Zimmer DDOC00734, Instructions Manual

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1 Supporting documents ............................................................................................................................................................... 5
1.1 Notices and graphics in the installation and operating instructions ...............................................................................................................................5
2 Safety notices ...............................................................................................................................................................................6
3 Proper use ....................................................................................................................................................................................6
4 Personnel qualification ................................................................................................................................................................ 6
5 Product description .....................................................................................................................................................................7
6 Functional description ................................................................................................................................................................. 8
6.1 LED status display ...............................................................................................................................................................................................................9
6.1.1 Basic module LED display ....................................................................................................................................................................................9
6.1.2 IO module LED display ..........................................................................................................................................................................................9
7 Technical data ............................................................................................................................................................................10
8 Accessories/scope of delivery .................................................................................................................................................10
9 Transportation/storage/preservation .......................................................................................................................................10
10 Installation ..................................................................................................................................................................................11
10.1 Installing the product .........................................................................................................................................................................................................11
10.2 Installing the energy supply ..............................................................................................................................................................................................12
10.2.1 Mounting the pin assignment .............................................................................................................................................................................12
10.2.2 Installing the power supply for the basic module .............................................................................................................................................13
10.2.3 Installing the power supply for the IO module...................................................................................................................................................13
10.2.4 Installing IO-Link ..................................................................................................................................................................................................14
10.2.5 IO assignment for connected gripper (single mode) ........................................................................................................................................15
10.2.6 IO assignment for two connected grippers (dual mode) ..................................................................................................................................16
10.2.7 Connection examples..........................................................................................................................................................................................17
11 Installation ..................................................................................................................................................................................18
11.1 Setting up the Ethernet connection ..................................................................................................................................................................................18
11.2 Downloading software .......................................................................................................................................................................................................18
12 Commissioning ..........................................................................................................................................................................19
12.1 Establishing the connection ..............................................................................................................................................................................................20
12.2 Selecting the language ......................................................................................................................................................................................................21
12.3 Checking the version .........................................................................................................................................................................................................21
12.4 Selecting the gripper .........................................................................................................................................................................................................22
12.5 Switching on and referencing the motor ..........................................................................................................................................................................23
12.6 Selecting the gripping direction .......................................................................................................................................................................................24
12.7 Teaching in the workpiece ................................................................................................................................................................................................25
12.8 Setting the workpiece tolerance .......................................................................................................................................................................................26
12.9 Setting the open position ..................................................................................................................................................................................................27
12.10 Setting the gripping force..................................................................................................................................................................................................28
12.11 Setting the speed for opening the gripper .......................................................................................................................................................................29
12.12 Checking the settings ........................................................................................................................................................................................................30
12.13 Saving the workpiece recipe .............................................................................................................................................................................................31
12.14 Data storage ended ...........................................................................................................................................................................................................32
12.15 monitorZ control level ........................................................................................................................................................................................................33
12.16 expertZ control level ..........................................................................................................................................................................................................34
12.16.1 Service ..................................................................................................................................................................................................................35
12.16.2 Starting the automatic sequence .......................................................................................................................................................................37
12.16.3 Workpiece recipe management .........................................................................................................................................................................37
12.16.4 ISDU ......................................................................................................................................................................................................................39
12.17 Selecting the active gripper(s) ..........................................................................................................................................................................................40
INSTALLATION AND OPERATING INSTRUCTIONS: SCM
DDOC00734 / c
EN / 2022-05-09
Zimmer GmbH • Im Salmenkopf 5 •

77866 Rheinau, Germany •

+49 7844 9138 0 • www.zimmer-group.com
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