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3.  Product Information

 

3.1  Overview 

 Industrial Layout 

 

 

Excellent Heat Elimination 

 

  Effective Shield For DC/AC/Communication Connections 

Summary of Contents for Z10I1K

Page 1: ...User Manual V1 1 User Manual Installation Operation Z10I1K Z10I1K5 Z10I2K Z10I2K5 Z10I3K Zeus Appollo Solar ...

Page 2: ......

Page 3: ...2 Product Appearance 14 4 3 Product Identification 15 4 4 Further Information 15 5 Installation 16 5 1 Safety 16 5 2 Mounting Instructions 17 5 3 Safety Clearance 18 5 4 Mounting Procedure 19 5 5 Safety lock 22 6 Electrical Connection 233 6 1 Safety 233 6 2 AC Side Connection 233 6 3 DC Side Connection 26 6 4 Communication and Monitoring Device 32 7 Display and Operation 32 7 1 LCD Panel 32 7 2 Co...

Page 4: ...1K5 Z10I2K Z10I2K5 Z10I3K Please keep this user manual available at all times in case of emergency 1 2 Symbols Used CAUTION CAUTION indicates a hazardous condition which if not avoided can result in minor or moderate injury WARNING WARNING indicates a hazardous situation which if not avoided can result in death or serious injury or moderate injury DANGER DANGER indicates a hazardous situation whic...

Page 5: ...l who are intending to install or uninstall the Z10 Series Grid tied Solar Inverter NOTICE Qualified personnel means he she has a valid license from the local authority in Installing electrical equipment and PV power systems up to 1000 V Applying all relevant installation codes Analyzing and reducing the hazards involved in performing electrical work Selecting and using Personal Protective Equipme...

Page 6: ...ng the modification of product functionality of any kind will affect the extent of the warranty such actions may result in Zeus Appollo Solar not accepting any responsibility for that warranty DANGER DANGER due to electrical shock and high voltage DO NOT touch the operating component of the inverter it might result in burning or death TO prevent risk of electric shock during installation and maint...

Page 7: ...or shortly after operation Risk of damage due to modifications Never modify or manipulate the inverter or other components of the system NOTICE Public utility only The PV inverter is designed to feed AC power directly into the public utility power grid do not connect the AC output of the device to any private AC equipment ...

Page 8: ...operation DO NOT touch aluminum housing during operation An error has occurred Please go to Part 9 Trouble Shooting to remedy the error This device SHALL NOT be disposed of in residential waste Please go to Part 8 Recycling and Disposal for proper treatments Without Transformer This inverter does not use a transformer for the isolation function Standards Association of Australian The inverter comp...

Page 9: ...7 3 Product Information 3 1 Overview Industrial Layout Excellent Heat Elimination Effective Shield For DC AC Communication Connections ...

Page 10: ...ge which enables more PV panels to be connected A wide MPP voltage range will ensure a high yield under various weather conditions A high MPP tracking accuracy ensures minimum power losses during conversion The following protection methods are integrated into the Z10 series inverter Internal overvoltage DC insulation monitoring Ground fault protection Grid monitoring Ground fault current monitorin...

Page 11: ...Power 1100VA 1650VA 2200VA Nominal AC Power cos phi 1 1000W 1500W 2000W Nominal Grid Voltage 220V 230V 240V 220V 230V 240V 220V 230V 240V Nominal Grid Frequency 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz Max AC Current 5 8A 9 0A 12 0A Grid Voltage Range 185 276V 185 276V 185 276V Grid Frequency Range 45 55Hz 55 65Hz 45 55Hz 55 65Hz 45 55Hz 55 65Hz Power Factor 0 95 capacitive 0 95 inductive 0 95 capacitive 0 9...

