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ZIEHL-ABEGG Icontrol FXDM, Operating Instructions Manual, Page: 97 / 108

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ZIEHL-ABEGG Icontrol FXDM Operating Instructions Manual Download Page 97

Display

Code*

LED Code

Relais switches 
**

Possible cause

Reaction of Controller

   

   

internal

Opera-
tion

Fault

   

Remedial measures

IGBT Fault

AL

5

1

1

The controller was 
switched o

ff

 by the current 

limitation.
Switch back time: 60 sec

Inverter switches o

ff

 motor. 

New start-up attempt after 
about one minute (4x error then 
lock).
Check motor and brake func-
tion. Reset necessary if device 
is locked.

Earth fault

AL

5

1

1

 Short-circuit at motor con-
nection to earth (U, V, W)

Inverter switches o

ff

 motor. 

Check motor and connection 
then reset 

Line Fault

Error

4

0

1

The device is provided 
with a built-in phase-moni-
toring function for the 
mains supply. In the event 
of a mains interruption 
(failure of a fuse or mains 
phase) the unit switches 
o

ff

 after a delay (approx. 

60 ms). 

If the voltage supply returns 
within 5 s, the device automati-
cally switches itself back on. 
In the case3of mains interrup-
tions over 10 sec. the error 
message 

“

Line fault

”

 appears. A 

startup attempt takes place ap-
proximately every 60 sec. until 
all three mains phases are 
available.
check voltage supply

Motor fault

Error

2

1

1

A connected thermostat or 
thermistor has tripped the 
circuit or interruption be-
tween both terminals 

“

TB/TP

”

 or 

“

TK/PTC

”

The unit then remains switched 
o

ff

. A programmed operating 

and fault-indicating relay is trig-
gering
Check motor and connection 
then reset 

Motorheating

Msg

 

0

0

The motor heating was ac-
tivated via digital input.

 Informational message 

External NTC error

AL

 

0

1

wire failure NTC

only warning message

External error

AL

 

0

selecta-

ble

Alarm from external con-
tact

Device continues working un-
changed 
check contacts

Brake control

AL

-

0

selecta-

ble

Set limit for modulation ex-
ceeded

Device continues working un-
changed

Lmt E1 min

AL

-

0

selecta-

ble

Set limit for input signal 

“

E1

”

 dropped below

Device continues working un-
changed
Check setting and input signal

Lmt E1 max.

AL

-

0

selecta-

ble

Set limit for input signal 

“

E1

”

 exceeded

Lmt E2 min.

AL

-

0

selecta-

ble

Set limit for input signal 

“

E2

”

 dropped below

Device continues working un-
changed
Check setting and input signal

Operating Instructions 

Icontrol

 

–

 model series FXDM

Events / Fault signals

L-BAL-E036-GB 2022/47 Index 011

Part.-No. 

97/108

Summary of Contents for Icontrol FXDM

Page 1: ...Icontrol FXDM Frequency inverter for 3 fans Operating Instructions Keep for reference Software version D1334A Part No B1000AA4 from version 2 37 L BAL E036 GB 2022 47 Index 011 Part No english ...

Page 2: ...14 4 5 Outdoor installation 15 4 6 Installation location for agriculture 15 4 7 Temperature influences during commissioning 15 5 Electrical installation 15 5 1 Safety precautions 15 5 2 Terminal compartment 16 5 3 EMC compatible installation 17 5 3 1 Interference emission and installation of cables 17 5 3 2 Motor cable 17 5 3 3 Control cables 17 5 3 4 Harmonics current for devices 4 and 16 A 17 5 3...

Page 3: ...9 8 Commissioning 30 8 1 Prerequisites for commissioning 30 8 2 Procedure for commissioning 30 8 3 Menu overview Mode 1 01 without add on modules 31 9 Programming 32 9 1 Speed controller 1 01 1 02 32 9 1 1 Base setup 1 01 32 9 1 2 Setting for operation 1 01 32 9 1 3 Touch function via external signal in mode 1 01 33 9 1 4 Base setup 1 02 35 9 1 5 Setting in operation 1 02 36 9 2 Temperature contro...

Page 4: ...ction 2 01 Function 8D 67 9 10 2 10 Reset Function 10D 67 9 10 2 11 Setting Max Speed ON OFF function 11D 67 9 10 2 12 Motorheating ON OFF Function 12D 68 9 10 2 13 Direction of rotation Function 13D 68 9 10 2 14 Freeze function maintain momentary modulation value Function 14D 69 9 10 3 Configuration of analog inputs E1 and E2 69 9 10 3 1 Signal adaption E1 and E2 69 9 10 3 2 Inverting analog input...

Page 5: ...measurements 94 12 Events Fault signals 94 12 1 Display and query of events and malfunctions 94 12 2 Messages and trouble shooting 95 13 Function extension and version of software 98 14 Enclosure 99 14 1 Technical data 99 14 1 1 Maximum loading dependent on switching frequency line voltage and ambient temperature 102 14 2 Connection diagram 104 14 3 Dimensions mm 105 14 4 Index 107 14 5 Manufactur...

Page 6: ... instructions at any time Keep the operating instructions for continued use They must be passed on to all successive owners users and final customers 1 2 Target group The operating instructions address persons entrusted with planning installation start up mainte nance and servicing who have the corresponding qualifications and skills for their job 1 3 Exclusion of liability Concurrence between the c...

Page 7: ...ance with the assembly instructions and or operating instructions Operating out side the device s technical specifications see name plate and attachment technical data can lead to a defect in the device and additional damage Information In the case of a malfunction or a failure of the equipment check all functions with alarms in order to prevent injury to persons or property Note possibility of bac...

Page 8: ...tion for the open device is IP00 Potentially fatal voltages can be touched directly The safe isolation from the supply must be checked using a two pole voltage detector Even after disconnecting the mains voltage life threatening charges can appear between the protective ground PE and the mains connection The protective earth is conducting high discharge currents dependent on the switching frequenc...

