Oerlikon Leybold Vacuum COOLPOWER 5/100 Installation And Operating Instructions Manual Download | Manualshive

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Part Numbers

893 04

893 05

129 78

842 040

842 030

842050V000X

COOLPOWER

5/100, 5/100 T, 7/25, 140 T, 50

Cold Heads

Installation and Operating Instructions GA12119_002_A3

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Summary of Contents for COOLPOWER 5/100

Page 1: ...Part Numbers 893 04 893 05 129 78 842 040 842 030 842050V000X COOLPOWER 5 100 5 100 T 7 25 140 T 50 Cold Heads Installation and Operating Instructions GA12119_002_A3...

Page 2: ...chnical Data 9 1 4 Ordering Data 11 2 Transportation and Storing 15 3 Installation 16 3 1 Conforming Utilization 16 3 1 1 Non conforming utilization 16 3 2 Unpacking and Checking the Delivery 17 3 3 C...

Page 3: ...ted and maintained by trained personnel only Consult local state and national agencies regarding specific requirements and regulations Address any further safety operation and or maintenance questions...

Page 4: ...mpressors pressure lines and electrical connecting lines 6 For its conforming utilisation the cold head must be installed within an insulating vacuum The operator is responsible for properly designing...

Page 5: ...death or severe injury can result 4 After all servicing work running of an electrical safety test is mandatory 5 Do not expose the cold head to splash or drip water 6 Lay the connecting lines so that...

Page 6: ...lating vacuum must be provided with a safety valve which opens when a leak occurs between the high pressure helium and the insulating vacuum when frozen gases which collect because of leaks in the ins...

Page 7: ...ating control valve 1 8 controls the movement of the displacer the expansion of the helium gas in the cold head and the pneumatic drive of the displacement piston The control valve is mounted on the s...

Page 8: ...ation stage copper flange 2 Expansion volume 2nd stage 3 Displacer piston 2nd stage 4 1st refrigeration stage copper flange 5 Expansion volume 1st stage 6 Displacer piston 1st stage 7 Weld on pipe Fla...

Page 9: ...to 20 K approx 55 min Permissible ambient temperature 10 40 C He filling pressure at room temperature 1 16 1 bar Opening pressure of safety valve 28 bar He connections Self sealing fittings 1 2 m 2 We...

Page 10: ...missible ambient temperature 10 40 C He filling pressure at room temperature 1 Opening pressure of safety valve 28 bar He connections Self sealing fittings 1 2 m 2 Weight excluding power cord approx 8...

Page 11: ...60 Hz 1ph 840000V2210 Mains power cord for COOLPAK 6000 3 5 m long 4x4mm2 with CE plug 32 A 6h 3 N PE 893 95 3 5 m long 4xAWG 12 with NEMA plug L16 20P 20 A 480 V 893 96 Mains power cord for COOLPAK 6...

Page 12: ...0 Part No 893 05 COOLPOWER 5 100 T Part No 129 78 135 108 5 80 110 19 47 5 6 27 92 2 115 6 32 2 129 474 5 149 117 5 105 40 60 105 M4 13 5 13 5 128 7 127 47 5 130 129 COOLPOWER 5 100 Part No 893 04 135...

Page 13: ...ng dimensions in mm A B Ansicht A Ansicht B 3 0 6x60 4 5 8 x 4 5 47 5 125 5 69 87 490 M4 40 60 M4x7 82 1 18 3 ca 120 ca 120 6 135 COOLPOWER 7 25 105 115 105 6 DN 160 ISO K 12 148 5 346 ca 121 M 4 10 M...

Page 14: ...Drawing dimensions in mm 69 149 5 0 3 A A 364 75 31 5 117 5 8 x 4 5 1 6 x 2 2 5 2 2 5 1 1 3 A Gewinde M2 thread M2 M4 6 9 0 3 13 5 27 A 400000867 1x Flansch DN100 CF drehbar COOLPOWER 50 Cat No 842050...

Page 15: ...pports such as the original packaging for storage and shipment The cold head must not be picked up by the second cooling stage for shipment It can be handled at the motor and the connection flange Fig...

Page 16: ...vices must not be disabled 2 Use of helium which is not pure a purity of 99 999 or higher is required or other gases 3 Operation at helium pressures higher than those specified 4 Use of the cold head...

Page 17: ...the packaging materials The shipping container and packaging materials must be kept in the case of return shipments becoming necessary Check that the equipment is complete and carefully examine it vis...

Page 18: ...Connect the cold head to the compressor unit Refer to the Operating Instructions for the compressor unit The refrigerating stages have to be thermally vacuum insulated from the environment p 5 10 2 mb...

Page 19: ...5 0 W Q2 300 0 50 100 150 200 250 K T2 25 15 5 100 7 25 Refrigerating capacity 1 of the 1st stage as a function of temperature T1 of the 1st stage 2nd stage 2 0 Q Q Refrigerating capacity 2 of the 2n...

Page 20: ...o not use solvents to clean the connections The connections must not be greased or oiled Check the correct fit of the flat gaskets in the screwed fittings with external thread Replace missing or damag...

Page 21: ...and protect these against tripping and damage Installation 21 GA12119_00_A3 01 2012 Oerlikon Leybold Vacuum Fig 6 Mounting and removing self sealing screw fittings Fixing the screw fitting on the com...

Page 22: ...pressure gauge and correct it if required The correct filling pressures and the filling process are described in the Operating Instructions for the compressor Detach flexlines only with the compresso...

Page 23: ...ted as described as follows t0 cooldown time of cold head without components average refrigerating capacity of the cold head C heat capacity of the additional components between 300 and 20 K 300 K C m...

Page 24: ...when selec ting suitable temperature monitors and temperature controllers 4 1 Removing from Service Switch off the compressor unit Allow the cold head to warm up before detaching the flexlines Loosen...

Page 25: ...only by trained and qualified service personnel 5 1 Oerlikon Leybold Vacuum Service Whenever you send us in equipment indicate whether the equipment is contaminated or is free of substances which coul...

Page 26: ...t compressor unit Use special adapter to relieve the pres sure at the cold head high pressure inta ke Check the control disk and the valve Purge and refill with ultra pure helium while the cold head m...

Page 27: ...lant operator The cold head incorporates pressurized vessels When disposing of pressurized vessels please observe the relevant national safety regulations The cold head may have been contaminated by t...

Page 28: ...28 GA12119_002_A3 01 2012 Oerlikon Leybold Vacuum...

Page 29: ...29 GA12119_00_A3 01 2012 Oerlikon Leybold Vacuum...

Page 30: ...of oil ForeVacuum Pumps Application Process B Condition of the equipment No1 Yes No Contamination No1 Yes 1 1 Has the equipment been used toxic 2 Drained Product service fluid corrosive 3 All opening...

Page 31: ...31 GA12119_00_A3 01 2012 Oerlikon Leybold Vacuum Notes...

Page 32: ...3 00 Fax 33 4 75 82 92 69 marketing vacuum vc oerlikon com Great Britain Oerlikon Leybold Vacuum UK LTD Silverglade Business Park Leatherhead Road Unit 2 KT9 2QL Chessington Surrey London Sales Phone...

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