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Legacy™ Model LRZM Pool/Spa Heater   

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   Installation and Operation Manual

1.2.2  swimming pool energy saving 

tips

Zodiac Pool Systems, Inc., ("Zodiac") offers the 

following recommendations to help conserve fuel 

and minimize the cost of operating your pool heater 

without sacrificing comfort.

1.  The American Red Cross recommends a 

maximum water temperature of 25°C (78°F). 

Use an accurate pool thermometer. A difference 

of 2°C (4°F), between 26°C and 28°C (78°F and 

82°F), will use as much as 40% more gas.

2.  Carefully monitor the water temperature of your 

pool in the summertime. You can reduce heater 

usage due to warmer air temperatures.

3.  Find the proper setting on the pool heater temper-

ature control and use the Set Point Lockout 

feature to discourage further adjustments.

4.  Set the pump time clock to start the pump no 

earlier than 6:00 AM during the pool heating 

season. This is the time when nightly heat loss 

balances.

5.  If the pool is only going to be used on weekends, 

reduce the heater temperature control setting by 

8 or 10 degrees during the week. Reset it to the 

25°C (78°F) level a day or so before you plan to 

use the pool.

6.  During the winter or when on vacation for longer 

than a week, shut down the heater by following 

the shutdown instructions found on the inside of 

the heater.

7.  Where possible, shelter the pool from prevail

-

ing winds with well-trimmed hedges or other 

landscaping, cabanas, or fencing.

8.  Always use a pool cover when practical. Besides 

providing a valuable safety feature, a pool cover 

will reduce heat loss, conserve chemicals, and 

reduce the load on filter systems.

1.3 

Warranty

The Legacy Model LRZ millivolt heater is sold 

with a limited factory warranty. Details are specified 

on the back cover of this manual. 

Make all warranty claims to an authorized Zodiac 

representative or directly to the factory. Claims must 

include the heater serial number and model (this infor-

mation can be found on the rating plate), installation 

date, and name of the installer. Shipping costs are not 

included in the warranty coverage.

The warranty does NOT cover damage caused 

by improper assembly, installation, operation or field 

modification. Also, damage to the heat exchanger by 

corrosive water is NOT covered by the warranty. See 

Section 9.1 for maintaining proper pool water  

chemistry.

note  

Keep this manual in a safe place for future 

reference when inspecting or servicing the heater.

1.4 

Codes and standards

The Legacy Model LRZ millivolt heater has 

been tested and certified by GL Industrial Services for 

compliance with the Gas Appliance Directive (GAD; 

2009/142/EC) and the latest version of European 

Standard, BSEN 656. In addition, the product has 

also been found to be in compliance with the essen-

tial requirements of the Low Voltage Directive (LVD; 

2006/95/EC), and the Electromagnetic Compatibility 

Directive (EMC Directive; 2004/108/EC).

All Zodiac heaters must be installed in accor-

dance with the local building and installation codes as 

per the utility or authorities having jurisdiction.  

Any changes to the heater, gas controls, gas 

orifices, wiring, draft hood, vent cap, or improper 

installation may void the warranty. If change is 

required to any of the above, consult the factory.

1.5 

technical assistance

Consult your local Zodiac distributor with any 

questions or problems involving the specifications, 

installation, and operation of your Zodiac equipment.

1.6 

Materials installer Must provide

1.6.1  Materials for all applications

The following items are needed and are to be 

supplied by the installer for 

all

 Legacy Model LRZ 

millivolt heater installations:
1.  The correct size gas pipe to supply gas from the 

meter to the heater (see Section 4.1).

2.  A manually operated gas cock to be installed in 

the gas line outside of the heater jacket.

3.  Plumbing items needed to provide a sediment 

trap (drip leg) in the gas line between the manual 

gas cock and the heater (see Section 4.1).

1.6.2  Materials for special 

applications

In addition to the items listed above, the follow-

ing items are needed for special applications:
1.  A factory authorized draft hood and any vent 

pipe needed for indoor installations. See Section 

3.3.2. Draft hoods are available from any Zodiac 

distributor.

