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Page 6 of 12

Zip Econoboil Installation & Operating Instructions - 82790 - January 2004

Step 3 – Connecting

a) Plumbing

For exposed plumbing connection, connect the cold water inlet pipe from the
base of the heater directly to the 15 mm or half-inch compression fittings with
the nuts and olives provided.

For concealed plumbing connections, connect the cold water pipe through the
rear of the chassis using a 15 mm or half-inch capillary elbow.

Cold water pipes must be flushed before connection to the inlet. Any clogging
due to sediment or fines will adversely affect the operation of the heater.

It is recommended that the heater be installed with a stop cock which allows it to
be isolated from the mains supply for servicing.

Water pressure requirements:

Minimum - 0.2 bar, maximum - 10 bar..

Warning: 

If pressure is likely to exceed 10 bar, a pressure limiting valve must be

installed in the cold water supply line. Zip recommends a valve rated at 3.5 bar
for this application.

b) Venting

A vent at the base of the heater must be plumbed to a safe visible location as,
under certain conditions, it may discharge cold or boiling water and/or steam.

For exposed vent plumbing, connect vent outlet from the base of heater to a 
15 mm or half inch OD pipe which has a continuous fall, is no more than 3
metres long, has no more than 3 right angle bends, and discharges to a waste
water drain.

For concealed vent plumbing, connect plumbing to the vent outlet from the
heater rear using a capillary elbow protruding 45 mm from the wall.

Alternatively attach a tun dish to the wall as shown and plumb away to waste.

.

Installation Procedures 

Continued

Note:

Ensure the brass hexagonal fitting is

securely held with an appropriate spanner
while tightening the plumbing connections.

Exposed power and water are
connected through base.

Concealed power and water are
connected through rear.

Summary of Contents for Econoboil HS403

Page 1: ...ating Instructions Zip Econoboil Budget priced instant boiling water for canteens and kitchens 03592 Zip Econoboil 2 5 litre White HS403 05592 Zip Econoboil 5 0 litre White HS405 07592 Zip Econoboil 7...

Page 2: ...Page 2 of 12 Zip Econoboil Installation Operating Instructions 82790 January 2004...

Page 3: ...Positioning 5 Step 2 Fastening 5 Step 3 Connecting 6 a Plumbing 6 b Venting 6 c Electrical 7 Step 4 Assembling 7 Step 5 Commissioning 7 Operating Procedures 7 Tap Operation 7 Cleaning Case 8 Earthing...

Page 4: ...t use strong corrosive or abrasive cleaners to clean the case of the heater Frost protection If this heater is located where ambient air temperature could fall below 5 C when the heater is not in use...

Page 5: ...o a draining board or drip tray Position the base of the tap to be not less than 200 mm above the draining board height should be increased only if essential for filling larger vessels Provide clearan...

Page 6: ...r a pressure limiting valve must be installed in the cold water supply line Zip recommends a valve rated at 3 5 bar for this application b Venting A vent at the base of the heater must be plumbed to a...

Page 7: ...rew the tap assembly clockwise onto the outlet tube until it touches the escutcheon without pressure Continue to turn the tap one full rotation until the handle is fully vertical If the tap still feel...

Page 8: ...inserting the probe up from behind the paddle without losing water Warning the water may be boiling show extra care 5 Test that in every instance the electrical resistance does not exceed 1 ohm If req...

Page 9: ...for a 7 5 litre Switch No 1 is ON Factory setting for 2 5 litre to 5 litre All switches OFF All models when altitude is above 1000 meters or there is excessive steam evident set No s 1 2 ON Wall Moun...

Page 10: ...Kit 4 90588 Silicon Elbows Kit 5 90578 Solenoid Assembly Kit 240 volt flow rate 0 5 ltr minute 6 90586 Econoboil PCB Kit 7 90579 Overload Kit 90 deg 8 90585 Element Kit 7ltr 90584 Element Kit 5ltr 90...

Page 11: ...Zip Econoboil Installation Operating Instructions 82790 January 2004 Page 11 of 12 Exploded View Diagram...

Page 12: ...st of removal cartage and re installation of any component of the appliance if it needs to be returned for repair to Zip or its Distributor This warranty does not cover damage resulting from non opera...

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