Page 9: ...ructions and or operating instructions and especially are familiar with the safety instructions contained therein All safety and warning notices attached to the device are never removed and remain legible 2 9 Employment of external personnel Maintenance and service work are frequently carried out by external employees who often do not recognize the specific situations and the thus resulting dangers...

Page 10: ...ansport The device is packed ex factory to suit the transport method previously agreed The device may only be transported in the original packaging Avoid shocks and impacts to the device during the transport During manual handling the human lifting and carrying restrictions must be observed and adhered to 3 6 Storage The device must be stored in its original packaging in a dry and weather proof ro...

Page 11: ...ted cooling air feed as well as unobstructed outgoing air discharge see minimum space requirement The device should be installed in a location where it will not be disturbed but at the same time can be easily accessed Care must be taken to avoid direct radiation from the sun The device is designed for vertical installation bottom cable inlet A horizontal or reclined installa tion is only permissib...

Page 12: ... and mark the position of both lower fastening points 2 3 Remove the device and drill the fastening points 2 3 Remount the device and tighten the fastening point screws 2 3 Type FXDM4 2 17A FXDM25A FXDM4 2 17AQ FXDM25AQ Fastening at 4 points GM00005C_M 28 01 2016 1 2 4 3 Drill fastening points 1 4 Fasten device with screws Operating Instructions Icontrol model series FXDM Mounting L BAL E036 GB 20...

Page 13: ...fastening points Screw in fastening point screws 1 4 up to a distance of approx 5 mm and mount the device Tighten fastening point screws 1 4 Screw in fastening point screws 5 8 and tighten Operating Instructions Icontrol model series FXDM Mounting L BAL E036 GB 2022 47 Index 011 Part No 13 108 ...

Page 14: ...ase plate 1 Cable inlet with step nozzles factory installed 1A 3 x max 18 mm 1B 3 x max 14 mm 1C 3 x max 11 mm 1D 4 8 x max 8 mm 2 attached cable inlet for cable glands 2A 17 21 mm 2B 12 5 17 mm 3 Fastening screws Sheet metal housing IP54 1 Inlet mains connection 40 mm 2 Inlet motor connection 40 mm 3 Inlet control cables 20 mm Information Cable glands can be used alternatively not included in del...

Page 15: ...must always be present when working on energized parts or lines who disconnects in case of emergency Electrical equipment must be checked regularly Loose connections are to be re tightened and damaged cables must be replaced immediately Always keep switch cabinets and all electrical supply facilities locked Access is only allowed for authorized persons using a key or special tool Operating the dev...

Page 16: ...5 mm2 FXDM12A Q 4 mm2 4 mm2 4 mm2 4 mm2 FXDM17A Q 4 mm2 4 mm2 4 mm2 4 mm2 FXDM25A Q 6 mm2 6 mm2 6 mm2 6 mm2 FXDM32A Q 16 mm2 10 mm2 16 mm2 10 mm2 FXDM32AE 16 mm2 10 mm2 25 mm2 16 mm2 FXDM39A Q 25 mm2 16 mm2 16 mm2 10 mm2 FXDM39AE 25 mm2 16 mm2 25 mm2 16 mm2 FXDM46A Q 25 mm2 16 mm2 25 mm2 16 mm2 FXDM62A Q 25 mm2 16 mm2 25 mm2 16 mm2 Possible cross sections of terminals for control section For all t...

Page 17: ... to prevent interferences The control cable may not be longer than 30 m Screened control cables must be used when the cable length is longer than 20 m When using a shielded cable connect the shielding to one side only i e only to the control unit with the protective ground keep cable short and with as little inductance as possible 5 3 4 Harmonics current for devices 4 and 16 A According to EN 6100...

Page 18: ...le on site The specification for the maximum admissible line fuse of the device must be observed see technical data Possible components for the line protection recommendation Safety fuses of operating class gG whole range fuse cartridges for general applications according to EN 60269 1 Line protection switch with characteristic C according to EN 60898 1 5 4 3 Required quality attributes for the mai...

Page 19: ...f the controller 5 7 Motor protection Motorprotectionis possible by connecting thermostats TB thermal contacts or thermistors TP PTC A maximum of six individual thermistors DIN 44081 or DIN 44082 may be connected in series to a single device The unit switches off when a connected thermostat or thermistor has tripped the circuit interruption between both terminals TB TP The unit then remains switche...

Page 20: ...short circuit 24 V GND the external power supply is shut down multi fuse The device performs a Reset and continues operation It is not permissible to connect voltage outputs of several devices to each other It is not permissible to connect voltage outputs in the device to each other 5 11 Add on module type Z Modul B Part No 380052 The expansion module can be retrofitted This could be necessary if t...

Page 21: ... relay K2 to the terminals 21 24 22 K2 Function factory setting 2K Fault indication I e energized for operation without fault and for enable OFF 5 15 Communication 5 15 1 Networking via MODBUS RTU The device comes equipped with a RS 485 interface for networking via MODBUS Conntection at A D B D and GND The address must be set in the IO Setup menu Information A maximum of 64 participants can be dir...

Page 22: ...igh frequencies However the effectiveness of the shield depends on care ful installation of the line If shielded cables are used the shield should be placed at PE on at least one side preferably on the master connection The occurrence of compensating currents may have to be considered if the shield is contacted on both sides Shield connection correct Shield connection incorrect Default interface pa...

Page 23: ...and the PE connection terminal for shield 5 17 Bypass circuit For a bypass circuit i e when bypassing the frequency inverter with line voltage observe the following Two contactors are required a bypass contactor and a contactor at the inverter output The two contactors must be interlocked with each other When switching between bypass operation and inverter operation a time delay of at least 1 seco...

Page 24: ...without supply Technical data Line voltage max 690 V 50 60 Hz Rated current Type S D 25 Part No 349035 25 A Type S D 50 Part No 349040 50 A Dimensions w x h x d mm Type S D 25 115 x 115 x 163 Type S D 50 135 x 135 x 188 Protection class IP65 For further information refer to the bypass switch operating instructions for type S D 25 and S D 50 5 19 Auxiliary contact for version with main switch Q For...