2.  Primer and cement suitable for cementing PVC 

pipe to the CPVC Zodiac unions supplied with 

the heater.

Summary of Contents for Legacy LRZ

Page 1: ...wed exactly a fire or explosion may result causing property damage personal injury or death H0316500 Rev F WARNING The GAS SAFETY INSTALLATION AND USE REGULATIONS 1998 as amended place statutory requi...

Page 2: ......

Page 3: ...3 3 Inspection and Replacement of Existing Vent System with New Components 13 Section 4 Gas Connections 13 4 1 Gas Supply and Piping 13 4 2 Burner Pressure 14 4 3 Special Precautions for LPG 14 Secti...

Page 4: ...11 4 1 Gas Valve 31 11 4 2 Pilot Generator 33 11 4 3 Fusible Link 33 11 4 4 Fireman Switch and External Interlocks 33 11 4 5 Limit Switches 34 11 4 6 Water Pressure Switch 34 11 4 7 Temperature Contro...

Page 5: ...symbol Be sure to read and comply with all of the warnings and cautions 1 2 1 Spa Hot Tub Safety Rules WARNING Elevated water temperature can be hazardous Consult heater operation and installation ins...

Page 6: ...warranty does NOT cover damage caused by improper assembly installation operation or field modification Also damage to the heat exchanger by corrosive water is NOT covered by the warranty See Section...

Page 7: ...areas Install the Legacy Model LRZ millivolt heater vent caps and draft hoods in accordance with the procedures in this manual local codes and ordinances and in accordance with the latest edition of t...

Page 8: ...riate ventilation directly to the outside WARNING The Legacy heater is certified to European require ments for use only as a swimming pool or spa heater The Legacy heater must not be used for any othe...

Page 9: ...onsible for such water loss or flooding or result ing damage The Legacy Model LRZ millivolt heater may be installed indoors or outdoors as outlined in later sections Location of the heater below or ab...

Page 10: ...f the alcove must be covered by a noncombustible panel 2 5 4 Outdoor Installation The Legacy Model LRZ millivolt heater can be installed in the low profile Type A flueless configu ration as received f...

Page 11: ...n excess of 60 kW total rated input Exhaust Fans or Vents Any equipment which exhausts air from the room where the heater is installed can deplete the combustion air supply or reverse the natural draf...

Page 12: ...either case the result can be release of combustion products to the indoors This can cause serious injury or death by carbon monoxide poison ing or asphyxiation All indoor installations and outdoor sh...

Page 13: ...t least five 5 feet in vertical height above the draft hood outlet Double wall or equivalent vent pipe is recom mended IMPORTANT NOTE Do not use sheet metal screws at the snap lock joints of gas vents...

Page 14: ...about specific installation restrictions in your area Section 5 Water Connections 5 1 Water Piping Figure 6 illustrates typical piping for pool equip ment in pool spa combination pools For normal inst...

Page 15: ...ions have been written to include the steps needed when reversing the water connections on an existing installation If you are reversing the headers on a new installation some steps will be ignored Wh...

Page 16: ...remove the coupling nuts from the header and disconnect the water supply from the heater 9 Remove the 10 bolts and washers from the inlet outlet header and remove the header from the tube assembly 10...

Page 17: ...G COUPLING NUT PVC OR CPVC PIPE 21 Use plastic wire ties to refasten the temperature sensor high limit switch and water pressure switch wires to each other Bundle the wires near the control panel and...

Page 18: ...by reaming it with a 9 5 mm 3 8 inch drill bit 4 Open the hole again by reaming it with a 12 7 mm 1 2 inch drill bit CAUTION Initially drilling a 12 7 mm 1 2 inch hole without reaming may cause the bi...

Page 19: ...cal require ments exists In the event no such state or local requirement exists the installer or maintainer must be a professional with sufficient experience in pool equipment installation and mainten...

Page 20: ...any residual heat contained in the heat exchanger back to the pool To install a time clock auxiliary switch into the heater wires see Figure 16 1 Remove heater door 2 Remove the factory installed wir...

Page 21: ...to manual ON OFF operations of any controls fitted in the gas control circuit 12 Check the operation of the flame failure safety device using the following steps a Extinguish the main burner and pilot...

