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QWIK JON

®

 CHOICE 200 SYSTEM

INSTALLATION INSTRUCTIONS

PREINSTALLATION CHECKLIST

REFER TO WARRANTY ON PAGE 2.

SEE BELOW FOR LIST OF WARNINGS

1. To reduce the risk of electrical shock, a properly grounded receptacle or

control box must be installed in accordance with the governing codes. Never

remove ground pin from plug.

2. Make certain that the ground fault interrupter protected receptacle or control

box is within the reach 

 

of the pump’s power supply cord. DO NOT USE AN

EXTENSION CORD. Extension cords that are too long or too light do not

deliver 

 voltage to the pump motor, and they could present a safety

hazard if the insulation were to become damaged or the connection end were

to fall into a damp or wet area.

3. Make sure the pump's electrical supply circuit is equipped with fuses or circuit

breakers of proper capacity. 

 

A separate branch circuit is recommended, sized

according to the governing electrical codes for the current shown on the pump

name plate.

4. Testing for ground.   As a safety measure, each electrical outlet should be

checked for ground using an Underwriters Laboratory Listed circuit analyzer

which will indicate if the power, neutral and ground wires are correctly connected

to your outlet.  

If they are not, call a 

 licensed electrician.

5. FOR YOUR PROTECTION, ALWAYS DISCONNECT PUMP FROM ITS

POWER SOURCE BEFORE HANDLING. 

 

If pump is wired direct, de-energize

the circuit at the control box. 

 

DO NOT, UNDER ANY CIRCUMSTANCES,

REMOVE THE GROUND PIN. 

 

Wear insulated protective shoes and do not

stand in water. 

 

Certain plug types may include a 3-prong ground plug to help

protect against electrical shock. 

 

A properly grounded 3-prong receptacle or

control box must be installed in accordance with governing codes.

6. Installation and servicing of the pump's electrical circuits and hardware should

only be performed by a 

 licensed electrician.

7. Installation and maintenance of this appliance is not intended for persons

(including children) with reduced physical, sensory or mental capabilities, or

lack of experience or knowledge, unless they have been given supervision or

instruction concerning use of the appliance by a person responsible for their

safety.

8. Risk of electrical shock. 

 

Do not remove power supply cord and strain relief

or connect conduit directly to the pump.  If the supply cable is damaged, it

must be replaced by an authorized Zoeller Representative.

9. Pump contains oil which becomes pressurized and hot when operating. Allow

2-1/2 hours after disconnecting before attempting service.

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 is not intended for potable water due to possible contamination by oil

contained in the pump.

 11. Risk of electrical shock.

 

 

These  pumps  have  not  been

  investigated

  for use

in swimming pools and marine areas.

1. Inspect all materials. Occasionally, products are damaged during shipment. If the unit is damaged, contact your dealer before using. DO NOT remove the

test plugs from the pump.

2. Carefully read all the literature provided to familiarize yourself with 

 details regarding installation and use. These materials should be retained for

future reference.

SAFETY INSTRUCTIONS

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR 

PROPERTY  DAMAGE,  READ  AND  FOLLOW  ALL  SAFETY 

INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.
THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION AND 

OPERATION OF THIS UNIT AND MUST BE KEPT WITH THE PUMP.

THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR 

TO PERFORMING ANY WORK ON THIS PUMP.

MAINTAIN ALL SAFETY DECALS.

This is a 

SAFETY ALERT SYMBOL. 

Symbol on the pump or in the manual, look for one of the 
following  signal  words  and  be  alert  to  the  potential  for 
personal injury or property damage.

Warns of hazards that 

CAN 

cause serious personal injury, 

death or major property damage.

Warns  of  hazards  that 

CAN 

cause  personal  injury  or 

property damage.

CAUTION

Warns of electrical shock hazards that can cause serious 
personal injury, death or major property damage.

Read operator's manual.

Identifies any terminal which is intended for connection to
an external conductor for protection against electrical 
shock in case of a fault, or the terminal of a protective 
earth (ground) electrode.

50 Hz

Visit our website:
www.zoellerpumps.com

- 1  -

© Copyright 2022 Zoeller

®

 Co. All rights reserved.

ZT0500_Eb

0422

Supersedes

1121

NOTICE TO INSTALLER:  Instructions must remain with installation.

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Register your

Zoeller Pump Company

Product on our website:

http://reg.zoellerpumps.com/

Summary of Contents for QWIK JON CHOICE 200

Page 1: ...ve power supply cord and strain relief or connect conduit directly to the pump If the supply cable is damaged it must be replaced by an authorized Zoeller Representative 9 Pump contains oil which becomes pressurized and hot when operating Allow 2 1 2 hours after disconnecting before attempting service p m u P 0 1 is not intended for potable water due to possible contamination by oil contained in t...

Page 2: ...above 20 6 1 m vertical height in 1 DN25 The macerator pump is designed for use in Qwik Jon Choice units only It is not designed for use in any other application 2 Copyright 2022 Zoeller Co All rights reserved Manufacturer warrants to the purchaser and subsequent owner during the warranty period every new product to be free from defects in materi al and workmanship under normal use and service whe...

