Zimmer WWR Series Installation And Operating Instructions Manual Download Page 1

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INSTALLATION AND

OPERATING

INSTRUCTIONS

Pneumatic tool changer

WWR series

DDOC00227

THE KNOW-HOW FACTORY

www.zimmer-group.com

Summary of Contents for WWR Series

Page 1: ...INSTALLATION AND OPERATING INSTRUCTIONS Pneumatic tool changer WWR series DDOC00227 THE KNOW HOW FACTORY www zimmer group com...

Page 2: ......

Page 3: ...ation 12 10 1 Installing the stationary part 13 10 2 Installing the loose part 13 10 3 Installing the energy supply 14 10 3 1 Pneumatic control categories 15 10 4 Mounting the magnetic field sensor 17...

Page 4: ...iding these dangers The warning symbols are assigned according to the type of danger WARNING This notice warns of a situation that is potentially hazardous to personal health Ignoring these notices ca...

Page 5: ...wing examples require the written permission of the manufacturer Use of the product under extreme conditions such as aggressive fluids or abrasive dusts Additional drilled holes or threads Zimmer GmbH...

Page 6: ...re that you have understood everything Observe country specific accident prevention regulations and the general safety notices The following qualifications are a prerequisite for performing various wo...

Page 7: ...n safety principles from EN ISO 13849 1 can be complied with only if original parts from Zimmer GmbH are used The original parts from Zimmer GmbH required for the safety principles are 1 2 1 Stationar...

Page 8: ...nding on the installation size of the product several transmission elements are available for the actuator power supply Optionally the media transmission can be set up with transmission elements at co...

Page 9: ...king sleeve enable a friction locked connection of the stationary and loose part The stroke is generated by a double acting pneumatic rotor cylinder An integrated spring acts as an energy store and pr...

Page 10: ...ons 6 3 Self locking mechanism INFORMATION The safety of product locking in the event of a loss of pressure or voltage is ensured by an integrated spring Please contact Zimmer Customer Service if you...

Page 11: ...missioning the product and after transport check all power and communication connections as well as all mechanical connections If the product is stored for an extended period the following points are...

Page 12: ...the O rings must be inserted into the customer made pockets of the holes on the mounting surface Note the specified screw lengths INFORMATION Further installation information Mounting screws are inclu...

Page 13: ...ary part on the robot Loosely attach the mounting screws Tighten the mounting screws crosswise 7 Straight pins 8 Connection 9 Mounting screw 10 2 Installing the loose part Insert the straight pin into...

Page 14: ...ff unused connections using pressure resistant closures The authorized connections that are available can be found in the accessories list on our website The necessary ordering information can also be...

Page 15: ...s The goal of the protection measures is to reach a safe status Measures for fault prevention suffice for applications with a risk of PLra to PLrc For applications with a risk higher than PLrd to PLre...

Page 16: ...xpected startup unlock are realized PLd to 100 can be achieved Optional magnetic field sensors S3 and S4 or a 2 point magnetic field sensor are available for the final position check An optional press...

Page 17: ...g the product bm Opening on the stationary part bn Sealing bm bn 10 4 1 WWR40F WWR50F WWR63F installation sizes Design size 1 point magnetic field sensor WWR40F ZUB0015 WWR50F ZUB0016 WWR63F ZUB0017 D...

Page 18: ...acket Securely clamp the sensors with the grub screw Insert the sensor bracket into the opening on the stationary part Securely clamp the sensor bracket using the grub screw bo Sensor bp Sensor bracke...

Page 19: ...the sensors with the grub screw Position the spacer on the sensor bracket with the grub screw and the straight pin Install the components with the mounting screw Insert the sensor bracket into the ope...

Page 20: ...or bracket Position the spacer on the sensor bracket Slide the sensor bracket into the opening on the stationary part up to the end stop Make sure that the marking on the sensor bracket faces downward...

Page 21: ...or bracket Position the spacer on the sensor bracket Slide the sensor bracket into the opening on the stationary part up to the end stop Make sure that the marking on the sensor bracket faces downward...

Page 22: ...or bracket Position the spacer on the sensor bracket Slide the sensor bracket into the opening on the stationary part up to the end stop Make sure that the marking on the sensor bracket faces downward...

Page 23: ...rt with the mounting screw Install the sensor on the mounting piece with the mounting screw cm Mounting piece cn Mounting piece mounting screw co Sensor cp Sensor mounting screw Other installation siz...

Page 24: ...ls in the storage station Make sure that the loose part is engaged in the retaining clamps 1 Loose part cq Pin cr Retaining clamp cs Guide rail 10 7 Installing accessories NOTICE Before installing an...

Page 25: ...mperature is too high Even though the product is maintenance free as mentioned above perform a regular visual inspection to check for any corrosion damage or contamination Have maintenance work be per...

Page 26: ...c tool changer Type designation WWR series conforms to the requirements of the directive in its design and the version we put on the market Michael Hoch Rheinau Germany 2020 05 15 Authorized represent...

Page 27: ...cific technical documents were produced in accordance with Annex VII Part B of this Directive We undertake to provide the market supervisory bodies with electronic versions of special documents for th...

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