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17

 

 

 

 

NOTES OR PREVENTIVE MEASURES

 

 

 
 

 1.   Environment  

 

1

The  machine can perform  in environment where conditions  are  dry with  a dampness  level  of max 

90%. 

2

Ambient temperature is between -10 to 40 degrees centigrade. 

3

Avoid welding in sunshine or drippings. 

4

Do not use the machine in environment where condition is polluted with conductive dust on the air or 

corrosiveness gas on the air. 

5

Avoid gas welding in the environment of strong airflow. 

 

 

 2.                                                                        Safety                                                                       norms  

 

The welding machine has installed protection circuit of over voltage and current and heat. When voltage 

and output  current  and temperature of machine are  exceeding the  rated standard,  welding machine will 

stop  working  automatically.  Because  that  will  be damaged  to  welding machine,  user must  pay attention 

as following. 

1) 

The working area is adequately ventilated

The welding machine is powerful machine, when it is being operated, it generated by high currents, 

and  natural wind will not satisfy machine cool demands. So  there is a fan in  inter-machine to cool 

down  machine.  Make  sure  the  intake  is  not  in  block  or  covered,  it  is  0.3  meter  from  welding 

machine  to  objects  of  environment.  User  should  make  sure  the  working  area  is  adequately 

ventilated. It is important for the performance and the longevity of the machine. 

2) 

Do not over load

The  operator  should  remember  to  watch  the  max  duty  current  (Response  to  the  selected  duty 

cycle). Keep welding current do not exceed max duty cycle current.  Over-load current will damage 

and burn up machine. 

3) 

No over voltage

Power  voltage  can  be found  in diagram  of  main  technical  data.  Automatic  compensation  circuit  of 

voltage will assure that welding current keep in allowable rangement. If power voltage is exceeding 

allowable  rangement  limited,  it  is  damaged  to  components  of  machine.  The  operator  should 

understand the situation and take preventive measures. 

4)  There is a grounding screw  behind welding machine,  there is grounding marker on it. Mantle must 

be grounded  reliable with cable which section  is over  6 square millimeter  in order  to prevent from 

static electricity and leaking. 

5)  If  welding  time  is  exceeded  duty  cycle  limited,  welding  machine  will  stop  working  for  protection. 

Because  machine  is  overheated,  temperature  control  switch  is  on 

“ON’’ position and the indicator 

light is red. In this situation, you don

’t have to pull the plug, in order to let the fan cool the machine. 

When  the indicator  light  is  off,  and  the  temperature  goes  down  to  the  standard  range,  it  can  weld 

again. 

Summary of Contents for I-TIG 200AC/DC II

Page 1: ...ZIKA I TIG 200AC DC II WELDING MACHINE USER MANUAL...

Page 2: ...may cause hurt or property lose if it is not followed The words after this sign means there is potential risk which may cause equipment fault or break if it is not followed Version Version YF 01A A0 R...

Page 3: ...CAL PARAMETERS TABLE 10 PANEL FUNCTION INSTRUCTION 11 INSTALLATION INSTRUCTION 12 MAINTENANCE 16 NOTES BEFORE CHECKING 16 NOTES OR PREVENTIVE MEASURES 17 QUESTIONS TO BE RUN INTO DURING WELDING 18 TRO...

Page 4: ...cause choke Spark and hot workpiece after welding may cause fire Bad connected cable may cause fire Incompletion connection of workpiece side circuit may cause fire Never weld on the case of tinder st...

Page 5: ...electric shock Keep away from any electric parts Earth the machine and workpiece by professional personnel Cut off the power before installation or checking and restart 5 minutes later The capacitance...

Page 6: ...t the supervisor s inspection when operating in narrow space Air the room and wear breathe preventive facilities Never operate in degrease washing or spray space Using breathe preventive facilities wh...

Page 7: ...switch following For better work efficiency and power source maintenance please note the Precautions against toppling over Never use the welding equipment for pipe thawing Lift the power source from s...

Page 8: ...eed extra preventive measures h Practical state of the welding and other activities Users should observe the following dos and don ts to decrease radiation interference a Connect the welding equipment...

Page 9: ...at DC function can be used to weld stainless steel alloyed steel carbon steel copper and other color metals and AC function can be used to weld aluminum and aluminum alloy materials such as welding of...

Page 10: ...ated output voltage V TIG 18 MMA 28 AC duty cycle 20 80 Pulse duty cycle 10 90 Post flow time S 0 10 Pulse frequency Hz 0 5 5 0 Basic value current A 5 200 Arc initiation current A 5 200 Attenuation t...

Page 11: ...4 ARC start current adjustment 15 Positive output terminal 5 Welding current adjustment 16 Remoter control 6 Basic current adjustment 17 Torch switch socket 7 Down slope adjustment 18 Gas connector 8...

Page 12: ...nal at the front panel fasten it clockwise and the earth clamp at the other terminal clamps the work piece 4 Correctly connect the arc torch or holder according to the sketch When use MMA welding Make...

Page 13: ...am TIG Power supply 1Phase 220V Argon gas cylinder Connected to the ground Earth clamp Work piece TIG torch Installation diagram MMA Power supply 1Phase 220V Connected to the ground Earth clamp Electr...

Page 14: ...o adjust arc initiation current and attenuation time 9 According to thickness set suitable welding current and basic value current When pulse switch is down position no basic value current 10 Press to...

Page 15: ...o is 80 and at 5 position ratio is 20 Turn towards clockwise up side current gets short down side current gets long When turn counter clockwise it is opposite 3 Operating as the10 12 step above Notice...

Page 16: ...scale and loose are found please give a good polish to them then connect them again tightly 4 Avoid water and steam enter into inner machine if them enter into machine please dry inner machine then c...

Page 17: ...er should make sure the working area is adequately ventilated It is important for the performance and the longevity of the machine 2 Do not over load The operator should remember to watch the max duty...

Page 18: ...r gas is not pure can lower welding quality 5 If air is flowing powerfully in welding environment that can lower welding quality B Arc striking is difficult and easy to pause 1 Make sure quality of tu...

Page 19: ...or 2 3 min and restart it 5 24V relay of main return circuit on power board is not closed or damaged check 24V power and relay Replace it with same model series if it s damaged Fan is working abnormal...

Page 20: ...S board close to insert of fan VH 07 then restart the machine 1 If abnormal indicator is still on turn off machine and disconnect power supply plug of HF arc striking power source close to insert of f...

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