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© Copyright 2016 Zoeller

®

 Co. All rights reserved.

Preinstallation Information

Pump Performance Data

0

200

50

100

150

200

250

800

600

400

1000

1200

1400

350

300

400

0

5

2

4

6

8

25

20

15

10

40

35

30

10

12

LITERS

GALLONS

METERS

FEET

FLOW PER MINUTE

TOT

AL

 DYNAMIC HEAD

PUMP PERFORMANCE CURVE

MODELS 404/4404/405/4405

3" SOLIDS CAPACITY

404/4404

405/4405

TOTAL DYNAMIC HEAD/FLOW

PER MINUTE

SEWAGE AND DEWATERING

MODEL

Feet

Shut-off Head:

404/4404

405/4405

Meters

Gal.

Liters

Gal.

Liters

1367

361

1136

300

1.5

5

1234

326
284

1075

848

1003

265
224

4.6

3.0

10
15

912

241

197

746

503

698

184
134

7.6

6.1

20
25

507

134

50

189

--

227

60

--

10.7

9.1

30
35

33 ft.(10.1m)

38 ft.(11.6m)

1.   Inspect your pump. Occasionally, products are damaged during shipment.  If the unit is damaged, contact your dealer before using. DO 

NOT 

remove the test plugs in the cover nor the motor housing.

2.   Carefully read the literature provided to familiarize yourself with specific details regarding installation and use. These materials should be 

retained for future reference.

REFER TO WARRANTY ON PAGE 2.

CAUTION

SEE BELOW FOR

LIST OF CAUTIONS

SEE BELOW FOR

LIST OF WARNINGS

1.  Do not lift, carry, or hang pump by the electrical cables. Damage to 

the electrical cables can cause shock, burns or death.  

                        

2.  Make sure there is a properly grounded receptacle available.  

All pumps are furnished with provisions for proper grounding to help 

protect you against the possibility of electrical shock.   

                        

3.  Make certain that the receptacle is within the reach of the pump’s 

power supply cord. DO NOT USE AN EXTENSION CORD. Extension 

cords that are too long or too light do not deliver sufficient voltage to 

the pump motor. But, more important, they could present a safety 

hazard if the insulation were to become damaged or the connection 

end were to fall into the sump. 

 

                        

4.  Make sure the pump electrical supply circuit is equipped with 

fuses or circuit breakers of proper capacity. A separate branch 

circuit is recommended, sized according to the “National Electrical 

Code” for the current shown on the pump nameplate.

5.  FOR ADDED SAFETY.  Pumping and other electrical equipment 

must be connected to a 3-prong grounded receptacle with integral 

ground-fault circuit interrupter (GFCI).

6.  Risk of electric shock - These pumps have not been investigated 

for use in swimming pool areas.

7.  According to the state of California (Prop 65), this product contains 

chemicals known to the state of California to cause cancer and birth 

defects or other reproductive harm.

1.  Check to be sure your power source is capable of handling the voltage 

requirements of the motor, as indicated on the pump nameplate.

2.  The installation of pumps using auxiliary variable level float switches 

is the responsibility of the installing party and care should be taken 

that the tethered float switch will not hang up on the pump apparatus 

or pit peculiarities and is secured so that the pump will shut off.  It 

is recommended that rigid piping and fittings be used and the pit 

be 36” or larger in diameter.

3.  INFORMATION - VENT HOLE PURPOSE. It is necessary that all 

submersible sump, effluent, and sewage pumps capable of han

-

dling various sizes of solid waste be of the bottom intake design to 

reduce clogging and seal failures. If a check valve is incorporated 

in the installation, a vent hole (approx. 3/16”) must be drilled in the 

discharge pipe below the check valve and pit cover to purge the 

unit of trapped air. Trapped air is caused by agitation and/or a dry 

basin. This vent hole should be checked periodically for clogging 

and cleaned as necessary.  Water stream will be visible from this 

hole during pump run periods.