Page 3: ...09 Outlet Pipe Assembly Repair Kit 084839 Check Valve Assembly Repair Kit 084854 Decorative Cover of the Pump Repair Kit 084855 Decorative Cover of the Junction Box Repair Kit 085179 Pump Repair Cover Repair Kit 084846 Tank Cover Repair Kit 084847 Filter Basket and Inlet Elbow Pipe Repair Kit 084848 Cutter Set Repair Kit 084844 Pump Discharge Elbow Pipe and Volute Repair Kit 084849 Volute Discharg...

Page 4: ...discharge pipe Remove pipe and flush out debris Low or incorrect voltage Have a qualified electrician check house wiring Damaged Impeller Contact a Zoeller Authorized Service and Warrenty Center Incorrect float adjustment Contact Product Support Department Pump is air locked Make sure vent hole in discharge pipe is clear Vertical lift too high C PUMP OPERATES BUT DELIVERS LITTLE OR NO WATER A PUMP...

Page 5: ...nstallation is to be used locate the pump unit in an area that will allow access to the pump and switch OUTLET WATER SUPPLY DISCHARGE PIPE VENT PIPE LEVEL FLOOR BALL OR GATE VALVE SOLD SEPARATELY SK2588 STEP 2 LEVELING OF PUMP UNIT carbonfiltervent The use of a mechanical vent system is NOT recommended as the toilet will not Please replace the carbon filter periodically Optional OPTIONAL CARBON FI...

Page 6: ...s later 4 Remove the toilet from the pump unit and set it aside STAND ALONE INSTALLATION BEHIND THE WALL INSTALLATION 1 Installing the pump unit behind a wall will require an extension kit P N 10 2123 sold separately 2 Placethetoiletassemblyaminimumof13 mm 1 2 from the wall and mark the closet bolt locations on the floor 3 Measure the appropriate length of 3 1 2 Schedule PVC 40 pipe provided with ...

Page 7: ...vent piping as required for proper venting Proper venting is required Cut and the pipe and as required for 1 DN25 diameter discharge pipe may be reduced to 3 4 DN20 diameter Note Adding other bathroom The Qwik Jon Choice is designed to accept additional bathroom utilizing the two side inlets Available for connecting DN25 1 pipe Simply reverse the pipe adaptor dry fit fittings fixtures fixtures and...

Page 8: ...any tubing sizes Ensure the connections are according to local regional and state codes Connect the discharge pipe to the top of the Qwik Jon Choice These drawings are for reference only Exact components may differ by region 8 Copyright 2022 Zoeller Co All rights reserved These drawings are for reference only Exact components may differ by region ...

Page 9: ...e power cord into a wall socket to provide power to the unit carbon filter stack vent These drawings are for reference only Exact components may differ by region These drawings are for reference only Exact components may differ by region 9 Copyright 2022 Zoeller Co All rights reserved ...

Page 10: ...rawings are for reference only Exact components may differ by region These drawings are for reference only Exact components may differ by region 10 Copyright 2022 Zoeller Co All rights reserved Mechanical and Electrical Hazard Disconnect power prior to maintenance or opening This equipment is only to be serviced and maintained by a qualified professional WARNING ...

Page 11: ...w driver Open the macera ng basket by removing the protec ve lid These drawings are for reference only Exact components may differ by region These drawings are for reference only Exact components may differ by region 11 Copyright 2022 Zoeller Co All rights reserved ...

Page 12: ...cu ng system with sharp edges Do not reach into macera ng tank or basket injury can occur DANGER Use tools such as needle nose pliers to retrieve debris in the macera ng basket ACCESSING THE JUNCTION BOX Pry the decora ve cover open with a screw driver These drawings are for reference only Exact components may differ by region 12 Copyright 2022 Zoeller Co All rights reserved ...

Page 13: ...t switch The junc on box can be accessed to replace the capacitor or troubleshoot the system These drawings are for reference only Exact components may differ by region These drawings are for reference only Exact components may differ by region 13 Copyright 2022 Zoeller Co All rights reserved ...

Page 14: ...differ by region The junc on box can be further removed by unscrewing the top screws for access to the float switch sleeve and tank internal These drawings are for reference only Exact components may differ by region 14 Copyright 2022 Zoeller Co All rights reserved ...

Page 15: ...70 m 229 1 outside diameter Ø32 pipe max 137 m 449 3 4 outside diameter Ø25 pipe max 94 m 310 1 outside diameter Ø32 pipe max 189 m 621 3 4 outside diameter Ø25 pipe max 131 m 430 6 m 20 5 m 16 4 m 13 3 m 10 1 5 m 5 084825 TOTAL DYNAMIC HEAD FLOW Meters 1 5 MODEL Feet Liters min m3 hr 3 0 4 6 6 1 5 10 15 20 7 5 6 7 5 3 3 2 124 6 112 0 87 6 54 0 8 0m 26 25ft Shut off Head 220V 50Hz Pump Performance...

Page 16: ... the laws of the EC Member States rela ng to Electromagne c Compa bility 2014 30 EU Standards used EN 61000 3 2 EN 61000 3 3 and EN 55014 1 BS EN IEC 61000 3 2 BS EN IEC 61000 3 3 BS EN IEC 55014 1 Electrical equipment designed for use within certain voltage limits 2014 35 EU Standards used EN60335 1 and EN60335 2 41 Restric ve and Hazardous Substances RoHS Direc ve 2011 65 EU Waste Electrical and...

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