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AC TIG welding

 

 

1.  When put the switch to 

“AC” position, it is AC arc welding, which can be for aluminum materials. 

 

2.  Pulse duty knob: During AC arc welding, current transfers between up side and down side continuously. 

 

When current  goes  from  tungsten stick  to  work  piece,  it  is  positive  current  time.  At  this  moment,  stick 

heats  slightly and  quantity of  heat is  concentrated,  which is  good for welding. When current goes  from 

work  piece  to  stick,  it  is  down  side  current.  At  this  moment,  it  can  clean  oxide  at  the  surface  of  work 

force, which improve welding result. But the stick may be burnt out because of over heat; the knob is for 

adjusting  time ratio of  positive and reversed current. When at 

“O” position, the ratio is 50% to 50%; at 

“5” position, ratio is 80%, and at “-5” position, ratio is 20%; Turn towards clockwise, up side current gets 

short, down side current gets long. When turn counter-clockwise, it is opposite. 

3.  Operating as the10-12 step above. 

 

Notice: 

 

1)  Big current should use small pulse duty; Above 200A, use pulse duty below 30%. At small current, 

use big pulse duty; below 100A, use pulse duty above 50%. 

2)  When at AC TIG welding, the smallest current is not easy for arc initiation, please set the current to 

20A. 

 

 

 

MMA welding

 

 

1.  Put  the  welding  switch  to 

“  Down position”,  at  this  time,  “Pulse choosing  switch”,  “2T/4T switch”,  “AC/DC 

switch

” are out of work, only welding current knob can use. 

2.  Set the welding current according to the work piece thickness. 

Attached

Relative value for electrode and current

 

 

 

 

Electrode(mm) 

 

2.5 

 

3.2 

 

Current (A) 

 

70-100 

 

100-140 

 

 

 
 
 
 

 
 
 
 

Warning:

 

 

It is forbidden to pull out or put in the cable or connector during the process of welding, 

which will threat life safety and damage the machine.

 

Summary of Contents for I-TIG 200AC/DC II

Page 1: ...ZIKA I TIG 200AC DC II WELDING MACHINE USER MANUAL...

Page 2: ...may cause hurt or property lose if it is not followed The words after this sign means there is potential risk which may cause equipment fault or break if it is not followed Version Version YF 01A A0 R...

Page 3: ...CAL PARAMETERS TABLE 10 PANEL FUNCTION INSTRUCTION 11 INSTALLATION INSTRUCTION 12 MAINTENANCE 16 NOTES BEFORE CHECKING 16 NOTES OR PREVENTIVE MEASURES 17 QUESTIONS TO BE RUN INTO DURING WELDING 18 TRO...

Page 4: ...cause choke Spark and hot workpiece after welding may cause fire Bad connected cable may cause fire Incompletion connection of workpiece side circuit may cause fire Never weld on the case of tinder st...

Page 5: ...electric shock Keep away from any electric parts Earth the machine and workpiece by professional personnel Cut off the power before installation or checking and restart 5 minutes later The capacitance...

Page 6: ...t the supervisor s inspection when operating in narrow space Air the room and wear breathe preventive facilities Never operate in degrease washing or spray space Using breathe preventive facilities wh...

Page 7: ...switch following For better work efficiency and power source maintenance please note the Precautions against toppling over Never use the welding equipment for pipe thawing Lift the power source from s...

Page 8: ...eed extra preventive measures h Practical state of the welding and other activities Users should observe the following dos and don ts to decrease radiation interference a Connect the welding equipment...

Page 9: ...at DC function can be used to weld stainless steel alloyed steel carbon steel copper and other color metals and AC function can be used to weld aluminum and aluminum alloy materials such as welding of...

Page 10: ...ated output voltage V TIG 18 MMA 28 AC duty cycle 20 80 Pulse duty cycle 10 90 Post flow time S 0 10 Pulse frequency Hz 0 5 5 0 Basic value current A 5 200 Arc initiation current A 5 200 Attenuation t...

Page 11: ...4 ARC start current adjustment 15 Positive output terminal 5 Welding current adjustment 16 Remoter control 6 Basic current adjustment 17 Torch switch socket 7 Down slope adjustment 18 Gas connector 8...

Page 12: ...nal at the front panel fasten it clockwise and the earth clamp at the other terminal clamps the work piece 4 Correctly connect the arc torch or holder according to the sketch When use MMA welding Make...

Page 13: ...am TIG Power supply 1Phase 220V Argon gas cylinder Connected to the ground Earth clamp Work piece TIG torch Installation diagram MMA Power supply 1Phase 220V Connected to the ground Earth clamp Electr...

Page 14: ...o adjust arc initiation current and attenuation time 9 According to thickness set suitable welding current and basic value current When pulse switch is down position no basic value current 10 Press to...

Page 15: ...o is 80 and at 5 position ratio is 20 Turn towards clockwise up side current gets short down side current gets long When turn counter clockwise it is opposite 3 Operating as the10 12 step above Notice...

Page 16: ...scale and loose are found please give a good polish to them then connect them again tightly 4 Avoid water and steam enter into inner machine if them enter into machine please dry inner machine then c...

Page 17: ...er should make sure the working area is adequately ventilated It is important for the performance and the longevity of the machine 2 Do not over load The operator should remember to watch the max duty...

Page 18: ...r gas is not pure can lower welding quality 5 If air is flowing powerfully in welding environment that can lower welding quality B Arc striking is difficult and easy to pause 1 Make sure quality of tu...

Page 19: ...or 2 3 min and restart it 5 24V relay of main return circuit on power board is not closed or damaged check 24V power and relay Replace it with same model series if it s damaged Fan is working abnormal...

Page 20: ...S board close to insert of fan VH 07 then restart the machine 1 If abnormal indicator is still on turn off machine and disconnect power supply plug of HF arc striking power source close to insert of f...

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