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 Co. All rights reserved.

Indoor Prepackaged System Installation Instructions

    

 

      

This set of instructions is for factory prepackaged indoor systems only.  If your system is a field assembled 

indoor system, use these instructions as a guideline.  If your system is an outdoor system then go to the next section in this manual 
that covers outdoor systems.

  1.  Indoor grinder pump systems are for installing at grade in an 

indoor application only.  If you will be installing this system 

outside next to the residence then you will need an outdoor 
system.  DO NOT INSTALL THE INDOOR SYSTEM OUTDOORS.

  2.  Review the drawing in Fig. 2 on page 6 and the actual system 

to become familiar with the components in the grinder pump 

system.  Review where the unit will be installed.  Determine 
where the power feed, inlet pipe, discharge pipe and vent 

will be located.

  3.  Remove the unit from the packing.  Indoor prepackaged sys-

tems are preassembled at the Zoeller Company and require 

a minimum of field assembly work.  All work inside the basin 
can be performed via the inspection port.  There should be 
no reason to remove the cover from the basin.  Pump and 
float switches are already set inside the basin.

  4.  Remove the inspection plate from the cover.  All floats are 

set and tethered for proper operation from the factory.  Verify 

that where the float switches are set will work for your ap-
plication.  Verifying that the float switches are set properly 

and will not hang up inside the basin is the responsibility of 
the installing contractor.  Float switches are tied in place 

for shipping purposes.  Cut the cable tie around each float 

switch bulb or the unit will not operate properly.

  5.  Dig a hole for the basin.  The basin should be located in a 

very low traffic area within 15’ of the power disconnect.  

The hole should be at least 8” larger in diameter than the 

basin in order to leave 4” of backfill all the way around 
the perimeter.  A minimum of 4” of compacted subbase 
is also required.  Backfill and subbase should be 1/8” to

 

3/4” pea gravel or 1/8” to 1/2” crushed stone.  Also reference 

the basin installation instructions included with the unit.

  6.  The 4” inlet hub should be located between the top lip of 

the basin and the alarm float “on” level with a minimum 
distance of 10 inches between the floor of the basin and hub.  

Determine the location of the inlet hub based upon your inlet 
pipe arrangement.  The inlet hub must be used with 4” pipe.  
It is best to install the inlet on the side of the basin opposite 

the float switches.  To install, use a 4” hole saw to drill into 
the side of the basin at the correct elevation.    Center the 
hub inner diameter with the hole in the basin.  Attach the 

hub to the side of the basin using the sealant and hardware 

provided.

  7.  Set the basin in the hole and connect the 4” inlet pipe to the 

inlet hub using the rubber insert.  If using a cast iron hub, 
the 4” inlet pipe will need to be caulked or gasketed to the 

hub.  Backfill around the basin with specified media.  Care 
should be taken not to damage components or leave voids 
when backfilling.  Finish grade of floor should be poured in 

place around the top 6” of the basin assembly.

  8.  Connect the discharge pipe, valves and vent according to 

all applicable National, State and Local plumbing codes.

  9.  Mount the alarm panel on the wall above the system.  Connect 

the alarm float switch and pump power cord.

10.  Clean any debris out of the basin.  Fill the basin with water 

and check the system for proper operation.

11.  Record system start-up data for future reference.

12.  Seal and secure the inspection plate to the lid using the proper 

bolts and sealant.  Pouring concrete around the system can 
now be completed.

 

Summary of Contents for 818-0002

Page 1: ...able of Contents Safety Instructions 1 Limited Warranty 2 Preinstallation Checklist 3 General Information 4 Pump Wiring Instructions 5 Typical Indoor Prepackaged System 6 Indoor Prepackaged Installation Instructions 7 Typical Outdoor Prepackaged System 8 Outdoor Prepackaged Installation Instructions 9 Operation 10 Cutter Maintenance 11 Service Checklist 12 Safety Instructions TOAVOIDSERIOUSORFATAL...

Page 2: ...re mechanism or the complete unit No allowance will be made for shipping charges damages labor or other charges that may occur due to product failure repair or replacement This warranty does not apply to and there shall be no warranty for any material or product that has been disassembled without prior approval of Manufacturer subjected to misuse misapplication neglect alteration accident or act o...

