Zoeller QWIK JON 200 Installation Instructions Manual Download Page 2

2.  Check to be sure your power source is adequate to handle the amperage 

requirements of the motor as indicated on the pump or unit I.D. tag. 

4.  Maximum operating temperature must not exceed 104 °F (40 °C). 

 

5.  Do not use cleaning products containing bleach in the toilet tank, toilet or

attached 

as they will degrade the pump seals.

SEE BELOW FOR LIST OF CAUTIONS

3.  All plumbing (discharge and carbon filter

  vent) must

  be

  installed

  to meet

local codes. Unit must be vented. Do not use an automatic plumbing 

vent 

6. This product is designed for use with one toilet only.

1.  Repair and service should be performed by a Zoeller Authorized Service and 

4.  All

 connecting to the system must be on the same 

level.

SEE BELOW FOR LIST OF NOTES

NOTES

3.  Pumps with the “cCSAus”

 

mark

Pumps with the “cCSAus” mark

 

and/or the

 

“US”

 

mark

 

are

 

tested to UL

 

Standard

UL778. 

are

to CSA Standard

C22.2 No.108.

2. 

LIMITED WARRANTY

HELPFUL HINTS FOR EASY INSTALLATION

DO’S AND DON'T’S,

 continued

DO’S AND DON'T’S FOR INSTALLING A UNIT

1.  DO read all installation material with the unit.

2.  DO inspect unit for any visible damage caused by shipping. 

     Contact dealer if unit appears to be damaged.

3.  DO clean all visible debris from the unit.

4.  DO always lift the unit by the built-in handles.

5.  DO always disconnect pump from power source before handling.

     DO always connect to a separately protected and properly grounded

     ground fault protected circuit. DO NOT ever cut, splice or damage

     power cord. DO NOT carry or lift pump by its power cord. DO NOT

     use an extension cord.

6.  DO install a ball or gate valve and a union in the discharge line

     downstream of the check valve.

7.  DO test pump immediately after installation to be sure that the system

     is working properly.

8.  DO review all applicable local and national codes and verify that the

     installation conforms to each of them.

9.  We DO NOT recommend this product be connected to utilities other than

     those found in a normal bathroom application. Washing machines and

     dishwashers are examples of equipment that we DO NOT recommend.

10. DO inspect and test system for proper operations at least every 3 months.

1.  Read all instructions before beginning installation.

2.  Be sure the floor is level within 1/8" (3 mm).

3.  Install vent pipe seal with flange side of seal on the outside of lid.

4.  Use soapy water to lubricate all seals to aid installation.

5.  Install rubber coupling/union in vent line to aid disassembly.

6.  Do not over torque toilet mounting screws.

7.  Do not use an automatic plumbing vent device.

8.  Obtain model number and date code, and record information in the

     space provided on the front of this manual. Refer to this information

     when calling the factory. Register your product online using the 

     Product Registration information provided on ZT0450_Ec.

7. Conductor color coding: Type 1 - Line (Brown), Neutral (Blue), Ground

(Yellow / Green). Type 2 - Line (Black), Neutral (White), Ground (Green). 

8. Prop65 Warning for California residents: Cancer and Reproductive Harm-

www.P65Warnings.ca.gov.

In instances where property damages are incurred as a result of an alleged product failure,
     the property owner must retain possession of the product for investigation purpose.

1.

Warranty Center. (Consult Factory.)

NOTE:  Consult Factory if installation is above 20' (6 m) vertical height in 1" 

(DN25).  The macerator pump is designed for use in Qwik Jon   Choice 

units only.  It is not designed for use in any other application.

-  2  - 

© Copyright 2022 Zoeller

®

 Co. All rights reserved.

