box of grounding type must be installed and protected...

Page 2: ...and date code and record information in the space provided on the front of this manual Refer to this information when calling the factory DO S AND DON T S FOR INSTALLING UNIT 1 DO read all installatio...

Page 3: ...al Regional and or State Plumbing Codes etc 1 3 4 6 5 2 Service Parts QWIK JON ULTIMA 204 Item Description 1 Qwik Jon Ultima Model 204 System 2 Replacement pump with discharge pipe 3 4 Tank 5 Seal 6 F...

Page 4: ...Blockage in discharge pipe Low or incorrect voltage house wiring Damaged Impeller Contact a Zoeller Service Station Contact Technical Service Department Pump is air locked Make sure vent hole in disch...

Page 5: ...line to connect to an existing sewage line A ball or gate valve should be installed in the discharge line Vent Access to a vent pipe is required The use of a mechanical vent system is NOT recommended...

Page 6: ...duced to 3 4 DN20 diameter if codes permit 3 4 1 2 DN40 vent pipe as required to ensure that the vent pipe does not interfere with other components Make the connection to the pump unit with the provid...

Page 7: ...QWIK JON ULTIMA 204 7 2018 Zoeller Visit our web site zoellerpumps com 1 2 1 2 3 4 6 5 11 8 7 10 2 5 9 CAUTION 08...

Page 8: ...1 5 5 1 2 3 4 1 2 6 1 4 75 QwikJon Ultima 3 7 0 5 4 UL US UL UL778 CSA CSA C22 2 108 Qwik Jon Ultima 5 8 2018 Zoeller 1 3 4 6 7 8 5 54 130 2 1 2 3 4 5 6 7 8 9 1 2 3 mm 3 4 5 6 7 8 10 9 2 5...

Page 9: ...9 2018 Zoeller 1 Qwik Jon Ultima 204 2 3 4 5 6 1 3 4 6 5 2 SK2671 SK2587 203mm 2 4 2 1 19mm 51X203mm...

Page 10: ...A B C D 15 30 E 2 5 QWIK JON ULTIMA 10 2018 Zoeller...

Page 11: ...Qwik Jon Ultima 1 2 11 2018 Zoeller SK2672 SK2673 3 Qwik Jon Ultima DN25 DN20 3...

Page 12: ...DN40 DN40 DN40 DN50 DN25 DN25 DN20 44mm 12 2018 Zoeller 3 SK2673 SK2591 SK2586 3 1 3 2 3 3 1 3 4 5 3 3 6 Qwik Jon Ultima 2 MPT 3 2 2 MPT 2 90 x...

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