Page 25: ...eric display 5 digit 2 Moon Symbol for set point 2 3 Current derating active 4 Alarm Symbol fault indication 5 Brake motor or motor heating active 6 Fire Symbol heating operation 7 Derating power reduction active 8 External switch over direction of rotation active 9 Quench mode active 10 STOP Symbol enable 11 Bargraph Fanlevel 12 Text line 3 figures display unit etc 13 Text line 16 figures display t...

Page 26: ... the menu group using the arrow keys In the menu point Language display language can be selected One returns to the menu group Start using the ESC shortcut keys 6 4 Menu structure PIN 0010 STOP User Service Start Info Setting Events Base setup P ESC P ESC P ESC P ESC P ESC PIN input Frequency Set Internal1 Motor fault Mode Language Set external1 Set Internal2 E1 Analog In Menu dependent on device ...

Page 27: ...activated ON the service menu remains enabled after input of PIN 0010 as long as one is pressing keys If no keys are pressed for ca 15 minutes the PIN is automatically erased i e the service level is blocked To make adjustments press the P key after selecting the menu item If the previously set value starts to flash it can be adjusted with the keys and then saved with the P key To exit the menu wit...

Page 28: ...figuration in base setup For Potentiometer Analog Out1 terminal A program to function 1A 10 V like factory setting see IO Setup If a second sensor is connected at input 2 external Setpoint or speed setting in manual operation is possible with additional modul Z Modul B input E3 see IO Setup E2 Analog In factory setting 0 10 V A E2 GND 0 10 V Analog In 2 02 12 2009 v_extern_stecker_v vsd E2 2 E2 1 1...

Page 29: ...nt 20 0 C P band 5 0 K 2 02 Sensor TF E2 Temperature control depending on outdoor temperature preset set point 5 0 C P band 20 0 K 2 03 Sensor TF E1 Temperature control with additional functions shutter and heating 2 04 1x Sensor TF E1 1x Sensor TF E2 Temperature control with two sensors comparison or average 2 05 1x Sensor TF E1 1x Sensor TF E2 Temperature control with two sensors differential tem...

Page 30: ... before configuration is complete Operation of the device after pressing the Esc hotkey combination Switch over between OFF and Start with the key shortcut for Es cape Esc 5 Menu group Start Set the menu language if necessary factory setting English Language GB 6 Menu group Base setup Setting the desired operation Mode factory setting 1 01 Speed controller see selection Mode Further settings depend...

Page 31: ...0 0 A Motor cur rent Set Inter nal2 1 Overtem perature 0 10 V E1 Analog In OFF Set protec tion 0 0 V A min Level min 400 V MotorRa tedVolt OTM 00010 56 11 GB Lan guage 8 W Input power OFF Min Speed 2 ext Fault OFF E2 Func tion OFF Save User Setup 10 0 V A max Level max 50 0 Hz Edgefre quency 585 V DC Voltage OFF Reset 8 W Output power 50 0 Hz Max Speed 3 Sensor 2 E2 Analog In Limit OFF A Inverting...

Page 32: ...ut display Selection 0 20 mA 4 20 mA Bus Inverting IO Setup Factory setting 0 10 V 9 1 2 Setting for operation 1 01 Setting Setting Set Internal1 Set Internal1 Setting range manual speed setting Min Speed Max Speed Factory setting 50 0 Hz Setting Max Speed Set Internal2 Set Internal2 Setting Set Intern2 e g reduced value for night operation Switch over intern 1 2 by external contact as long as no ...

Page 33: ...gnal in mode 1 01 The output frequency can be set gradually via an external signal at the analog inputs E1 and E2 The following settings are required for this function Base setup Mode 1 01 E1 Analog In 0 10 V 0 20 mA 4 20 mA je nach externem Signal E2 Function 7E E2 Analog In 0 10 V 0 20 mA 4 20 mA je nach externem Signal IO Setup E1 Mode 3 E1 Min 0 100 setting as required E1 Max 100 0 setting as ...

Page 34: ...ates Always set E1 Max higher than E1 Min and always set E2 Max higher than E2 Min Do not activate both inputs E1 and E2 at the same time with increase and reduction signals either lock C1 or C2 Settings in IO Setup Switching thresholds for increasing the output frequency switching hysteresis E1 max E1 max The output frequency is gradually increased if at E1 the set value for E1 Max is exceeded Se...

Page 35: ...ue Step 1 value Factory setting Setting range 5 Hz 50 0 Hz or Step 2 value Step 2 value Step 2 value Factory setting Setting range Step 1 value 50 0 Hz or Step 3 value Step 3 value Step 3 value Factory setting Setting range Step 2 value 50 0 Hz or Step 4 value Step 4 value Step 4 value Factory setting Setting range Step 3 value 50 0 Hz or Step 5 value Step 5 value Step 5 value Factory setting Sett...

Page 36: ...ng OFF Max Speed Max Speed speed limitation only when needed Setting range Max Frequency Motor Setup Min Speed Factory setting 50 0 Hz 9 1 5 Setting in operation 1 02 After installation is completed only the Setting direct or Setting Step setting is visible in the Info menu group All other menus are protected by a PIN Info Info Only Setting direct or Setting Step is visible Setting direct Setting ...

Page 37: ... 01 2 05 9 2 1 Basic setting 2 01 2 05 Base setup Base setup Mode Mode Mode selection e g 2 01 E1 Analog In E1 Analog In In all group 2 operating modes 2 01 2 02 2 03 E1 analogue In factory set to TF measuring range 27 75 C Alternative selection Sensor MTG120V Aktive sensor with 0 10 V output jumper for input signal and proportional measuring range 10 120 C Alternative selection signal 0 10 V 0 20...

Page 38: ...ings for operation modes 2 01 2 05 2 01 Temperature control simple 2 02 Temperature control depending on outdoor temperature Special function Sensor connection at E2 display and setting under E1 2 03 Temperature control with pre programmed additional functions heating shutter temperature monitoring 2 04 Temperature control with 2 sensors Comparison with control to higher value E2 Function set to c...