Page 12: ...Grid Standard AS4777 Physical Structure Dimensions WxHxD 343x281x130mm Weight 11kg Environmental Protection Rating IP 65 According to IEC 60529 Cooling Concept Natural convection Mounting Information Wall bracket General Data Operating Temperature Range 20 C to 60 C derating above 45 Relative Humidity 0 to 98 no condensation Max Altitude above sea level 2000m Noise Level 40dB Isolation Type Transf...

Page 13: ...or Output AC Max AC Apparent Power 2750VA 3000VA Nominal AC Power cos phi 1 2500W 3000W Nominal Grid Voltage 220V 230V 240V 220V 230V 240V Nominal Grid Frequency 50Hz 60Hz 50Hz 60Hz Max AC Current 12 5A 14 0A Grid Voltage Range 185 276V 185 276V Grid Frequency Range 45 55Hz 55 65Hz 45 55Hz 55 65Hz Power Factor 0 9 capacitive 0 9 inductive 0 9 capacitive 0 9 inductive Total Harmonic Distortion THD ...

Page 14: ...id Standard AS4777 Physical Structure Dimensions WxHxD 343x281x150mm Weight 9 9kg Environmental Protection Rating IP 65 According to IEC 60529 Cooling Concept Natural convection Mounting Information Wall bracket General Data Operating Temperature Range 20 C to 60 C derating above 45 Relative Humidity 0 to 98 no condensation Max Altitude above sea level 2000m Noise Level 40dB Isolation Type Transfo...

Page 15: ...d then examine the inverter and accessories for any visible external damage Contact your dealer if anything is damaged or missing Object Quantity Description A 1 Z10 series inverter B 2 pairs DC connectors C 1 AC connector D 1 Wall mounting bracket E 4 Screws ST6 50 F 4 Expansion tubes G 1 Installation and operating instructions A B C D E F G ...

Page 16: ...14 4 2 Product Appearance Front Object Description A Removable front shield B LED light 3 pcs C Function keys for displays and setting 4 pcs D Monitoring LCD with backlighting Bottom A B C D D B C ...

Page 17: ... such as the type of inverter as well as the inverter specifications are contained on the side name plate The name plate is located on the middle part of the right hand side of the inverter housing The following figure is an example of the side name plate on the Z10I2K5 4 4 Further Information If you have any further questions regarding the type of accessories or installation please check our webs...

Page 18: ...T expose to rain and snow cover to enhance inverter life time The installation site MUST have good ventilation condition DANGER DANGER to life due to potential fire or electricity shock DO NOT install the inverter near any flammable or explosive items This inverter will be directly connected with a HIGH VOLTAGE power generation device the installation must be performed by qualified personnel only ...

Page 19: ...a max 15 degrees backwards tilt For the convenience of checking the LCD display and possible maintenance activities please install the inverter at eye level Ensure that the wall selected for installation is strong enough for the mounting screws and can bear the weight of the inverter Ensure the inverter is properly fixed to the wall It is not recommended that the inverter be exposed to strong suns...

Page 20: ...he following minimum clearances to walls other devices or objects to guarantee sufficient heat dissipation and enough space for pulling the electronic solar switch handle Direction Minimum clearance Above 30 cm Below 40 cm Sides 10 cm ...

Page 21: ...19 5 4 Mounting Procedure 1 Mark the four 4 positions of the drill holes on the wall corresponding with the wall mounting bracket in the carton 150 228 Depth 50mm ...

Page 22: ...l 4 holes and then insert the four expansion tubes into the holes using a rubber hammer Next insert the 4 screws through the mounting holes in the bracket and then tighten the screws into the expansion tubes The bracket is now installed ...

Page 23: ... 3 Check the 4 holes at the rear of the inverter and lift the inverter carefully aligning the 4 holes in the inverter into the 4 hooks on the bracket Once align attach the inverter gently onto the bracket ...

Page 24: ...Corner of the inverter as per the picture below Recommended padlock dimension A Shackle Diameter 5 7 mm B Vertical Clearance 8 15 mm C Horizontal Clearance 12 20 mm Stainless solid hanger and secured lock cylinder NOTICE For further maintenance and possible repair please keep the key of the padlock in a safe place Padlock C B A φ ...

