Zoeller 810 Owner'S Manual Download Page 1

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© Copyright 2010 Zoeller Co. All rights reserved.

Model Number: ______________  Date Code: _______________

 Simplex    

 

Duplex 

 Packaged 

System 

 Field 

Assembled 

System 

Job Name: ____________________________________________

Distributor: ____________________________________________

Date of Purchase: _________  Zoeller S/O No.: ______________

Contractor: ____________________________________________

Date of Installation: ____________________________________

System Readings During Start-up:   Voltage _____ Amps ______ 

OWNER’S MANUAL

MODELS 810 & 815 SUBMERSIBLE GRINDER UNITS

in the own er ship of a Zoeller submersible wastewater prod uct. 

Please read and re view this manual before installing the prod uct. 

Follow the steps in this manual for a proper start-up. Many items 

con tained with in, when fol lowed cor rect ly, will not only ensure 

a long and prob lem-free life for the pump, but also save time 

and money during installation. Ref er ence FM2435 and FM2436 

for replacement parts on 810 and 815 Series Progressing 

Cavity Grind er Pumps respectively. Should fur ther as sis tance 

be necessary please call our Tech ni cal Ser vice De part ment at 

1-800-928-PUMP (7867).

Owner’s Information

Safety Instructions

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MA JOR 

PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY 

INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.

THIS MANUAL IS INTENDED TO ASSIST IN THE IN STAL LA TION 

AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH 
THE PUMP.

This is a SAFETY ALERT SYMBOL.
When you see this symbol on the pump or in the 
man u al, look for one of the following signal words 
and be alert to the potential for personal injury or 
property damage.
Warns of hazards that WILL cause serious personal    
injury, death or major property damage.
Warns of hazards that CAN cause serious personal 
injury, death or major property damage.
Warns of hazards that CAN cause personal injury 
or  prop er ty  damage.
INDICATES SPECIAL INSTRUCTIONS WHICH ARE 
VERY IMPORTANT AND MUST BE FOLLOWED.

THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS 

PRIOR TO PERFORMING ANY WORK ON THIS PUMP.

MAINTAIN ALL SAFETY DECALS.

REFER TO WARRANTY ON PAGE 2.

 

Congratulations on the purchase of a Zoeller submersible 

progressing cavity grinder pump. For over sixty years the name 

Zoeller has rep re sent ed the standard for sub mers ible de w a ter ing 

and sew age pumps. The same high quality work man ship and 

easy main te nance design has been in cor po rat ed into this line 

of heavy-duty sub mers ible progressing cavity grinder pumps. 

This Zoeller pump will pro vide years of trou ble-free service when 

installed ac cord ing to the manufacturer’s recommendations.

 

This  manual  in cor po rates  the  in stal la tion,  operation,

maintenance, and service instructions into one doc u ment to aid 

Table of Contents

Safety Instructions ....................................................................... 1
Limited Warranty, Checklist and Application ..........................2-3
General Information ..................................................................... 3
Pump Wiring Instructions ............................................................ 4
Typical Outdoor Prepackaged System ....................................... 5
Installation and Operation Instructions ...................................... 6
Maintenance .................................................................................. 7
Service Checklist .......................................................................... 8

SECTION: 6.10.025

                   

FM2458

0610

Supersedes

0809

NOTICE TO INSTALLER: Instructions must remain with installation.

Product information presented 

here re fl ects con di tions at time 

of  publication. Consult factory 

re gard ing  dis crep an cies  or 

in con sis ten cies.

MAIL TO:  P.O. BOX 16347 • Louisville, KY  40256-0347

SHIP TO:  3649 Cane Run Road  • Louisville, KY  40211-1961

(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624

visit our web site:

www.zoeller.com

Summary of Contents for 810

Page 1: ...personal injury or property damage Warns of hazards that WILL cause serious personal injury death or major property damage Warns of hazards that CAN cause serious personal injury death or major proper...

Page 2: ...bled basin package Page 5 shows a couple of the Prepackaged Systems Field Assembled Systems are discussed on page 3 4 Zoeller 810 and 815 Grinder Pumps can be retrofitted to existing positive displace...

Page 3: ...onal 3 Pump motors are single phase Single phase motors require a run capacitor which is mounted in the the upper cap of the pump ref page 4 The units have an internal thermal overload 4 The 810 815 p...

Page 4: ...switch operation Note Cable must be mounted in horizontal position Determining Pumping Range in Inches 1 inch 2 5 cm Use only as a guide Due to weight of cable pumping range above horizontal is not e...

Page 5: ...limited to the National Electrical Code local regional and or state plumbing codes etc Typical Outdoor Grinder Pumping System Installations FIGURE 4A PACKAGED SYSTEM WITH FLEXIBLE HOSE DISCONNECT SK2...

Page 6: ...nstructions found in this manual and located inside the panel enclosure 15 Remove any debris from the basin Using clean water check the system for proper operation 16 Seal and secure the lid using the...

Page 7: ...material removed from the disc As a starting point remove shims of the same thickness as the amount machined from the cutter disc step 6 above Final running clearance must be between 0 007 and 0 012 B...

Page 8: ...float switch held down or defective incorrect wiring in control panel water in cap assembly check valve not installed or malfunctioning Incorrect voltage impeller or cutter blocked negative head disc...

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