Page 39: ...uency Motor Setup Min Speed Factory setting 50 0 Hz Manual mode Manual mode OFF automatic control as function of the set parameters Factory setting ON automatic control without function speed setting in menu Speed manual Speed manual Speed manual Manual speed setting without influence by the external signal Activation by menu Manual mode or external contact at digital input IO Setup Setting range 0...

Page 40: ...ler Setup Val Set n to ON nM Motor speed S Setpoint R Pband I Actual value Example 2 Temperature control in Heating function Idealized principle diagram nM 50 100 I Min Min 0 Max 100 Min 35 Max 85 20 C S 10 K R 10 C Max 09 05 2007 v_tempcontrol_heat_nmotor vsd Controller Setup Val Set n to OFF nM Motor speed S Setpoint R Pband I Actual value Operating Instructions Icontrol model series FXDM Progra...

Page 41: ... Setup Pband AnalogOut Pband AnalogOut Pband AnalogOut separately adjustable range of control P band for 0 10 V output Setting range 0 102 0 K Factory setting 2 0 K Min AnalogOut Min AnalogOut Min AnalogOut Minimal output voltage Setting range 0 100 0 10 V Factory setting 0 Max AnalogOut Max AnalogOut Max AnalogOut Maximal output voltage Setting range 100 0 10 0 V Factory setting 0 0 K Example for...

Page 42: ...ng point Example Setpoint 15 0 C Offset 5 0 K Hysteresis 2 0 K Example Setpoint 20 0 C Offset 5 0 K Hysteresis 2 0 K 10 12 14 16 18 20 22 24 26 28 30 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 min C ON ON ON ON 15 C 5 K 20 C OFF 20 C 2 K 22 C 16 03 2007 v_relais_heizen_9k_pos_offset vsd 10 12 14 16 18 20 22 24 26 28 30 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 min C ON OFF 15 C 2 K 17 C ON 20 C 5K 15 C O...

Page 43: ...assigned K1 relay IO Setup K1 function 2K Alarm Minimum Alarm Minimum Setting range OFF 26 9 75 0 C Factory setting 0 0 C Alarm Maximum Alarm Maximum Setting range OFF 26 9 75 0 C Factory setting 40 0 C Lmt E1 min Example for display if falling below setting Alarm Minimum alternating to the actual value display Relay K1 disengages if not inverted Lmt E1 max Example for display if exceeding setting...

Page 44: ...nt pressure No further settings are necessary for pressure sensors model e g MBG 30I or MBG 50I measurement range 0 30 bar or 0 50 bar In the case of sensors with other measurement ranges the E1 Min value and the E1 Max Value Setting in bar although unit display is in C E2 Function E2 Function only for special applications External setpoint Function 1E by external signal 0 10 V instead of Setpoint...

Page 45: ...tup Pband Pband Narrow control range Short control times Wide control range Longer control times and more stable control 3 01 and 3 03 Setting range in measuring range of sensor factory setting 5 0 bar 3 02 and 3 04 Setting range dependent on the selected refrigerant and in measuring range of sensor factory setting 7 0 K Pband Min Speed Min Speed basic speed only when needed Setting range OFF Shut...

Page 46: ...t R Pband I Actual value Functional diagram for Mode 3 02 and 3 04 Idealized principle diagram nM 50 100 I Min 0 Max 100 35 C S 7 K R 42 C 09 05 2007 v_diagramm_302_304_c vsd nM Motor speed S Setpoint R Pband I Actual value Information The factory default presets must be adapted to match the system conditions by a competent person Operating Instructions Icontrol model series FXDM Programming L BAL...

Page 47: ...applications External setpoint Function 1E by external signal 0 10 V instead of Setpoint 1 0 10 V 0 100 sensor measuring range External manual operation via external signal 0 10 V Function 2E Switch over between settings on the device and external manual operation via digital input IO Setup Measurement value function 7E e g for limit indication display in Info menu E2 Actual Modes 4 02 and 4 03 wi...

Page 48: ...eed basic speed only when needed Setting range OFF Shutdown Freq Motor Setup Max Speed Factory setting OFF Max Speed Max Speed speed limitation only when needed Setting range Max Frequency Motor Setup Min Speed Factory setting 50 0 Hz Manual mode Manual mode OFF automatic control as function of the set parameters Factory setting ON automatic control without function speed setting in menu Speed man...

Page 49: ... connection E2 Analog In 2 when being operated as a pressure regula tion device An optimal building climate e g can be achieved through this Through this function the set and active Setpoint 1 or Setpoint 2 is automatically changed proportional to the measured outside temperature Info Set point control T Band SA T Band SA Temperature range in which the setpoint change continiously with outside tem...

Page 50: ...e device and external manual operation via digital input IO Setup Measurement value function 7E e g for limit indication display in Info menu E2 Actual Modes 5 02 with two sensors Modes with two sensors The function is automatically jointly programmed in operating modes using 2 sensors The second analog input is thus allocated and additional function allocations are not possible For 5 02 E2 Functi...

Page 51: ... alternating with the actual value Additional menu item for mode 5 02 with outside temperature dependent target setpoint Outside temperature dependent target setpoint AT V min 15 C T min 30 C T Start S1 20 09 2017 v_volume_set_dep_outtemp vsd S2 T Band m3 h S1 Setpoint 1 S2 Set Internal2 V Min SA Minimum air volume T min Minimum temperature T Start Setpoint reducing will start below this outside t...

Page 52: ...al manual operation via external signal 0 10 V Function 2E Switch over between settings on the device and external manual operation via digital input IO Setup Measurement value function 7E e g for limit indication display in Info menu E2 Actual 9 6 2 Settings for operation modes 6 01 Setting Setting Setpoint 1 Setpoint 1 Setting range in measuring range of sensor Factory setting 0 50 m s Set Inter...

Page 53: ...vents the system from inadvertently starting up before configuration is complete Attention No disconnection isolation when switched off in accordance with VBG4 6 PIN input PIN input The service menu for the installation can be protected against unintentional changes by a pin code With further pin codes putting back to pre setting is possible PIN 0010 Opening service menu if PIN protection activated ...