Page 22: ...d shutdown instructions can also be found attached to the wall inside the control compartment door See Figure 18 1 Remove the service door on the front of the heater the temperature control setting an...

Page 23: ...intained between 7 4 and 7 6 when operating unit see section entitled Water Chemistry in operating manual 3 BACKWAshing Turn heater off 20 minutes before backwashing or shutting down filter to prevent...

Page 24: ...rn the gas control knob clockwise until it stops at the OFF position see Figure 19 3 Wait five 5 minutes before lighting the pilot 4 Turn the knob on the gas valve counterclockwise to PILOT then push...

Page 25: ...aking place possibly due to a low pH value combined with other chemistry problems The condi tion can be corrected by changing the spa water and closely monitoring the pH factor and chemical proper tie...

Page 26: ...njury or death 9 3 1 Owner Inspection Zodiac recommends that you inspect the heater on a continual basis and especially after abnormal weather conditions The following basic guidelines are suggested f...

Page 27: ...temperature limit 8 Perform a temperature rise test in accordance with Section 11 6 9 If the heater is equipped with a pressure relief valve check for corrosion in and around the valve With the filter...

Page 28: ...ubleshooting Table 8 lists some of the more common problems causes and solutions encountered when running the heater Most problems occur when the heater is being started for the first time after insta...

Page 29: ...gas supply B Low burner gas pressure C Heater size inadequate D Low temperature rise A Gas meter too small Gas line from meter to heater too small B Gas pressure on heater burner should be adjusted to...

Page 30: ...ws into the burner a negative pressure is created at the opening of the burner This negative pressure pulls air into the burner with the gas and mixes the two together As the gas air mixture flow thro...

Page 31: ...lot generator and control circuits and where to take measurements Location numbers and letters in circles have been added and will be referenced in the follow ing sections As stated at the beginning o...

Page 32: ...16 11 12 13 14 1 4 5 2 3 17 TEMPERATURE CONTROL ROLL OUT SWITCH FUSIBLE LINK FIREMAN SWITCH PRESSURE SWITCH HIGH LIMIT GAS VALVE TH TP PILOT GENERATOR PILOT IGNITER BK W W R BK BLACK R RED W WHITE H0...

Page 33: ...st point 4 the roll out switch fusible link has failed This indicates higher than normal temperatures in the component compartment vestibule Normal component compart ment temperature is well below 148...

Page 34: ...o voltage here means that the limit switch is open and must be replaced If voltage is detected at test point 12 move the black lead of the meter to the terminal of the water pressure switch where the...

Page 35: ...clean before making any pressure switch adjustment A dirty filter will restrict the water flow and the pressure switch cannot be adjusted properly To adjust the pressure switch refer to Figure 26 and...

Page 36: ...the header see Figure 22 Loosen the nut so that the screw can be adjusted A slight water leak past the nut may be expected Turn the screw counterclockwise to decrease the tempera ture rise and clockwi...

Page 37: ...hield Partition 125 400 R0478201 05 41 Flue Collector Assembly 125 400 R0470501 05 42 Outdoor Vent Cap 125 175 R0491606 42 Outdoor Vent Cap 250 400 R0491603 05 43 Indoor Draft Hood 125 175 R0499606 43...

Page 38: ...Legacy Model LRZM Pool Spa Heater Installation and Operation Manual 12 3 General Exploded View 28 61 48 66 72 71 70 49 77 64 65 76 74 10 34 35 61 51 70 75 79 27 46 47 5 42 43 44 39 40 38 41 62 63 68 6...

Page 39: ...NGLISH Installation and Operation Manual Legacy Model LRZM Pool Spa Heater 12 4 Detailed Exploded View 37 29 48 52 60 52 55 54 32 31 33 53 57 59 7 57 52 14 14 12 13 9 8 11 21 23 25 21 36 5 19 15 18 24...

Page 40: ...81 1 800 822 7933 www ZodiacPoolSystems com ZODIAC is a registered trademark of Zodiac International S A S U used under license All trademarks referenced herein are the property of their respective ow...

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