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© Copyright 2020 Zoeller

®

 Co. All rights reserved.

Preinstallation Checklist

1.

 

Inspect your grinder pump.

 If the unit has been damaged in shipment, contact 

your dealer before installing.

 

Do Not 

remove the test plug in the cover nor the 

motor housing.

2.

 

Carefully read all literature

 

to familiarize yourself with details regarding 

installation and use. Retain materials for future reference.

1.

 

Make sure pump connection contains a ground terminal.

 

The power cord on 

all Zoeller Grinder Pumps contains a green conductor for grounding to help 
protect you against the possibility of electric shock.

2. 

Make certain the receptacle is within reach of the power supply cord.

3.

 

Make sure any panels and branch circuits are equipped

 

with proper size 

fuses and circuit breakers. An independent power circuit is recommended, 

sized according to the National Electrical Code, for the current shown on the 
grinder pump nameplate.

4.

 

Automatic pumps have three prong plug caps and must be connected to a 
three prong grounded receptacle with ground fault circuit interrupter (GFCI).

5.

  For your protection, always disconnect the power source to the grinder pump 

before handling.

 

All  grinder  pumps  must  be  properly  grounded  and  wired 

in accordance with the “National Electrical Codes” and all local codes and 
ordinances.

6.  Installation of electrical hardware and checking of control panels and circuits 

should be performed by a qualified licensed electrician.

7.  Risk of electrical shock - These pumps have not been investigated for use in 

swimming pool areas.

8. 

Prop65 Warning for California residents: 

 

: Cancer and  Reproductive Harm- 

        www.P65Warning.ca.gov.

SEE BELOW FOR LIST OF WARNINGS

CAUTION

SEE BELOW FOR LIST OF CAUTIONS

Do not attempt to turn cutter located on bottom 

of the unit with fingers.

 

Use a wrench when checking or remov-

ing cutter.

1.

  Make sure the power source

 

is capable of handling the electrical requirements 

of the grinder pump, as indicated on the nameplate.

2.

 

A disconnect switch should be installed ahead of the pump.

3.  If Grinder pumps are operated by control panels with variable level float 

control switches, it is the responsibility of the installing party that float control 

switches will not hang up on the grinder pump or other pit peculiarities and 

are secured so that the grinder pump will shut off. It is recommended to use 

rigid pipe and fittings and the pit be 24" in diameter for simplex systems and 

36" in diameter for duplex systems or larger.

4.  Grinder installations should be checked yearly for debris and/or build up which 

may interfere with the “ON” or “OFF” positions of variable level float control 

switches. Repair and service, other than cutter assembly maintenance, should 

be performed by Zoeller Engineered Products authorized service stations only.

5.  Maximum operating temperature must not exceed 130 °F, (54 °C).

6.

 

Pump and float switch electrical connections must be permanently installed, 

operational and protected from submergence.

7. 

Junction box conduit must be installed with watertight connection. Zoeller 

junction boxes include a UL Listed potting kit for sealing conduit. Failure to 
properly install this sealant material could void warranty.