4.  Water hammer creates momentary high pressure surges. These 

surges can cause severe damage to check valves and the piping 

system. Consideration for water hammer must be included in the 

piping system design. Reference ASPE Data Book, Chapter 2.33. 

Some systems may require external spring or lever weighted check 

valves or other engineered solutions. 

 

                        

012116

Summary of Contents for 404/4404

Page 1: ...ructions 1 Limited Warranty 2 Service Checklist 2 Preinstallation Information 3 Pump Performance Data 4 Typical Dewatering Installation 4 Typical Sewage Installation 4 Pump Wiring Instructions 5 Operation 6 Maintenance 6 Replacement Parts 7 Safety Instructions TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR PROPERTY DAMAGE READ AND FOLLOW ALL SAFETY IN STRUCTIONS IN MANUAL AND ON PUMP THIS MANU...

Page 2: ...orkmanship under normal use and service when properly used and maintained for a period of one year from date of purchase by the end user or 18 months from date of original manu facture of the product whichever comes first Parts that fail within the warranty period one year from date of purchase by the end user or 18 months from the date of original manufacture of the product whichever comes first ...

Page 3: ...uses or circuit breakers of proper capacity A separate branch circuit is recommended sized according to the National Electrical Code for the current shown on the pump nameplate 5 FOR ADDED SAFETY Pumping and other electrical equipment must be connected to a 3 prong grounded receptacle with integral ground fault circuit interrupter GFCI 6 Risk of electric shock These pumps have not been investigate...

Page 4: ...l and State codes 11 If rail system is used discharge elbow must be firmly anchored to the bottom of basin No part of the pump can rest on the floor The cantilevered weight of the pump is required to seal the discharge connection Refer to Zoeller FM0793 for rail system installation Instructions 12 Basin must be clean and free of debris after installation SK1025 Typical Dewatering Installation All ...

Page 5: ... obtain the proper tether to customize the on off cycle to each application Three Phase Installation WIRING DIAGRAM FOR MODELS F404 F405 230V 3 PH 60 HZ G404 G405 460V 3 PH 60 HZ J404 J405 200 208V 3 PH 60 HZ BA404 BA405 575V 3 PH 60 HZ F4404 F4405 230V 3 PH 60 HZ G4404 G4405 460V 3 PH 60 HZ J4404 J4405 200 208V 3 PH 60 HZ BA4404 BA4405 575V 3 PH 60 HZ Three phase pumps are nonautomatic To operate...

Page 6: ...eady for operation Zoeller recommends completing a Start up Report FM0990 whenever a system is started for the first time or after a system has had a significant change take place i e pump replacement overhaul ect A copy of the Start up Report should remain with the system for future reference ADJUSTMENT PROCEDURE Pumps No adjustments are required other than assuring correct rotation Panels The th...

Page 7: ...7 Seal Cord Asm STRRLF 0 to 1 28 Clamp 6 Auto SS 0 to1 29 Cord Term Seal Control 0 to1 30 Seal Cord Asm Str Rlf Control Cord 0 to 1 31 Clamp Str Rlf 0 to 1 32 Screw 6 32 x 25 RHM Sl Tc Stlgr 1 to 4 33 Float Switch Term Seal 0 to 1 34 Seal Float Switch Cord Asm Strain Relief 0 to 1 35 Connector Wirenut 0 to 1 36 Screw 25 20 x 75 HHm SS 4 37 Screw 25 20 x 1 HHm SS 4 38 Screw 313 18 x 1 HH Cap SS 4 t...

Page 8: ...UND SCREW 18 20 21 24 22 23 26 17 14 15 38 16 14 18 38 15 19 10 26 32 25 34 33 35 DOUBLE SEAL ONLY 31 36 32 38 45 40 11 41 44 43 42 27 27 27 27 25 27 32 26 27 39 12 9 9 12 13 13 E MODEL I MODEL XE MODEL WD MODEL SENSOR CORDAGE J F G BA MODELS 12 14 GA J F G BA MODELS 16 18 GA SK1814 Copyright 2016 Zoeller Co All rights reserved ...

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