Page 54: ...Speed and Max Speed 0 100 0 10 V 10 0 V 0 20 mA 20 0 mA 4 20 mA 20 4 mA Display The device operates at Set external1 Signal to E1 GND Set External2 Signal to E2 GND Set Internal1 Menu Set Intern1 Set Internal2 Menu Set Intern2 Info for mode controller 2 01 6 01 E1 Actual Current actual value measured on the sensor 1 Depending sensor type in mbr m3 s m s Pa bar m3 h C V mA etc E2 Actual For operati...

Page 55: ...n ON In order to simplify the initial start up operation the service level in the factory setting is free OFF i e accessible without PIN 0010 Information After installation of the device has been carried out PIN Protection should be activated ON 9 9 2 Set protection activate PIN 1234 Set protection The Settings menu for the user s basic settings Setpoint default value min max are freely accessible...

Page 56: ...essage alternating to the actual value and stored in the menu of Events Sensor 1 Alarm sensors With AlarmSensors ON areindicated sensor disturban ces as Alarm alternating to the actual value and stored in the menu of Events Indication via relays is possible IO Setup function relay outputs Sensor 1 9 9 5 Limit Limit After allocation of a digital input IO Setup an adjustable limitation of the modula...

Page 57: ...M 50 100 I Min Min 35 Max 100 20 C S 7 K R 27 C 2 0 K 10 05 2007 v_min_luft_abschalt vsd Minimum speed cut off idealized principle diagram nM Motor speed S Setpoint R Pband I Actual value 9 9 7 Group control 9 9 7 1 Control group 2 via 0 10 V output Group 2 ON value Group 2 ON value Switch on value for Group2 Setting range 0 100 Factory setting 50 OFF Value Group2 OFF Value Group2 Switch off value f...

Page 58: ... here on both groups run parallel at maximum power If group control is activated Function 5A the gradient of the output curve of group 1 is automati cally increased by factor 1 4 gradient without group control 1 9 9 7 2 Control group 2 3 4 via relais Group 2 ON value Group 2 ON value Switch on value for Group2 Setting range 0 100 Factory setting 50 OFF Value Group2 OFF Value Group2 Switch off value...

Page 59: ... ON 100 OFF 0 ON 100 1 2 3 4 K3 and K4 add on module type Z Modul B Part No 380052 Example Activation of 3 groups via relays F out Hz 16 05 2012 v_fx_4_group_digswitch_diagr vsd 1 2 3 4 5 6 7 8 9 10 Analog In 1 40 35 30 25 20 15 10 5 2 4 6 8 10 12 14 16 18 20 0 10 V 0 20 mA 10 20 30 40 50 60 70 80 90 100 0 100 PWM 0 0 0 45 50 Fout Standard G2 ON 50 nmin G3 30 nmin G2 20 G2 OFF nmin G4 40 G3 OFF G4...

Page 60: ... are based on many years of experience which is suitable for many applications Under special circum stances these can be individually adapted Menu group setting Type of control The type of control determines the method with which the controlled value behaves in case of a difference between the target and current values For this the control technology has standard algorithms which consist of a combi...

Page 61: ...chdog time in seconds Setting range 0 255 sec Factory setting 0 sec off Watchdog Speed Watchdog Speed Setting Watchdog Frequency Setting range 0 Max Speed Factory setting 50 Hz off 9 9 11 Data on the total control deviation The total control deviation is comprised of the sum of the control deviations for performance quantities and work quantities combined and refers to the specified areas In direct r...

Page 62: ...nput E2 5A Group control Controller Setup second group 6A Control output 2 increasing modulation at actual value Set cooling only mode 2 03 temperature controller with additional functions 7A Control output 2 incresing modulation at actual value Set Heating only mode 2 03 temper ature controller with additional functions 9A proportional output frequency as of software version 2 41 A1 Function A mi...

Page 63: ...able remote control ON OFF 2D External error 3D Limit ON OFF 4D Switch over E1 E2 For mode speed controller 1 01 5D Switch over Set Intern1 Set Intern2 6D Switch over Intern Extern For modes as controller higher 2 01 5D Switch over Setpoint1 Setpoint2 6D Switch over Intern Extern 7D Switch over automatic control Speed manual 8D Switch over control function e g heating cooling 10D Reset 11D Setting...

Page 64: ...n when turned off in accordance with VBG4 6 9 10 2 3 External message function 2D Connecting an external alarm indication via floating contact The device continues to work un changed during an external indication to the digital input the alarm symbol appears in the display This indication can be issued via the relay contacts K1 K2 IO Setup function K1 K2 Indication during closed contact factory sett...

Page 65: ...2 1 25 11 2022 i_5d_vorgabe_intern_1_2_D1_D1 1 Setting Set Intern1 depending on device type in Hz rpm 2 Setting Set Intern2 depending on device type in Hz rpm D1 Inverting OFF Set Intern1 at opened contact Set Intern2 at closed contact D1 Inverting ON Set Intern1 at closed contact Set Intern2 at opened contact Frequency Operation with Set Intern2 is signalized by the moon symbol for reduced operat...

Page 66: ...erting ON Setting at the unit at opened contact Signal Extern at closed contact D1 Inverting OFF Setting at the unit at closed contact Signal Extern at opened contact 9 10 2 8 Automatic control speed manual Function 7D mode 2 01 Switch over between automatic control to set target value depending on the activation Setpoint1 Setpoint2 and the default for manual operation set at the device If for Ana...

Page 67: ...ins switched off motor fault see motor protection Re starting after the drive has cooled down terminals TB TP or TK PTC bridged by non locking reset key possible Contact at digital input e g Digital In 1 For D1 Inverting OFF both terminals D1 D1 in normal operation interrupted Reset after fault by short close For Inverting ON reverse function 9 10 2 11 Setting Max Speed ON OFF function 11D The valu...

Page 68: ...on The motor heating or stationary heating can only become active where there is no given modulation as a result of regulation To prevent any overheating motor protection in the form of thermal protection installed in the motor is required motor protection The heating function is switched off when the motor protection function of the regulating unit responds Motorheating The activated motor heating...