Manufacturer warrants, to the purchaser and subsequent owner during 

the warranty period, every new product to be free from defects in materi-

al and workmanship under normal use and service, when properly used 

and maintained, for a period of one year from date of purchase by the 

end user, or 18 months from date of original manufacture of the product, 

whichever comes first. Proof of purchase is required. Parts that fail within 

the warranty period, one year from date of purchase by the end user, or 

18 months from the date of original manufacture of the product, whichev-

er comes first, that inspections determine to be defective in material or 

workmanship, will be repaired, replaced or remanufactured at Manufac-

turer's option, provided however, that by so doing we will not be obligat-

ed to replace an entire assembly, the entire mechanism or the complete 

unit. Fill and flush mechanism are guaranteed as per OEM warranty only 

and vitreous china are guaranteed only for a factory defect. No 

allowance will be made for shipping charges, damages, labor or other 

charges that may occur due to product failure, repair or replacement.

This warranty does not apply to and there shall be no warranty for any 

material or product that has been disassembled without prior approval of 

Manufacturer, subjected to misuse, misapplication, neglect, alteration, 

accident or uncontrolled weather event; that has not been installed, 

operated or maintained in accordance with Manufacturer's installation 

instructions; that has been exposed to outside substances including but 

not limited to the following: sand, gravel, cement, mud tar, hydrocar-

bons, hydrocarbon derivatives (oil, gasoline, solvents, etc.), or other 

abrasive or corrosive substances, wash towels or any other abusive 

entity, etc. in all pumping applications. The warranty set out in the 

paragraph above is in lieu of all other warranties expressed or implied; 

and we do not authorize any representative or other person to assume 

for us any other liability in connection with our products. 
Contact authorized distributors to obtain any needed repair or replacement 

of part(s) or additional information pertaining to our warranty.
MANUFACTURER EXPRESSLY DISCLAIMS LIABILITY FOR 

SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES OR 

BREACH OF EXPRESSED OR IMPLIED WARRANTY; AND 

ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR 

PURPOSE AND OF MERCHANTABILITY SHALL BE LIMITED 

TO THE DURATION OF THE EXPRESSED WARRANTY. 
Some jurisdictions do not allow limitations on the duration of an implied 

warranty, so the above limitation may not apply to you. Some jurisdic-

tions do not allow the exclusion or limitation of incidental or consequen-

tial damages, so the above limitation or exclusion may not apply to you. 

This warranty gives you specific legal rights and you may also have 

other rights which vary from jurisdiction to jurisdiction.

This unit is not designed to handle any material other than human waste

and toilet paper. The list of items that should not be used with this system 

includes, but is not limited to: feminine sanitary products, condoms, 

cotton balls and swabs, baby wipes, paper towels, etc.

Summary of Contents for QWIK JON 200

Page 1: ...electrical shock Do not remove power supply cord and strain relief or connect conduit directly to the pump If the supply cable is damaged it must be replaced by an authorized Zoeller Representative 9...

Page 2: ...actory NOTE Consult Factory if installation is above 20 6 m vertical height in 1 DN25 The macerator pump is designed for use in Qwik Jon Choice units only It is not designed for use in any other appli...

Page 3: ...6 2 Outlet Pipe Assembly Repair Kit 084839 3 Check Valve Assembly Repair Kit 084854 4 Decorative Cover of the Pump Repair Kit 084855 5 Decorative Cover of the Junction Box Repair Kit 084856 6 Pump Rep...

Page 4: ...r 30 minutes Plug unit back in and repeat If unit still will not turn off it will need to be opened and the debris removed Debris around intake Clean area around intake Blockage in discharge pipe Remo...

Page 5: ...n some markets The use of a mechanical vent system is NOT recommended as the toilet will not NOTE If a built in installation is to be used locate the pump unit in an area that will allow access to the...

Page 6: ...6 Copyright 2022 Zoeller Co All rights reserved These drawings are for reference only Exact components may differ by region...

Page 7: ...7 Copyright 2022 Zoeller Co All rights reserved...

Page 8: ...8 Copyright 2022 Zoeller Co All rights reserved These drawings are for reference only Exact components may differ by region These drawings are for reference only Exact components may differ by region...

