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INSTALLATION AND OPERATING INSTRUCTIONS:

 

Tool changer, pneumatic, WWR1000 series

Zimmer GmbH 

 Im Salmenkopf 5 

 77866 Rheinau, Germany 

 Phone: +49 7844 9138-0 

●  

Fax: +49 7844 9138-80 

 www.zimmer-group.de

4

DDOC00291 / 0

EN / 2018-09-1

1

3  Proper use

NOTE:

The WWR1000 series element is only to be used in its original state with its original accessories, with no 

unauthorized changes and within the scope of its defined parameters for use.

ZIMMER GmbH shall accept no liability for any damage caused by improper use.

The element is designed for operation with compressed air only. It is not suited for operation with other media such as 

liquids or gases.

The fixed part of the element is intended to be used in closed rooms for handling and holding tool changer loose parts 

with tools mounted thereon.

Static forces and torques that the element has to absorb must not exceed the recommended parameters. 

WARNING:

•  Danger of injury if the element is not operated as intended!

•  The element must never be operated without compressed air. The built-in spring is used exclusively for 

locking the device in case of power loss.

Always operate the element with an operating pressure between 6 and 8 bar!

Information:

Depending on the model, there are several transmission options available for transmitting pneumatic 

and electronic actuators. Optionally, the media transmission can be set up with transmission elements at 

corresponding interfaces on the element.

4  Personnel qualification

Installation, commissioning and maintenance may only be performed by qualified personnel. They must have read and 

understood the installation and operating instructions in full.

Models (loose part & fixed part)

WWR1160F

WWR1200F

Torsional moment 

Mr [Nm]

6000

12000

Tilting moment 

My [Nm]

6000

12000

Max. permitted force  Fa [N]

35000

75000

Summary of Contents for WWR1000 Series

Page 1: ...Handling Technology WWR1000 series Pneumatic tool changers THE KNOW HOW FACTORY INSTALLATION AND OPERATING INSTRUCTIONS www zimmer group de...

Page 2: ...ational readiness 7 7 Pneumatic connection 7 7 1 Control category 1 7 7 2 Control category 3 locked 8 7 3 Control category 3 unlocked 8 8 Installation of accessories 9 8 1 Installation of the inductiv...

Page 3: ...which the element may cause a hazard the element is not properly fitted used or maintained the element is not used for its intended purpose local regulations legislation ordinances guidelines such as...

Page 4: ...forces and torques that the element has to absorb must not exceed the recommended parameters WARNING Danger of injury if the element is not operated as intended The element must never be operated with...

Page 5: ...fit through the locking bolts 4 in the locking sleeve 8 The required stroke is generated by a double acting pneumatic rotor cylinder 5 An integrated spring 6 acts as an energy storage and preserves t...

Page 6: ...e before all work Secure the machine against being switched on unintentionally Check the machine for any residual energy 6 1 Installation of the element The element may only be mounted on the surface...

Page 7: ...o the following characteristics Look and listen for leaks in the pneumatic connections Check all mounting screws for their prescribed tightening torque Look and listen for leaks in the pressurized ele...

Page 8: ...nsors high Additional storage space control or tool encoding by means of optional transponders Control category 4 possible PL e each error is detected before the safe locking or unlocking safety funct...

Page 9: ...sk of injury in case of unexpected movement of the machine or system into which the element has been installed Switch off the energy supply to the machine before all work Secure the machine against be...

Page 10: ...must be programmed to the storage positions A storage station includes a holder br a spacer plate bs only required for the WWR1160 model and a claw cn including all mounting hardware No spacer plate...

Page 11: ...plate bp onto the loose part bp IMAGE 2 Put the claw cn the loose part bp and the clamping plate co together using the supplied cylinder screws cp cq and cr The correct tightening torques must be obse...

Page 12: ...talled at two positions cu in the fixed part 9 The bolt dq is the dampening element of the sensor 9 Emergency release If the loose part bp cannot be disengaged on an occasion e g crash it can be manua...

Page 13: ...ranteed for up to 5 million cycles The maintenance interval may shorten under the following circumstances Drive with non filtered compressed air 10 m dry or lubricated Unclean environment Use not in a...

Page 14: ...1 5 4 No 1 5 8 No 1 6 4 No 1 7 1 No 1 7 4 We also declare that the specific technical documents were produced in accordance with Annex VII Part B of this Directive We undertake to provide the market s...

Page 15: ...OPERATING INSTRUCTIONS Tool changer pneumatic WWR1000 series Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany Phone 49 7844 9138 0 Fax 49 7844 9138 80 www zimmer group de 15 DDOC00291 0 EN 2018 09 1...

Page 16: ...ION AND OPERATING INSTRUCTIONS Tool changer pneumatic WWR1000 series Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany Phone 49 7844 9138 0 Fax 49 7844 9138 80 www zimmer group de 16 DDOC00291 0 EN 20...

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