Electrical Data

Amps

KVA

Code

Winding

Resistance

Line-to-Line

Model

HP

Mode

RPM

Voltage

Phase

Hertz

Full Load

In Air

Shut Off

Locked

Rotor

WM818

1

Auto

3450

115

1

60

13.6

8.0

10.2

46

F

0.67 / 3.4

N818

1

Non

3450

115

1

60

13.6

8.0

10.2

46

F

0.67 / 3.4

WH818

1

Auto

3450

200-208

1

60

7.7

3.7

8.7

27.7

F

2.0 / 1.4

I818

1

Non

3450

200-208

1

60

7.7

3.7

8.7

27.7

F

2.0 / 1.4

WD818

1

Auto

3450

230

1

60

6.5

2.8

4.5

30

P

1.2 / 2.0

E818

1

Non

3450

230

1

60

6.5

2.8

4.5

30

P

1.2 / 2.0

F818

1

Non

3450

230

3

60

6.9

5.3

5.8

44.4

S

2.15

J818

1

Non

3450

200

3

60

7.5

5.7

6.2

47.4

S

1.7

G818

1

Non

3450

460

3

60

3.7

2.5

3.0

21.6

S

8.2

BA818

1

Non

3450

575

3

60

2.7

2.1

2.3

17.5

S

13.6

WH819

1.5

Auto

3450

200-208

1

60

12.0

8.8

8.7

61.6

K

0.87 / 2.0

I819

1.5

Non

3450

200-208

1

60

12.0

8.8

8.7

61.6

K

0.87 / 2.0

WD819

1.5

Auto

3450

230

1

60

10.8

7.6

8.3

57

K

1.2 / 2.0

E819

1.5

Non

3450

230

1

60

10.8

7.6

8.3

57

K

1.2 / 2.0

F819

1.5

Non

3450

230

3

60

8.2

5.3

6.5

44.4

N

2.15

J819

1.5

Non

3450

200

3

60

9.2

5.7

7.1

47.4

M

1.7

G819

1.5

Non

3450

460

3

60

4.2

2.5

3.3

21.6

N

8.2

BA819

1.5

Non

3450

575

3

60

3.2

2.1

2.6

17.5

N

13.6

WH820

2

Auto

3450

200-208

1

60

15.5

8.8

11.0

61.6

G

0.87 / 2.0

I820

2

Non

3450

200-208

1

60

15.5

8.8

11.0

61.6

G

0.87 / 2.0

WD820

2

Auto

3450

230

1

60

13.7

7.6

10.2

57

H

1.2 / 2.0

E820

2

Non

3450

230

1

60

13.7

7.6

10.2

57

H

1.2 / 2.0

F820

2

Non

3450

230

3

60

9.9

5.3

7.3

44.4

K

2.15

J820

2

Non

3450

200

3

60

11.0

5.7

8.1

47.4

K

1.7

G820

2

Non

3450

460

3

60

5.0

2.5

3.7

21.6

K

8.2

BA820

2

Non

3450

575

3

60

3.9

2.1

2.9

17.5

K

13.6

Summary of Contents for 818-0002

Page 1: ...able of Contents Safety Instructions 1 Limited Warranty 2 Preinstallation Checklist 3 General Information 4 Pump Wiring Instructions 5 Typical Indoor Prepackaged System 6 Indoor Prepackaged Installation Instructions 7 Typical Outdoor Prepackaged System 8 Outdoor Prepackaged Installation Instructions 9 Operation 10 Cutter Maintenance 11 Service Checklist 12 Safety Instructions TOAVOIDSERIOUSORFATAL...

Page 2: ...re mechanism or the complete unit No allowance will be made for shipping charges damages labor or other charges that may occur due to product failure repair or replacement This warranty does not apply to and there shall be no warranty for any material or product that has been disassembled without prior approval of Manufacturer subjected to misuse misapplication neglect alteration accident or act o...

Page 3: ...liarities and are secured so that the grinder pump will shut off It is recommended to use rigid pipe and fittings and the pit be 24 in diameter for simplex systems and 36 in diameter for duplex systems or larger 4 Grinderinstallationsshouldbecheckedyearlyfordebrisand orbuildupwhich may interfere with the ON or OFF positions of variable level float control switches Repairandservice otherthancuttera...

Page 4: ...st comply with the National Electrical Code and applicable local codes Conduit and panel enclosure openings must have a gas and watertight seal Installation of electrical panels conduit and connections should be made by a qualified licensed electrician A UL Listed potting kit P N 10 2350 is available from Zoeller Company 4 When installing a pump with a check valve or a rail system with a check val...

Page 5: ... diagram above to secure the float switch properly and obtain the proper tether to customize the on off cycle to each application Note the minimum off level shown above On Prepackaged Systems the tether length is set at 5 Determining Pumping Range in Inches 1 inch 2 5 cm Tether Length 5 10 15 20 22 Pumping Range 9 13 5 18 22 24 Use only as a guide Due to weight of cable pumping range above horizon...

Page 6: ...4 STEEL CORD SEAL INSPECTION PLATE 3 GROMMET SEAL SWITCH CORD ALARM FLOAT BASIN COVER LIFTING BOLT 16 X 1 4 STEEL 5 16 304 STAINLESS STEEL PUMP PLATE PUMP POWER CORD SILENCE INPUT 1 POWER ON FIELD INSTALLED ALARM 4 RUBBER INLET CAST IRON ADAPTERS OFF 24 NOMINAL TO ALARM PANEL BALL VALVE FIELD INSTALLED GALVANIZED PIPE 1 1 4 X 32 GALVANIZED PIPE 1 1 4 X 12 GRINDER PUMP SINGLE PHASE 2HP 1 1 4 GROMME...

Page 7: ...d be located in a very low traffic area within 15 of the power disconnect The hole should be at least 8 larger in diameter than the basin in order to leave 4 of backfill all the way around the perimeter A minimum of 4 of compacted subbase is also required Backfill and subbase should be 1 8 to 3 4 pea gravel or 1 8 to 1 2 crushed stone Also reference the basin installation instructions included wit...

Page 8: ...GLASS AFD 1 25 2 Z RAIL 2 CAST IRON CHECK VALVE 3 4 GUIDE RAILS 2 SCH 80 BALL VALVE 2 FLEX BOOT FITTING LOCATION VARIES WITH BASIN DEPTH FLOAT TREE ASSEMBLY 2HP GRINDER PUMP 2 PVC SCH 80 PLBG 1 8 302 STAINLESS STEEL LIFTING CABLE ALARM ON OFF SOLID FIBERGLASS COVER HIGH WATER ALARM OR SIMPLEX CONTROL PANEL FIELD INSTALLED ALARM FLOAT SWITCH MUST OPERATE OFF LOW VOLTAGE TO BE USED WITH QWIK BOX SK3...

Page 9: ... inner diameter with the hole in the basin Attach the hub to the side of the basin using the sealant and hardware provided 6 The bottom of the excavation can now be properly backfilled compacted and leveled Set basin in hole Ensure the removable cover extends above the finished grade line and the grade slopes awayfromtheunit Backfillandsubbaseshouldbe1 8 3 4 pea gravel or 1 8 1 2 crushed stone Ref...

Page 10: ...rely installed Floats positioned properly Discharge valves open 3 16 vent hole drilled in pipe between check valve and pump Once the above has been verified proceed with the following checks Pump power cables and control floats properly installed and voltage verified Conduit connections to panel and junction box are properly sealed After installing the pump into the containment area with adequate ...

Page 11: ...ing both disc and cutter to a 32 micro finish Do not attempt grinding in the field Send parts to a qualified machine shop or return to the factory for repair The disc cutter and shims are a matched set Keep parts together Measure disc before and after resurfacing with micrometer and record measurements 7 After resurfacing the disc and cutter must be flat within 0 001 If the disc has been surface g...

Page 12: ...ways disconnect pump and panel from its power source before handling Never enter the basin until it has been properly ventedandtested Anypersonenteringabasinshouldbewearing aharnesswithsafetyropeextendingtothesurfacesothattheycan be pulled out in case of asphyxiation Sewage water gives off methane and hydrogen sulfide gases both of which can be highly poisonous Installation and checking of electri...

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