Page 9: ...9 Copyright 2022 Zoeller Co All rights reserved These drawings are for reference only Exact components may differ by region These drawings are for reference only Exact components may differ by region...

Page 10: ...10 Copyright 2022 Zoeller Co All rights reserved These drawings are for reference only Exact components may differ by region These drawings are for reference only Exact components may differ by region...

Page 11: ...11 Copyright 2022 Zoeller Co All rights reserved These drawings are for reference only Exact components may differ by region These drawings are for reference only Exact components may differ by region...

Page 12: ...12 Copyright 2022 Zoeller Co All rights reserved These drawings are for reference only Exact components may differ by region These drawings are for reference only Exact components may differ by region...

Page 13: ...13 Copyright 2022 Zoeller Co All rights reserved These drawings are for reference only Exact components may differ by region These drawings are for reference only Exact components may differ by region...

Page 14: ...14 Copyright 2022 Zoeller Co All rights reserved These drawings are for reference only Exact components may differ by region...

Page 15: ...15 Copyright 2022 Zoeller Co All rights reserved...

Page 16: ...cet quipement ne doivent pas tre effectu s par des personnes notamment des enfants dont les capacit s physiques sensorielles ou mentales sont r duites ou dont l exp rience ou les connaissances sont in...

Page 17: ...un raccord dans le tuyau d vacuation en aval du clapet antiretour TESTER la pompe imm diatement apr s l installation pour s assurer que le syst me fonctionne correctement EXAMINER tous les codes locau...

Page 18: ...e r paration du couvercle d coratif de la pompe 084855 5 Trousse de r paration pour couvercle d coratif de la bo te de raccordement 084856 6 Trousse de r paration du couvercle de r paration de la pomp...

Page 19: ...vement vertical trop lev Changer la tuyauterie de l vacuation ou contacter le service du soutien technique C LA POMPE FONCTIONNE MAIS D PLACE PEU OU PAS D EAU A LA POMPE NE D MARRE PAS OU NE FONCTION...

Page 20: ...tante Un clapet bille ou un robinet vanne doit tre install dans le tuyau d vacuation vent Un acc s un tuyau d vent est n cessaire dans certains march s Un syst me d vent m canique n est PAS recommand...

Page 21: ...Zoeller Co 2022 Tous droits r serv s 6 Ces dessins sont pour r f rence seulement Les composants exacts peuvent diff rer selon la r gion...

Page 22: ...Zoeller Co 2022 Tous droits r serv s 7...

Page 23: ...Tous droits r serv s 8 Ces dessins sont pour r f rence seulement Les composants exacts peuvent diff rer selon la r gion Ces dessins sont pour r f rence seulement Les composants exacts peuvent diff rer...

Page 24: ...Tous droits r serv s 9 Ces dessins sont pour r f rence seulement Les composants exacts peuvent diff rer selon la r gion Ces dessins sont pour r f rence seulement Les composants exacts peuvent diff rer...

Page 25: ...Tous droits r serv s 10 Ces dessins sont pour r f rence seulement Les composants exacts peuvent diff rer selon la r gion Ces dessins sont pour r f rence seulement Les composants exacts peuvent diff re...

Page 26: ...Tous droits r serv s 11 Ces dessins sont pour r f rence seulement Les composants exacts peuvent diff rer selon la r gion Ces dessins sont pour r f rence seulement Les composants exacts peuvent diff re...

Page 27: ...Tous droits r serv s 12 Ces dessins sont pour r f rence seulement Les composants exacts peuvent diff rer selon la r gion Ces dessins sont pour r f rence seulement Les composants exacts peuvent diff re...

Page 28: ...Tous droits r serv s 13 Ces dessins sont pour r f rence seulement Les composants exacts peuvent diff rer selon la r gion Ces dessins sont pour r f rence seulement Les composants exacts peuvent diff re...

