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INSTALLATION AND

OPERATING

INSTRUCTIONS

Smart Communication Module

SCM

DDOC00734

THE KNOW-HOW FACTORY

www.zimmer-group.com

Summary of Contents for DDOC00734

Page 1: ...INSTALLATION AND OPERATING INSTRUCTIONS Smart Communication Module SCM DDOC00734 THE KNOW HOW FACTORY www zimmer group com...

Page 2: ...er signals that it is open IsGrasped The gripper has gripped the workpiece and the position is within the taught in workpiece window IsClosed The gripper has gripped but there is no workpiece so it is...

Page 3: ...ples 17 11 Installation 18 11 1 Setting up the Ethernet connection 18 11 2 Downloading software 18 12 Commissioning 19 12 1 Establishing the connection 20 12 2 Selecting the language 21 12 3 Checking...

Page 4: ...14 Error diagnosis 43 15 Resetting to factory settings 43 16 Decommissioning disposal 43 17 RoHS declaration 44 18 Declaration of Conformity 45 19 Declaration of Conformity 46 INSTALLATION AND OPERAT...

Page 5: ...iding these dangers The warning symbols are assigned according to the type of danger WARNING This notice warns of a situation that is potentially hazardous to personal health Ignoring these notices ca...

Page 6: ...se NOTICE The product is only to be used in its original state with its original accessories with no unauthorized changes and within the stipulated parameter limits and operating conditions Any other...

Page 7: ...are included or are available from Zimmer GmbH as optional accessories expertZ guideZ monitorZ 1 2 3 4 5 6 7 M12 M12 W W IO Link connection cable 5 m M12 connecting cable 5x0 34 max cable length 10 m...

Page 8: ...rippers in the SCM setup The workpiece numbers are available externally via bit coding in the form of digital SCM inputs and SCM outputs When using an individual gripper with SCM the desired workpiece...

Page 9: ...K device is open or closed at a standstill Continuous light HMI is disconnected IO LINK device is in motion or on the workpiece Continuous light Actuator voltage OK P 24 V off Actuator voltage not OK...

Page 10: ...accessories and those included in the scope of delivery refer to our website 9 Transportation storage preservation Transport and storage of the product must be done only with the original packaging I...

Page 11: ...rrying out any work Secure the power supply against being switched on unintentionally NOTICE Installation may only be carried out by qualified personnel in accordance with these installation and opera...

Page 12: ...Digital input X5 8 Digital output X6 9 Digital output X7 bl Power supply of IO module X8 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1...

Page 13: ...supply voltage and signal voltage for the grippers 4 Yellow GND input signal SCM ground and signal voltage for the grippers 5 Gray 24 V DC output signal Signal voltage output for supplying power to t...

Page 14: ...X1 IO Link X2 1 3 5 2 4 6 IO Link X1 IO Link X2 M12 5 pin socket pin Color Function Explanation pin Color 1 White C Q IO Link communication 4 White 2 6 3 Green 24 V DC actuator Actuator supply voltage...

Page 15: ...md_WP_Bit0 Cmd_WP_Bit0 10 Input 10 Cmd_WP_Bit1 Cmd_WP_Bit1 11 Input 11 Cmd_WP_Bit2 Cmd_WP_Bit2 12 Input 12 Cmd_WP_Bit3 Cmd_WP_Bit3 pin Digital output X6 1 Output 1 IsReleased IsReleased 2 Output 2 IsG...

Page 16: ...f 5 Input 5 Cmd_Homing Cmd_Homing 6 Input 6 pin Digital input X5 7 Input 7 Cmd_Release Cmd_Release Cmd_Release Port 2 8 Input 8 Cmd_Grasp Cmd_Grasp Cmd_Grasp 9 Input 9 Cmd_Reset Cmd_Reset Cmd_Reset 10...

Page 17: ...software and a reference run of the gripper may need to be performed 3x inputs IsReleased IsGrasped IsClosed Wiring with 8 DIOs on the robot with a gripper Basic in single mode 3x outputs Cmd_Release...

Page 18: ...only with limitations For more information on changing the IP address refer to the section SCM network settings Please contact Zimmer Customer Service if you have any questions 11 2 Downloading softwa...

Page 19: ...ing on the most recently stored configuration on the product the power LEDs light up in green Then Status 1 and Status 2 flash on the basic module as long as the grippers are being searched for NOTICE...

Page 20: ...ipper data can be accessed guideZ configuration level where the gripper can be taught in to the desired workpiece monitorZ diagnostic and observation level for monitoring the gripper during operation...

Page 21: ...of the HMI software 12 3 Checking the version Click the Zimmer logo to view information about the HMI software INSTALLATION AND OPERATING INSTRUCTIONS SCM DDOC00734 c EN 2022 05 09 Zimmer GmbH Im Sal...

Page 22: ...grippers are listed Click the desired gripper to teach this in to the workpiece The guideZ control level opens INSTALLATION AND OPERATING INSTRUCTIONS SCM DDOC00734 c EN 2022 05 09 Zimmer GmbH Im Salm...