Page 69: ... mode with rotational speed specification over an external signal In operating modes as of 2 01 this setting is not suited for influencing the regulation process E1 Modus E1 Modus 0 E1 min E1 max without function factory setting 1 Offset turn 2 signal range 3 for activating the touch function see speed controller programming function available depending on the software version E1 Min E1 Min Setting r...

Page 70: ... Modus 2 Example E1 min 30 Only with approx 30 setting signal the controller begins with approx 30 modulation Example E1 max 80 Over 80 setting signal the modulation is switched to 100 modulation Idealized principle diagrams for setting Min Speed 0 0 Hz and Max Speed 50 0 Hz 9 10 3 2 Inverting analog inputs E1 E2 After programming the signal or sensor type an inversion of the inputs can be carried...

Page 71: ...on assigned function The relays can only pull up basically when the voltage supply of the electronics is working Three phase current devices must have at least 2 line phases K1 Inverting K2 Function K2 Inverting Function Designation OFF No function Relays remain always de energized 1K Operating indication factory setting for K1 non inverting Operation without fault reports enable OFF 2K Fault indi...

Page 72: ...lay 0 1 3K Ext Fault at digital input for external fault 1 0 4K Exceeding or falling below modulation 1 0 5K over or falling below limits for input signal E1 1 0 6K over or falling below limits for input signal E2 1 0 7K setpoint deviation to high 1 0 8K Activation of second group 1 0 12K Activation of third group 1 0 13K Activation of fourth group 1 0 9 10 5 Programming Add on module type Z Modul...

Page 73: ...is factory set to the highest available MODBUS address 247 Thisaddressis reserved for operation with an external terminal and should not be occupied with anything else Addressing Addressing Switch addressing to ON before setting address Reading and writing parameters The device supports reading and writing processes for MODBUS Holding Registers The start address is 0 the number of registers depend...

Page 74: ... alarm symbol Setting range 0 120 sec Factory setting 2 sec Example indication by relay K1 not inverted IO Setup K1 Function 4K IO Setup K1 Inverting OFF Inverting IO Setup K1 Function 4K IO Setup K1 Inverting OFF min max 100 A 0 1 min max 100 0 1 11 05 2007 v_grenzwert_ausst_k1_ni vsd A A Brake control min max 100 0 1 min max 100 0 1 11 05 2007 v_grenzwert_ausst_k1_i vsd A A A Brake control If Le...

Page 75: ... signal E1 Max E1 Min Example for a limit indication of default signal or sensor signal to Analog In 1 50 Analog IN 0 1 100 1 11 05 2007 v_grenzwert_signal_k1_1 vsd Settings E1 Max 80 E1 Min OFF switching hysteresis 5 from 100 50 Analog IN 0 1 100 2 11 05 2007 v_grenzwert_signal_k1_2 vsd Settings E1 Min 20 E1 Max OFF switching hysteresis 5 from 100 50 Analog IN 0 1 100 3 11 05 2007 v_grenzwert_sig...

Page 76: ...et Hysteresis Hysteresis switch on point In temperature regulation 10 K otherwise sensors 10 of measurement range Offset Delay Offset Delay Time delay until indication through relay and alarm symbol Setting range 0 120 sec Factory setting 2 sec Example for temperature regulation for other modes of operation settings in corresponding sensor unit Offset 1 for alarm during exceeding 10 12 14 16 18 20 22...

Page 77: ...ctory setting 400 V 9 12 3 Adjustment of the U f curve Attention Settings for U f characteristic may only be made when no motor modulation is present Edgefrequency Edgefrequency The maximum output voltage is attained during break edge frequency Adjustment range 10 0 150 0 Hz Factory setting 50 0 Hz In the case of special settings with Edge frequency Max frequency due to higher power losses it is p...

Page 78: ...linear curve pre programmed In the case of linear characteristic curves the motor achieves full torque throughout the entire speed range For fans operation a optimal speed control is generally achieved through this Switching over to square characteristic curve only permisible in fans and pumps with square torque moment might make sense in order to reduce the electromagnetic motor noises UF square ...

Page 79: ...ection of the arrow on the fan housing We will not be responsible under any circumstances for warrantee for damage caused because the direction of rotation is wrong When connected in accordance with the connection diagram the standard rotary direction RIGHT CW results under factory settings A change of direction is feasible by exchanging the phase sequence in the motor connection or through reprog...

Page 80: ...nts depend on the centrifugal force of the motor and the conditions in the installation 2 Special function brakes before stop as soon as modulation 0 The motor does not run out up to stop The motor is braked actively as soon as no modulation is present Setpoint 0 or Enable OFF Test required The min speed adjustment must be set to 0 Attention With the frequently one behind the other following DC br...

Page 81: ...nd modulation must have been 0 beforehand Switchover into normal mode is automatic after the synchronization is completed Attention Due to the transient motor triggering with maximum frequency at reduced output voltage necessary for the quench mode short term start up can occur in a stationary motor with low centrifugal force The quench function can be combined with motor braking DC brake mode How...

Page 82: ...le frequency Overload 1 Indication Overload1 If the modulation frequency of the device only corresponds to the value set in Derating Alarm due to too high an internal temperature the fault indication Over load is displayed Behaviour of the relays K1 and K2 in case of factory setting IO Setup The alarm relay K2 drops out the terminals 21 22 are bridged the operation relay K1 stays pulled up termina...

Page 83: ...utdown Freq Range 1 max Range1 min Range1 max Setting for Range1 max Setting range Range 1 max Max Frequency Range1 max Suppression2 Identical procedures for Suppression2 and Sup pression3 as far as desired etc Operating Instructions Icontrol model series FXDM Programming L BAL E036 GB 2022 47 Index 011 Part No 83 108 ...

Page 84: ...Actual 30 0 C 30 0 C 30 0 C 10 0 bar 88 7 C 10 0 bar 88 7 C 88 7 Pa 712 m3 h 0 45 m s E2 Actual 2 04 30 0 C 30 0 C 10 0 bar 88 7 C 4 02 4 03 21 0 C 5 02 21 0 C Setpoint 1 20 0 C 5 0 C 0 0 C 12 0 bar 35 0 C 12 0 bar 35 0 C 100 Pa 530 m3 h 0 50 m s Setpoint control 4 02 4 03 100 Pa 5 02 530 m3 h Frequency 1 01 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz Motor current 1 01 0 0 A 0 ...