Page 29: ...Zoeller Co 2022 Tous droits r serv s 14 Ces dessins sont pour r f rence seulement Les composants exacts peuvent diff rer selon la r gion...

Page 30: ...Zoeller Co 2022 Tous droits r serv s 15...

Page 31: ...ecomienda un circuito ramal aparte con las especificaciones de acuerdo con los c digos el ctricos vigentes para la corriente que se muestra en la placa de identificaci n de la bomba Pruebas de tierra...

Page 32: ...P65Warnings ca gov 1 La reparaci n y el servicio deben ser realizados nicamente por un centro autorizado de servicio y garant a Consulte a la f brica 2 NOTA Consulte a la f brica si la instalaci n que...

Page 33: ...mblaje de la v lvula de retenci n 084854 4 Juego de reparaci n de la cubierta decorativa de la bomba 084855 5 Juego de reparaci n de la cubierta decorativa de la caja de conexi n 084856 6 Juego de rep...

Page 34: ...fe y espere 30 minutos Enchufe nuevamente la unidad y repita Si la unidad todav a no se apaga deber abrirla y eliminar la suciedad Hay suciedad alrededor de la entrada Limpie el rea alrededor de la en...

Page 35: ...guas negras existente Se debe instalar una v lvula de bola o de paso en la l nea de descarga Ventilaci n en ciertos mercados se requiere acceso a una tuber a de ventilaci n NO se recomienda el uso de...

Page 36: ...lineando la descarga del inodoro con la entrada de la bomba Aseg rese de que el fuelle cubrir la separaci n adecuadamente para la instalaci n final El tanque el inodoro debe estar a una distancia m ni...

Page 37: ...rga 1 Corte y ajuste en seco la tuber a y los conectores como se requiere para la tuber a de descarga 1 DN25 de di metro se puede reducir a un di metro 3 4 DN20 si el c digo local lo permite 2 Al ajus...

Page 38: ...descarga deseadas al costado del Qwik Jon Choice Copyright 2022 Zoeller Co Todos los derechos reservados 8 Estos dibujos son solo para referencia Los componentes exactos pueden diferir seg n la regi n...

Page 39: ...ci n a un enchufe de pared para proporcionar energ a a la unidad Copyright 2022 Zoeller Co Todos los derechos reservados 9 Estos dibujos son solo para referencia Los componentes exactos pueden diferir...

Page 40: ...2022 Zoeller Co Todos los derechos reservados 10 Estos dibujos son solo para referencia Los componentes exactos pueden diferir seg n la regi n Estos dibujos son solo para referencia Los componentes e...

Page 41: ...a de maceraci n quitando la tapa protectora Copyright 2022 Zoeller Co Todos los derechos reservados 11 Estos dibujos son solo para referencia Los componentes exactos pueden diferir seg n la regi n Est...

Page 42: ...ce herramientas como pinzas de punta de aguja para quitar la suciedad de la cesta de maceraci n ACCESO A LA CAJA DE CONEXI N A oje la cubierta decora va para abrirla con un destornillador Copyright 20...

Page 43: ...acceder a la caja de conexi n para reemplazar el condensador o arreglar el sistema Copyright 2022 Zoeller Co Todos los derechos reservados 13 Estos dibujos son solo para referencia Los componentes exa...

Page 44: ...1 L2 Poder Cable Verde Verde Amarillo Verde Verde Amarillo Blanco Azul Blanco Blanco Rojo Azul Completamente aislado Nylon R pido Desconectar Negro Negro Marr n Negro Marr n Negro Marr n Cambiar el co...

Page 45: ...m tuber a de 1 DN25 m x 621 189 m tuber a de 3 4 DN20 m x 430 131 m 20 6 m 15 5 m 13 4 m 10 3 m 5 1 5 m Curva de rendimiento de la bomba 084825 CABEZA DIN MICA TOTAL FLUJO 0 METROS 10 1 PIES LPM GPM 0...

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