Page 25: ...icable regulations such as conductor sections fuses and PE connections DANGER DANGER to life due to potential fire or electricity shock When the inverter is powered up comply with all applicable national regulations and legislation concerning accident prevention This inverter will be directly connected to a HIGH VOLTAGE power generation device the installation must be performed by qualified person...

Page 26: ...rter from the AC load 2 Assembly Instructions 1 Remove length y of N L conductor 35mm 1 38 PE conductor 40mm 1 57 sheath of AC cable terminal length x about 14mm 0 55 of the inner wrapper then dress the conductor terminals with ferrules or tin soldering Check that all parts of the AC connector are present then slide the hex nut onto the cable and insert the cable end through the clamp ring NOTICE ...

Page 27: ...ctor terminals into the appropriate holes using a cross screwdriver to tighten it applying a tightening torque of 1Nm 2 Insert the connector into the clamp ring it should click twice and then tighten the hex nut with a tightening torque of 4Nm ...

Page 28: ...ate the locker according to the direction instructed by the marks on the locker 4 If you need to separate the connectors please use a screwdriver to press the lock tongue rotate the locker according to the direction instructed by the marks on the locker and then pull down the plug ...

Page 29: ...h Optional may be integrated or external to Inverter and it can be used to connect or disconnect the DC source from the Inverter DANGER DANGER to life due to potential fire or electricity shock NEVER connect or disconnect the connectors under load ...

Page 30: ...d or disassembled The end product must provide protection from electric shock The use of PVC cables is not recommended Unplugging under load PV plug connections must not be unplugged while under load They can be placed in a no load state by switching off the DC AC converter or breaking the DC circuit interrupter Plugging and unplugging while under voltage is permitted It is inadvisable to use non ...

Page 31: ...ttp www multi contact com Tools required ill 1 Stripping pliers PV AZM incl built in blade as well as hexagonal screwdriver A F 2 5mm Cable cross section 1 5 2 5 4 6 mm Type PV AZM 1 5 6 Order No 32 6029 156 ill 2 Crimping pliers PV CZM incl locator and built in crimping insert Crimping range 2 5 4 6 mm 12 10 AWG Type PV CZM 19100 Order No 32 6020 19100 ill 3 Open end spanner PV MS 1 Set 2 pieces ...

Page 32: ...on A3 6mm b2 5 6mm2 ill 10 Strip the cable end L with 6 mm to 7 5 mm of insulation ill 11 Open the clamp K and hold Place the contact in the appropriate cross section range Turn the crimp lugs upwards Release the clamp K The contact is fixed ill 12 Press the pliers gently together until the crimp lugs are properly located within the crimping die ...

Page 33: ...priate end of the test pin into the male or female coupler as far as it will go If the contact is correctly located the white mark on the test pin must still be visible ill 17 Screw up the cable gland hand tight with the tools PV MS or tighten the cable gland with the tools PV WZ AD GWD and PV SSE AD4 In both cases The tightening torque must be appropriate for the solar cables used Typical values ...

Page 34: ...used for multipoint communications Up to 50 Z10 series inverters can be connected via these 2 ports The upper computer can communicate with these inverters via a single signal cable at the same time with support for a maximum cable length of 1000m Data and inverter configuration parameters are set through the ports 7 Display and Operation 7 1 LCD Panel D A B C F E G ...

Page 35: ...ollate and set data In addition the user can press the function key to illuminate the LCD screen NOTICE Z10 series inverter is not an aligned measuring instrument for current voltage or power consumption A slight deviation of a few percent points is inherent to the system the results from the inverter cannot be used for grid balance calculations An aligned meter will be required to make calculatio...

Page 36: ...r the first time a menu is displayed to choose the language and the country where the inverter installed English Dutch and German are available for display 7 3 Operation 7 3 1 System operation interface System operation interface 1 NOTICE You need to ensure that you have selected the correct country so that local safety compliance is maintained NOTICE The power supply of the display module is acce...