Page 3: ...liarities and are secured so that the grinder pump will shut off It is recommended to use rigid pipe and fittings and the pit be 24 in diameter for simplex systems and 36 in diameter for duplex systems or larger 4 Grinderinstallationsshouldbecheckedyearlyfordebrisand orbuildupwhich may interfere with the ON or OFF positions of variable level float control switches Repairandservice otherthancuttera...

Page 4: ...st comply with the National Electrical Code and applicable local codes Conduit and panel enclosure openings must have a gas and watertight seal Installation of electrical panels conduit and connections should be made by a qualified licensed electrician A UL Listed potting kit P N 10 2350 is available from Zoeller Company 4 When installing a pump with a check valve or a rail system with a check val...

Page 5: ... diagram above to secure the float switch properly and obtain the proper tether to customize the on off cycle to each application Note the minimum off level shown above On Prepackaged Systems the tether length is set at 5 Determining Pumping Range in Inches 1 inch 2 5 cm Tether Length 5 10 15 20 22 Pumping Range 9 13 5 18 22 24 Use only as a guide Due to weight of cable pumping range above horizon...

Page 6: ...4 STEEL CORD SEAL INSPECTION PLATE 3 GROMMET SEAL SWITCH CORD ALARM FLOAT BASIN COVER LIFTING BOLT 16 X 1 4 STEEL 5 16 304 STAINLESS STEEL PUMP PLATE PUMP POWER CORD SILENCE INPUT 1 POWER ON FIELD INSTALLED ALARM 4 RUBBER INLET CAST IRON ADAPTERS OFF 24 NOMINAL TO ALARM PANEL BALL VALVE FIELD INSTALLED GALVANIZED PIPE 1 1 4 X 32 GALVANIZED PIPE 1 1 4 X 12 GRINDER PUMP SINGLE PHASE 2HP 1 1 4 GROMME...

Page 7: ...d be located in a very low traffic area within 15 of the power disconnect The hole should be at least 8 larger in diameter than the basin in order to leave 4 of backfill all the way around the perimeter A minimum of 4 of compacted subbase is also required Backfill and subbase should be 1 8 to 3 4 pea gravel or 1 8 to 1 2 crushed stone Also reference the basin installation instructions included wit...

Page 8: ...GLASS AFD 1 25 2 Z RAIL 2 CAST IRON CHECK VALVE 3 4 GUIDE RAILS 2 SCH 80 BALL VALVE 2 FLEX BOOT FITTING LOCATION VARIES WITH BASIN DEPTH FLOAT TREE ASSEMBLY 2HP GRINDER PUMP 2 PVC SCH 80 PLBG 1 8 302 STAINLESS STEEL LIFTING CABLE ALARM ON OFF SOLID FIBERGLASS COVER HIGH WATER ALARM OR SIMPLEX CONTROL PANEL FIELD INSTALLED ALARM FLOAT SWITCH MUST OPERATE OFF LOW VOLTAGE TO BE USED WITH QWIK BOX SK3...

Page 9: ... inner diameter with the hole in the basin Attach the hub to the side of the basin using the sealant and hardware provided 6 The bottom of the excavation can now be properly backfilled compacted and leveled Set basin in hole Ensure the removable cover extends above the finished grade line and the grade slopes awayfromtheunit Backfillandsubbaseshouldbe1 8 3 4 pea gravel or 1 8 1 2 crushed stone Ref...

Page 10: ...rely installed Floats positioned properly Discharge valves open 3 16 vent hole drilled in pipe between check valve and pump Once the above has been verified proceed with the following checks Pump power cables and control floats properly installed and voltage verified Conduit connections to panel and junction box are properly sealed After installing the pump into the containment area with adequate ...

Page 11: ...ing both disc and cutter to a 32 micro finish Do not attempt grinding in the field Send parts to a qualified machine shop or return to the factory for repair The disc cutter and shims are a matched set Keep parts together Measure disc before and after resurfacing with micrometer and record measurements 7 After resurfacing the disc and cutter must be flat within 0 001 If the disc has been surface g...

Page 12: ...ways disconnect pump and panel from its power source before handling Never enter the basin until it has been properly ventedandtested Anypersonenteringabasinshouldbewearing aharnesswithsafetyropeextendingtothesurfacesothattheycan be pulled out in case of asphyxiation Sewage water gives off methane and hydrogen sulfide gases both of which can be highly poisonous Installation and checking of electri...

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