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© Copyright 2019 Zoeller

®

 Co. All rights reserved.

SECTION: Z1.20.145

ZM2670

1119

Supersedes

0418

OWNER’S MANUAL

Safety Instructions

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR 

PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY  

INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.

THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION AND 
OPERATION OF THIS UNIT AND MUST BE KEPT WITH THE PUMP.

This is a 

SAFETY ALERT SYMBOL.

When you see this symbol on the pump or in 

the manual, look for one of the following signal 

words and be alert to the potential for personal 

injury or property damage.
Warns of hazards that 

WILL

 cause serious 

personal    injury, death or major property 

damage.
Warns of hazards that 

CAN

 cause serious 

personal injury, death or major property damage.
Warns of hazards that 

CAN

 cause personal injury 

or property damage.
INDICATES SPECIAL INSTRUCTIONS WHICH 
ARE  VERY IMPORTANT AND MUST BE 

FOLLOWED.

THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR 

TO PERFORMING ANY WORK ON THIS PUMP.

MAINTAIN ALL SAFETY DECALS.

CAUTION

REFER TO WARRANTY ON PAGE 2.

 

EFFLUENT

 

SEWAGE

 

6267, 6282, 6284

 

6292, 6293, 6294, 6295

 

6404, 6405

 

6155, 6161, 6163, 6165

 

6185, 6186, 6188, 6189

 

Commercial Duty Pumps

Model  Number:  ______________ 

 Date Code: _______________

 

Simplex

    

 

Duplex

 

Job Name: ____________________________________________

Distributor: ____________________________________________

Date of Purchase: _________  Zoeller S/O No.: ______________

Contractor: ____________________________________________

Date of Installation: _____________________________________

System Readings During Start-up:   Voltage _____ Amps ______

 

Owner’s Information

Table of Contents

Safety Instructions .......................................................................... 1

Limited Warranty ............................................................................. 2

Preinstallation Checklist ................................................................. 2

Electrical Data ............................................................................... 3-4

General Information ......................................................................... 4

Pump Wiring Instructions ............................................................ 5-6

Operation .......................................................................................... 7

General Maintenance ....................................................................... 8

Service Checklist ............................................................................. 8

P/N 152575

MAIL TO:

  P.O. BOX 16347 • Louisville, KY  40256-0347

SHIP TO:

  3649 Cane Run Road • Louisville, KY  40211-1961

(502) 778-2731 • 1 (800) 928-PUMP • 

FAX

 (502) 774-3624

Visit our website:

zoellerengineered.com

Product information presented 

here reflects conditions at time 

of  publication. Consult factory 

regarding discrepancies or 

inconsistencies.

Register your 

Zoeller Engineered Product 

on our website:

http://reg.zoellerengprod.com/

Tested to UL 

Standard UL778. 

Certified 

to CSA

Standard C22.2 No.108.

Summary of Contents for 6155

Page 1: ...GE 6267 6282 6284 6292 6293 6294 6295 6404 6405 6155 6161 6163 6165 6185 6186 6188 6189 Commercial Duty Pumps Model Number ______________ DateCode _______________ Simplex Duplex Job Name ____________________________________________ Distributor ____________________________________________ Date of Purchase _________ Zoeller S O No ______________ Contractor ___________________________________________...

Page 2: ...e These materials should be retained for future reference 1 Make certain that the receptacle is within the reach of the pump s power supply cord DO NOT USE AN EXTENSION CORD Extension cords that are too long or too light do not deliver sufficient voltage to the pump motor But more important they could present a safety hazard if the insulation were to become damaged or the connection end were to fa...

Page 3: ...2 9 G6189 2 3450 460 3 60 6 0 2 8 19 7 J 13 5 11 7 BA6189 2 3450 575 3 60 5 8 2 1 15 9 J 20 8 18 1 N6267 1 2 1725 115 1 60 10 4 6 8 25 0 G 2 5 1 7 E6267 1 2 1725 230 1 60 5 8 3 6 12 5 G 8 1 7 1 I6267 1 2 1725 200 208 1 60 6 2 4 2 21 0 K 6 4 5 2 J6267 1 2 1725 200 208 3 60 2 6 1 9 8 3 G 14 7 13 1 F6267 1 2 1725 230 3 60 2 6 2 0 7 1 G 18 6 16 2 G6267 1 2 1725 460 3 60 1 5 1 1 5 1 K 49 0 43 0 N6282 1...

Page 4: ...e cover 1 Electrical wiring and protection must be in accordance with National Electrical Code and any other applicable state and local electrical requirements 2 Install proper Zoeller unicheck combination union and check valve preferably just above the basin to allow easy removal of the pump for cleaning or repair On sewage effluent or dewatering if high head or below cover installation is requir...

Page 5: ...arranty repairs must be made by Zoeller Authorized Service Stations 5 On existing applications where the control panel only has one moisture sensor hookup per pump one moisture sensor lead from the pump should be hooked to the moisture sensor lead in the panel the other moisture sensor lead from the pump should be hooked to ground to complete the circuit 6 The moisture sensor circuit can be checke...

Page 6: ...TIC SINGLE PHASE OPTIONAL 330K OHMS RESISTANCE BEFORE 6 2000 N O BROWN 011348 NONAUTOMATIC SINGLE PHASE These pumps are nonautomatic They typically require a control panel A motor starter circuit control circuit and alarm circuit within the panel are standard features Outdoor enclosures and alternating relays are often required Variable level float switches are the most common level sensing device...

Page 7: ...re properly sealed Motor overload protection is set in the panel After installing the pump into the containment area with adequate submergence open the shut off valve fully Start theunitusingmanualcontrols Ifflowisappreciablylessthan ratedperformance pumpmaybeairlocked Toexpeltrapped air jog the unit several times using the manual controls Have a qualified electrician take voltage and current meas...

Page 8: ...tivated it s indicating that moisture is present and the pump should be removed and serviced in order to avoid damage to the motor SERVICE CHECKLIST Condition A Pump will not start or run B Motor overheats and trips overload C Pump will not shut off D Pump operates but delivers little or no water E Pump starts and stops too often F Red beacon comes on at control panel G Grease and solids accumulat...

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