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Page 8 of 12

Zip Econoboil Installation & Operating Instructions - 82790 - January 2004

Problem Solving

Earthing Continuity Verification

Warning: this appliance must be earthed.

Following installation or any remedial service the earthing continuity of the heater
must be checked by a qualified technician using an appliance tester, or continuity
tester of accuracy Class 5 or better. Class 5 denotes an accuracy of 5% full scale
deflection.

1. Isolate power supply.

2. Set meter to 0 ohm with leads connected together.

3. Connect one test lead to the earth pin on the three pin plug.

4. Connect the other test lead to a bare patch of metal (preferably on the edge)

of the top of the cover, then to the front cover of the unit, and then to the tap
top under the plastic paddle. This can be achieved by inserting the probe up
from behind the paddle without losing water.

Warning-

the water may be boiling - show extra care.

5. Test that in every instance the electrical resistance does not exceed 1 ohm.

If required, an earth continuity test can be
performed by testing between the earth pin on
the products lead and a exposed piece of metal
on the case.

SYMPTOM

POSSIBLE CAUSE

SOLUTION

Fails to fill on inital startup.

No power supply or no water supply.
Possible internal adjustment needed.

Check power and water is available and

turned on. If this does not rectify the

problem call Zip on 0870 608 8888.

Runs out of boiling water and fails to refill. Not

heating. Outlet tap dripping. Overflow from vent.

Excess team from the vent or overload tripping.

Overload tripping but no excess steam. Low water

temperature.

As above.

As above.

Operating Procedures 

continued

Cleaning Case

Do not use strong, corrosive, spray or abrasive cleaners. Clean the case with a
soft cloth or brush and mild soap and water.

Summary of Contents for Econoboil HS403

Page 1: ...ating Instructions Zip Econoboil Budget priced instant boiling water for canteens and kitchens 03592 Zip Econoboil 2 5 litre White HS403 05592 Zip Econoboil 5 0 litre White HS405 07592 Zip Econoboil 7...

Page 2: ...Page 2 of 12 Zip Econoboil Installation Operating Instructions 82790 January 2004...

Page 3: ...Positioning 5 Step 2 Fastening 5 Step 3 Connecting 6 a Plumbing 6 b Venting 6 c Electrical 7 Step 4 Assembling 7 Step 5 Commissioning 7 Operating Procedures 7 Tap Operation 7 Cleaning Case 8 Earthing...

Page 4: ...t use strong corrosive or abrasive cleaners to clean the case of the heater Frost protection If this heater is located where ambient air temperature could fall below 5 C when the heater is not in use...

Page 5: ...o a draining board or drip tray Position the base of the tap to be not less than 200 mm above the draining board height should be increased only if essential for filling larger vessels Provide clearan...

Page 6: ...r a pressure limiting valve must be installed in the cold water supply line Zip recommends a valve rated at 3 5 bar for this application b Venting A vent at the base of the heater must be plumbed to a...

Page 7: ...rew the tap assembly clockwise onto the outlet tube until it touches the escutcheon without pressure Continue to turn the tap one full rotation until the handle is fully vertical If the tap still feel...

Page 8: ...inserting the probe up from behind the paddle without losing water Warning the water may be boiling show extra care 5 Test that in every instance the electrical resistance does not exceed 1 ohm If req...

Page 9: ...for a 7 5 litre Switch No 1 is ON Factory setting for 2 5 litre to 5 litre All switches OFF All models when altitude is above 1000 meters or there is excessive steam evident set No s 1 2 ON Wall Moun...

Page 10: ...Kit 4 90588 Silicon Elbows Kit 5 90578 Solenoid Assembly Kit 240 volt flow rate 0 5 ltr minute 6 90586 Econoboil PCB Kit 7 90579 Overload Kit 90 deg 8 90585 Element Kit 7ltr 90584 Element Kit 5ltr 90...

Page 11: ...Zip Econoboil Installation Operating Instructions 82790 January 2004 Page 11 of 12 Exploded View Diagram...

Page 12: ...st of removal cartage and re installation of any component of the appliance if it needs to be returned for repair to Zip or its Distributor This warranty does not cover damage resulting from non opera...

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