Page 23: ...n if the actuator voltage is connected Click the onbutton to switch on the motor Click and hold the button for referencing the gripper This also references the gripper towards the outside or inside Cl...

Page 24: ...pping Inside gripping The parameters are set for the gripper automatically The step stateLED lights up green Click the button INSTALLATION AND OPERATING INSTRUCTIONS SCM DDOC00734 c EN 2022 05 09 Zimm...

Page 25: ...iece parameters for the gripper The gripper detects the standstill and remembers the workpiece position INFORMATION You can use the grip button and the release button to test the settings Click the bu...

Page 26: ...INFORMATION A gripper with servo function automatically sets its closed position just after the workpiece tolerance Click the button INSTALLATION AND OPERATING INSTRUCTIONS SCM DDOC00734 c EN 2022 05...

Page 27: ...ppers with a servo function Click and hold the and buttons to set the position at which the gripper is to be open Click the button INSTALLATION AND OPERATING INSTRUCTIONS SCM DDOC00734 c EN 2022 05 09...

Page 28: ...e configured and in addition the speed for closing can be configured Slide the bar to the desired gripping force Click the button INSTALLATION AND OPERATING INSTRUCTIONS SCM DDOC00734 c EN 2022 05 09...

Page 29: ...or opening the gripper is only possible for grippers with a servo function Slide the bar to the desired speed Click the button INSTALLATION AND OPERATING INSTRUCTIONS SCM DDOC00734 c EN 2022 05 09 Zim...

Page 30: ...o set a command The yellow commands are set outputs The fields indicate the status of the gripper The green statuses are active INFORMATION The Table view shows the parameters of the corresponding gri...

Page 31: ...bers in a green frame show stored recipes of the current gripper The workpiece recipe numbers in an orange frame show stored recipes of another gripper Click the desired workpiece recipe number Click...

Page 32: ...ce is displayed see the section Teaching in the workpiece Click the monitorZbutton if you want to switch to the monitorZ control level instead INSTALLATION AND OPERATING INSTRUCTIONS SCM DDOC00734 c E...

Page 33: ...ystem of the gripper with the HMI software ZG_IO_LINK_HMI is no longer possible because the input and output signals now have control You can move the gripper with the external control system and the...

Page 34: ...can optimize these parameters in this view Slide the bar to the desired value to change it In the Outward area click the desired modeto change it Click the release button or the gripbutton to apply th...

Page 35: ...a service report 12 16 1 2 Data transfer time The Data transfer time is the time needed for data transmission to the gripper 12 16 1 3 Automatic time The Automatic time is the pause time of the automa...

Page 36: ...USB master only option if network communication is to be switched off Enable the option only if you have a Zimmer PrepBox with a USB cable The HMI software searches for USB nodes only 12 16 1 5 SCM ne...

Page 37: ...base again In the in work piece area the data with workpiece recipe numbers that are currently selected in the work piece number is displayed In the to save area the data that can be stored to the sel...

Page 38: ...e previously stored data sets is displayed Click the desired data set Click the Importbutton 12 16 3 2 Exporting workpiece recipes Click the export allbutton All workpiece recipes are stored on the ha...

Page 39: ...s data is thus not stored in the SCM Acyclic service data that is writable can be adapted here Click the ISDU button to view the acyclic service data INSTALLATION AND OPERATING INSTRUCTIONS SCM DDOC00...

Page 40: ...ive or only one of the two Both connected grippers are active Only one of the two connected grippers is active Click the corresponding gripper to select it INSTALLATION AND OPERATING INSTRUCTIONS SCM...

Page 41: ...roduct Cmd_WP_Bit1 Activate the saved workpiece recipe in the product Cmd_WP_Bit2 Activate the saved workpiece recipe in the product Cmd_WP_Bit3 Activate the saved workpiece recipe in the product Act_...

Page 42: ...E Set Cmd_WP_Bit1 TRUE Wait Act_WP_Bit0 TRUE Act_WP_Bit1 TRUE Then you can re open or re close the gripper 13 2 Assignment of input and output signals after a cold start The SCM only accepts commands...

Page 43: ...IO Link X2 pin 1 C Q2 Reconnect the voltage supply The SCM initializes and resets the settings Disconnect the voltage supply Remove the jumper 16 Decommissioning disposal INFORMATION When the product...

Page 44: ...ommunication Module Type designation SCM conforms to the requirements of the directive in its design and the version we put on the market Michael Hoch Rheinau Germany 2020 02 28 Authorized representat...

Page 45: ...Safety of machinery General principles for design Risk assessment and risk reduction DIN EN 61000 6 3 EMC Generic standard Emission standard for residential commercial and light in dustrial DIN EN 610...

Page 46: ...following harmonized standards have been used DIN EN ISO 12100 Safety of machinery General principles for design Risk assessment and risk reduction DIN EN 60204 1 Safety of machinery Electrical equipm...

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