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WARNING

 

WIRE ROPE/CABLE

Wire rope WILL FAIL if worn-out, overloaded, misused, damaged,  

improperly maintained or abused.

Wire rope failure may cause serious injury or death!

Protect yourself and others: 

ALWAYS INSPECT wire rope for WEAR, DAMAGE, or ABUSE BEFORE and DURING USE.

NEVER USE wire rope that is WORN-OUT, DAMAGED or ABUSED.

Destroy and discard worn out or damaged wire rope in a fashion  

that does not permit use by someone that does not know the hazard.

1.  ATTACH THE FIRST CLAMP SO THE U-BOLT IS ONE 

CLAMP BASE WIDTH FROM THE DEAD END OF THE 

WIRE ROPE. THE LIVE END OF THE ROPE SEATS IN 

THE SADDLE (CLAMP BASE). REMEMBER LIVE END 

SADDLE, DEAD END U-BOLT.

2.  TIGHTEN U-BOLT NUTS EVENLY ON 1ST CLAMP TO 

3 FOOT POUNDS OF TORQUE. ATTACHE SECOND 

CLAMP NO CLOSER TO THE TREE/UPRIGHT THAN 

1+1/2 TIMES THE DIAMETER OF THE TREE/UPRIGHT. 

TURN NUTS ON THIS CLAMP FIRMLY BUT DO NOT 

TORQUE YET.

3.  ATTACH THIRD CLAMP EVENLY BETWEEN THE FIRST 

TWO CLAMPS.

4.  NOW TIGHTEN ALL NUTS EVENLY TO 3 FOOT POUNDS 

OF TORQUE.

5.  INSPECT TO BE SURE THAT THE WIRE ROPE HAS NET 

BEEN DAMAGED..

6.  RE-TORQUE ALL NUTS AFTER APPLYING THE FIRST 

LOAD TO THE ZL70. WIRE ROPE CLAMPS SHOULD BE 

INSPECTED AND RETORQUED PERIODICALLY.

WARNING-OVERTIGTENING THE NUTS ON THE CLAMPS 

MAY DAMAGE THE WIRE ROPE AND CREATE A SERIOUS 

HAZARD.

DO NOT PLACE THE WIRE ROPE CLAMP CLOSEST TO 

THE TREE/UPRIGHT ANY NEARER THAN 

1+1/2 TIMES THE 

DIAMETER OF THE TREE/UPRIGHT.  ATTACHING CLAMPS 

NEARER TO THE TREE OR UPRIGHT MAY CRIMP AND 

DAMAGE THE CABLE AT ITS ENTRY TO THE CLAMP WHEN 

TIGHTENED AND SERIOUSLY WEAKEN THE CABLE. DO 

NOT OVERTIGHTEN THE NUTS ON THE CLAMPS AS THIS 

MAY DAMAGE THE CABLE AND SERIOUSLY WEAKIN IT. 

PROPER CLAMPING AND ATTACHEMENT INSTRUCTIONS

1

st

 clamp

2

nd

 clamp

3

rd

 clamp

DISASSEMBLY

1.  Follow the steps backwards beginning with the 

release of tension at the turnbuckle.

DISPOSAL

1.  Disassemble and dispose of all playground equipment in such a way that no unreasonable hazards will exist at the time it is 

discarded.

Summary of Contents for ZL70

Page 1: ...rts hardware for easy assembly With Patented FingerSafe Trolley System ZL70 70 ziplinefun com Ages 8 weighing up to 225lbs Made in the USA for over 40 years The Only Residential Zipline to meet ASTM H...

Page 2: ...ease use common sense and remember that you are responsible for your decisions as well as the outcome Zip Line Fun and its associates are not responsible for anything that may go wrong with your zip l...

Page 3: ...Observing the following statements and warnings reduces the likelihood of serious or fatal injury ZL70 Zip Line has been designed to provide children and adults with all of the enjoyment and tradition...

Page 4: ...e other end and depending upon the height of the user and the distance between the trees or uprights these levels can be easily determined as follows 5a Measure the height of the user If there is more...

Page 5: ...E 2 Carefully uncoil the galvanized aircraft cable D Wrap one end around the starting point high end upright at the height marked in Safety Instructions step 5b Upright Upright Sling Turnbuckle Nut U...

Page 6: ...ter the first ride DISTANCE NOTE Do not place the first cable clamp closest to the tree upright any nearer than 1 times the diameter of the tree upright A B C INSTALLATION and ASSEMBLY SAFETY INSTRUCT...

Page 7: ...he remaining cable clamps B on the cable as if to secure this end as illustrated and hand tighten nuts Using pliers or vice grips grip the free end of the cable and pull as tight as possible Slide the...

Page 8: ...tension the cable should be 4 inches closer to the ground If this distance is more than 4 inches then you must tighten the turnbuckle If the distance is less than 4 inches you must loosen the turnbuck...

Page 9: ...depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth Replace as necessary It is particularly important that this procedure be followed at the beg...

Page 10: ...H THIRD CLAMP EVENLY BETWEEN THE FIRST TWO CLAMPS 4 NOW TIGHTEN ALL NUTS EVENLY TO 3 FOOT POUNDS OF TORQUE 5 INSPECT TO BE SURE THAT THE WIRE ROPE HAS NET BEEN DAMAGED 6 RE TORQUE ALL NUTS AFTER APPLY...

Page 11: ...ubject to misuse abnormal service or handling or which has been altered or modified in design construction assembly installation or operation In order to enforce the rights under this limited warranty...

Page 12: ......

Page 13: ...stead of trees a Bolt Two 6 x 6 x 12 pressure treated posts one in front of the other b Bury and cement the posts 4 5 in the ground c Face the skinner side 5 5 wide toward the direction the zip line r...

Page 14: ...ion manual and keep the low point the same Ex You determine what heights to install your zip line by following the table in the installation manual and find out that you need to anchor the high point...

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