5
© Copyright 2016 Zoeller
®
Co. All rights reserved.
FOR YOUR PROTECTION, ALWAYS DISCONNECT PUMP FROM ITS POWER SOURCE BEFORE HANDLING. Single phase
pumps are supplied with a 3-prong grounded plug to help protect you against the possibility of electrical shock. DO NOT UNDER ANY CIRCUMSTANCES
REMOVE THE GROUND PIN. The 3-prong plug must be inserted into a mating 3-prong grounded receptacle. If the installation does not have such
a receptacle, it must be changed to the proper type, wired and grounded in accordance with the National Electrical Code and all applicable local codes and
ordinances.
All three phase pumps require motor starting devices with motor overload protection. See FM0514 for simplex installations or FM0486 for duplex
installations. Three phase pumps must be installed in accordance with the National Electrical Code and all applicable local codes and ordinances. Pumps are
not to be installed in locations classified as hazardous in accordance with National Electrical Code, ANSI/NFPA 70.
“Risk of electrical shock” Do not remove power supply cord and strain relief or connect conduit directly to the pump.
Installation and checking of electrical circuits and hardware should be performed by a qualified licensed electrician.
Pump Wiring Instructions
Single Phase Installation
Models E404/E405 and I404/I405 are nonautomatic. To operate automati
-
cally a control panel or 20 amp control switch (P/N 10-0748) must be added
to the power circuit. Follow the instructions provided with the panel or float
switch to wire the system.
WD Model Installation
Models WD404/WD405 are fully automatic. A float switch is included and factory wired in the pump circuit to
provide automatic operation once the float switch is secured properly to the outlet pipe. Use the diagram above to
secure the float switch properly and obtain the proper tether to customize the on-off cycle to each application.
Three Phase Installation
WIRING DIAGRAM FOR MODELS
F404/F405 - 230V, 3 PH, 60 HZ
G404/G405 - 460V, 3 PH, 60 HZ
J404/J405 - 200/208V, 3 PH, 60 HZ
BA404/BA405 - 575V, 3 PH, 60 HZ
F4404/F4405 - 230V, 3 PH, 60 HZ
G4404/G4405 - 460V, 3 PH, 60 HZ
J4404/J4405 - 200/208V, 3 PH, 60 HZ
BA4404/BA4405 - 575V, 3 PH, 60 HZ
Three phase pumps are nonautomatic. To operate automatically, a control
panel is required. Follow the instructions provided with the panel to wire the
system.
Before installing a pump, check the pump rotation to insure that wiring has
been connected properly to power source, and that the green lead of power
cord (See wiring diagram), is connected to a valid ground, Momentarily en
-
ergize the pump, observing the directions of kick back due to starting torque.
Rotation is correct if kick back is in the opposite direction of rotation arrow on
the pump casing. If rotation is not correct, switching of any two power leads
other than ground, should provide the proper rotation.
Determining Pumping Range
in Inches (1 inch - 2.5 cm)
min.
max.
Use only as a guide. Due to weight of
cable, pumping range above horizontal
is not equal to pumping range below
horizontal. Ranges are based on testing in
nonturbulent conditions.
Range may vary
due to water temperature and cord shape.
As tether length increases, so does the
variance of the pumping range.
Tether Length 5 10 15 20 22
Pumping Range 9 13.5 18 22 24
RUN
O.L.
MOTOR
(3)
BLUE
RED
WHITE
BLACK
GREEN
L1
L2
START
(1)
(2)
YELLOW
BLUE
RED
CAPACITOR
(WHITE)
(BLACK)
(BROWN)
WIRING DIAGRAM FOR MODELS
E404/E405 - 230V, 1 PH, 60 HZ
I404/I405 - 200/208V, 1 PH, 60 HZ
E4404/E4405 - 230V, 1 PH, 60 HZ
I4404/I4405 - 200/208V, 1 PH, 60 HZ
MOTOR
(3)
BLUE
RED
BLACK
GREEN
L1
L2
(1)
(2)
YELLOW
L3
WHITE
RED
60 HZ
START
RUN
BLUE
MOTOR
(WHITE)
RED
(BROWN)
O.L.
YELLOW
(BLACK)
SWITCH
FLOAT
BLACK
BLACK
WHITE
CAPACITOR
BLUE
(1)
(2)
RED
RUN
WHITE
GREEN
L1
L2
(3)
WIRING DIAGRAM FOR MODELS
WD405 - 230V, 1 PH, 60 HZ
WH4405 - 200/208V, 1 PH, 60 HZ
011835
22" MAX.
5" MIN.
20 AMP SWITCH (WD & WH MODELS)
SK305D
002397
006848