Page 85: ...Offset AnalogOut 2 03 0 0 K Pband AnalogOut 2 03 2 0 K Min AnalogOut 2 03 0 Max AnalogOut 2 03 100 OffsetDigitalOut 2 03 1 0 K Hyst DigitalOut 2 03 1 0 K Alarm Minimum 2 03 0 0 C Alarm Maximum 2 03 40 0 C T Band SA 4 02 4 03 30 0 K 5 02 30 0 K T Start SA 4 02 4 03 15 0 C 5 02 15 0 C P Min SA 4 02 4 03 70 0 Pa 5 02 700 m3 h Events Base setup Mode 1 01 1 02 2 01 2 03 2 04 2 02 2 05 3 01 3 02 3 03 3 04...

Page 86: ...Refrigerant 3 02 3 04 R503 E2 K Factor E2 Min 4 03 35 0 C E2 Max 4 03 65 0 C E2 Decimals 4 03 1 E2 Unit 4 03 C E2 Offset 2 04 0 0 K 0 0 K 0 00 bar 0 0 K 4 02 4 03 0 0 K 5 02 0 0 K Controller Setup PIN Protection OFF OFF OFF OFF OFF OFF OFF OFF OFF Set protection OFF OFF OFF OFF OFF OFF OFF OFF OFF Save User Setup OFF OFF OFF OFF OFF OFF OFF OFF OFF Alarm sensors OFF OFF OFF OFF OFF OFF OFF OFF Limi...

Page 87: ...0 0 V A Inverting OFF OFF OFF OFF OFF OFF OFF OFF OFF A2 Function 1A 1A 1A 1A 1A 1A 1A 1A 1A A2 min 0 0 V 0 0 V 0 0 V 0 0 V 0 0 V 0 0 V 0 0 V 0 0 V 0 0 V A2 max 10 0 V 10 0 V 10 0 V 10 0 V 10 0 V 10 0 V 10 0 V 10 0 V 10 0 V A2 Inverting OFF OFF OFF OFF OFF OFF OFF OFF OFF D1 Function OFF OFF OFF OFF OFF OFF OFF 4 03 1D OFF OFF D1 Inverting 4 03 OFF D1 Busmode 4 03 ON D2 Function OFF OFF OFF OFF OF...

Page 88: ...ion OFF OFF OFF OFF OFF OFF OFF OFF OFF K3 Inverting K4 Function OFF OFF OFF OFF OFF OFF OFF OFF OFF K4 Inverting Bus Address 247 247 247 247 247 247 247 247 247 Addressing OFF OFF OFF OFF OFF OFF OFF OFF OFF Touch function step 0 20 0 20 0 20 0 20 0 20 0 20 0 20 0 20 0 20 Limits Level Function OFF OFF OFF OFF OFF OFF OFF OFF OFF Level min Level max Level Delay Lmt E1 Function OFF OFF 2 03 1L OFF ...

Page 89: ...20 120 120 120 120 120 120 120 120 DC brake mode 0 0 0 0 0 0 0 0 0 DC brake time 5 sec 5 sec 5 sec 5 sec 5 sec 5 sec 5 sec 5 sec 5 sec DC brake level 5 5 5 5 5 5 5 5 5 Boost function OFF OFF OFF OFF OFF OFF OFF OFF OFF Quench mode ON ON ON ON ON ON ON ON ON Overmodulation OFF OFF OFF OFF OFF OFF OFF OFF OFF Derating Alarm 5 5 5 5 5 5 5 5 5 Suppression1 OFF OFF OFF OFF OFF OFF OFF OFF OFF Range1 mi...

Page 90: ...e Z Modul B installation not possible in Icontrol flat FXDM2 6 25 8 0 kHz FXDM32 62 6 kHz Specifications not binding these values can differe depending on the software version and customer specific pre setting 10 2 Possible allocation of the IOs PINs Analog outputs A A2 Function Description function A A2 1A Constant voltage 10 V 2A proportional level control 3A proportional input E1 4A proportional in...

Page 91: ...g indication factory setting for K1 non inverting Operation without fault reports enable OFF 2K Fault indication factory setting for K2 non inverting Energized for operation without fault for enable OFF not energized De energized at line motor and controller fault Sensor fault dependent on programming external fault at digital input 3K External fault separate with message at digital input factory ...

Page 92: ...ry setting delivery status 11 Diagnostics menu Diagnostic The diagnostics menu supplies information about the momentary operating condition of the device 00056 46 13 O Operation T Time C Controller The time counting runs as soon as mains voltage is connected without fault If events step on Motor fault External Error etc the period of operation is stored at this time Events 00056 46 13 O Operation ...

Page 93: ...D bridged ON terminals D3 GND not bridged D4 Status digital input 4 Digital In 4 OFF terminals D4 GND bridged ON terminals D4 GND not bridged D5 Status digital input 5 Digital In 5 OFF terminals D5 GND bridged ON terminals D5 GND not bridged K1 OFF relay K1 de energized terminals 11 12 bridged ON relay K1 energized terminals 11 14 bridged K2 OFF relay K2 de energized terminals 21 22 bridged ON rel...

Page 94: ...ble of measuring the fundamental voltage 11 1 3 Current measurements Current measurements can be made without restrictions only on the motor side of the frequency inverter or EC controller Line side measurements of the current may only be performed using true r m s measuring equipment The line current cannot be measured with sufficient accuracy using customary measuring equipment for sinusoidal curr...

Page 95: ...ller internal Opera tion Fault Remedial measures OFF Line voltage available Unit switch OFF and automati cally ON when the voltage has been restored 1 1 0 No enable Switch OFF by external contact function 1D enable pro grammed for Digital In Factory sett AL 0 1 Controller did a factory set ting automatically e g in case of faulty parameter data Warning message Operation with factory setting EEP er...

Page 96: ...rior temperatures In case of a temperature increase above the prede termined limits the modula tion is linearly reduced Indication if modulation frequency only corre sponds to the set value setting Derating Alarm At sinking temperature the con troller restarts Check the temperature in the device via diagnostic menu Check cooling of the controller Overload 2 AL 0 1 DC input chocke overheat ing or C...

Page 97: ... until all three mains phases are available check voltage supply Motor fault Error 2 1 1 A connected thermostat or thermistor has tripped the circuit or interruption be tween both terminals TB TP or TK PTC The unit then remains switched off A programmed operating and fault indicating relay is trig gering Check motor and connection then reset Motorheating Msg 0 0 The motor heating was ac tivated via...

Page 98: ...unction extension and version of software Software D1334A display version menu group Start under Icontrol Version Date Function from new version 2 25 19 02 09 Setting change from to Hz for following settings Set Intern 1 2 Min Speed Max Speed Speed manual 2 28 03 09 09 Start Motor OFF ON version nummer internal motor controller Modbus readout serial number via Modbus possible 2 31 12 01 10 Start N...

Page 99: ...5 6 1 3 0 40 10 125 7 5 FXDM8 5A 308151 8 5 7 8 7 3 4 0 40 10 150 7 3 FXDM8 5AQ 308165 8 5 7 8 7 3 4 0 40 10 150 7 5 FXDM12A 308152 12 10 9 9 9 5 5 40 16 210 7 5 FXDM12AQ 308166 12 10 9 9 9 5 5 40 16 210 7 7 FXDM17A 308153 17 15 4 14 1 7 5 40 20 300 7 5 FXDM17AQ 308167 17 15 4 14 1 7 5 40 20 300 7 7 FXDM25A 308112 25 25 11 0 40 35 480 12 5 FXDM25AQ 308168 25 25 11 0 40 35 480 12 8 FXDM32A 308078 3...

Page 100: ...r connection to an external AXG terminal minus approx 50 mA Output 0 10 V Imax 10 mA short circuit proof Digital inputs D1 and D2 Input resistance Ri approx 4 kΩ max contact rating of the internal relay 2 A 250 V AC Max permissible ambient temperature for operation 55 C Min permissible ambient temperature 0 C if mains voltage is not switched off up to 20 C To avoid condensation the device must be c...

Page 101: ...egory C2 devices according to the relevant DIN EN 61800 3 The increased requirements placed on electrical interference 2 kHz for category C1 devices are complied with in addition Energy efficiency class ErP Guideline IE2 according IEC 61800 9 2 Reference values Rated voltage Rating switching frequency Output frequency 45 Hz 90 out of 50 Hz Output voltage H1 370 V 2 5 Efficiency values per type paramet...

Page 102: ...ver 415 V 6 480 V 10 40 C 50 C 55 C 40 C 50 C 55 C FXDM32A Q 32 0 A 32 0 A 28 0 A 32 0 A 30 0 A 26 0 A FXDM39A Q 39 0 A 39 0 A 39 0 A 39 0 A 39 0 A 37 0 A FXDM46A Q 46 0 A 46 0 A 42 0 A 46 0 A 43 0 A 39 0 A FXDM62A Q 62 0 A 55 0 A 50 0 A 62 0 A 55 0 A 48 0 A Maximal motor current for 8 kHz depending on line voltage and ambient temperature Type 208 V 15 415 V 6 over 415 V 6 480 V 10 40 C 50 C 55 C ...

Page 103: ...M62A Q 52 7 A 46 7 A 42 5 A 52 7 A 46 7 A 40 8 A Maximal motor current for 16 kHz depending on line voltage and ambient temperature Type 208 V 15 415 V 6 over 415 V 6 480 V 10 40 C 50 C 55 C 40 C 50 C 55 C FXDM2 6A Q 1 8 A 1 3 A 1 1 A 1 5 A 1 1 A 0 9 A FXDM4 2A Q 2 9 A 2 1 A 1 7 A 2 4 A 1 8 A 1 5 A FXDM5A Q 3 4 A 2 5 A 2 0 A 2 9 A 2 1 A 1 7 A FXDM7 5A Q 5 1 A 3 7 A 3 1 A 4 3 A 3 2 A 2 6 A FXDM8 5A...

Page 104: ... m 4 q 34 33 Nur in Q Geräten Only in Q Devices 11 Kontaktbelastung Contact rating max AC 400 V 4 A 10 0 1 A D GND Terminal AXG 1A E B D MODBUS RS 485 GND 24 V A D B D 1 Line 3 208 480 V 50 60 Hz N connection only available for FXDM25 2 Only in special version suitable for IT System 3 3 motor with internal thermistors 4 Motor cable max length 10 m 5 Output 0 10 V Imax 10 mA 6 Input 1 0 10 V 0 20 m...

Page 105: ...M2 6AQ FXDM4 2 17A FXDM25A FXDM4 2 17AQ FXDM25AQ FXDM4 2 17A Q FXDM25A Q Position of switch for plan view without obligation Operating Instructions Icontrol model series FXDM Enclosure L BAL E036 GB 2022 47 Index 011 Part No 105 108 ...

Page 106: ...FXDM32 62A FXDM32 62AQ IP54 Operating Instructions Icontrol model series FXDM Enclosure L BAL E036 GB 2022 47 Index 011 Part No 106 108 ...

Page 107: ...1 Input resistance 90 K K Factor 42 L leakage current 14 91 Limit 48 Limits 65 line fuse 90 line impedance 13 line protection 14 linear curve 69 LON 18 M mains 13 MAL1 MAL10 44 Maximum frequency 68 MBG 30I MBG 50I 37 Minimum space requirement 7 Minimum speed cut off 48 MODBUS 17 Mode 24 motor leads are connected 14 motor noises 69 Motorprotection 15 O one quadrantdrives 6 Outdoor installation 11 ou...

Page 108: ...abegg de http www ziehl abegg com 14 6 Service note If you have any technical questions while commissioning or regarding malfunctions please contact our technical support for control systems ventilation technology phone 49 0 7940 16 800 Email fan controls service ziehl abegg de Our worldwide contacts are available in our subsidiaries for deliveries outside of Germany see www ziehl abegg com Operat...

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