Page 37: ...y as Flash 3 Fault status Display as Fault XX XX refers to error code will display 1 2 numbers Power and EToday in this interface will change along with the change of number after system operation System operation interface 2 Power and ETotal in this interface will change along with the change of number after system operation System operation interface 3 This interface displays the input voltage a...

Page 38: ...erface displays the Wi Fi information of the inverter including Wi Fi SN and IP address 7 3 2 Interface introduction Safety Interface When choose Safety by pressing compound key ESC ENTER in system operation interface 1 for 3 seconds Safety Italy in the screen flickers After confirm to enter password dialog box appears The default password is 654321 ...

Page 39: ...electable safety information is as follows Italy VDE 4105 VDE 0126 Spain GREMAIN Portugal Belgium Italy_S EnglG83 EnglG59 Austral China GerBDEW Danmark GreIsla Czech Slovak Holland Sweden Bulgari France Brazil EngG592 Holl16A SAfrica This safety information will be arranged in 4 lines i e there will be 4 safety information displayed in the same interface ...

Page 40: ...erface You can choose Info by UP and DOWN key in system operation interface 1 While Info flickers Confirm to enter Info mode There will be 7 interfaces in the Info mode 1 PV panel information 2 AC grid information ...

Page 41: ...39 3 Inverter s model information 4 Inverter s SN information 5 Inverter s master CPU information ...

Page 42: ...version information Error record display interface You can choose Error by UP and DOWN key in system operation interface 1 While Error flickers confirm to enter the Error record mode Interface number of the Error record mode is unfixed it ranges from 0 to 9 interfaces ...

Page 43: ...41 No error record interface Recent error record interface Earliest error record interface ...

Page 44: ...erated with 2 levels of menu There are five items in the sub menu Time Data Password Language and Wi Fi The items are shown as following picture Choose the item which needs adjustment by UP and DOWN key in the sub menu The flickering one is the selected item Setting Language In the Set mode choose Language by Up and Down key as shown in the picture ...

Page 45: ...glish Dutch and German are available for displaying Click ENTER to save data and back to prior menu Changing Password In the Set mode choose Password by UP and DOWN key as shown in the picture While Password flickers confirm to enter the password modified interface Input 6 figure passwords check correctness and enter the modified mode ...

Page 46: ...ng Time In the Set mode choose Time by UP and DOWN key as shown in the picture While Time flickers confirm to enter the inverter time setting mode There are hour minute and second displayed in the time setting mode Use ENTER key to choose the one you want to modify and UP DOWN key to change the value ...

Page 47: ...e While Date field flickers confirm to enter the inverter Date Setting mode There are day month and year displayed in the date setting mode set date by Up Down key Confirm to enter the next setting data the sequence is day month year After setting year return to the two level menu mode ...

Page 48: ...ge failure PV Voltage Fault Input voltage too high Over Temp Fault Temperature abnormal Isolation Fault Isolation failure Relay1 Fault Relay2 Fault Output relay failure Current DC Offset Output DC injection too high Eeprom Fault EEPROM problem SCI Lose Serial communication interface failure Hole Sense Device Fault Output AC sensor abnormal GFCI Failure GFCI testing device abnormal Flash F W Updati...

Page 49: ...ck grid connection cables 3 Check grid usability 4 If grid is ok and the problem persists maybe the fuse in the inverter is open please call service Over Temp Fault 1 The internal temperature is higher than specified normal value 2 Find a way to reduce the ambient temperature 3 Or move the inverter to a cooler environment PV Voltage Fault 1 Check the open PV voltage see if it is greater than or to...

Page 50: ...Z Fault 9 No Utility 10 Current Fault 11 Bus Voltage Fault 12 B12 13 Over Temp Fault 14 Auto Test fail 15 PV Voltage Fault 16 Fan Fault 17 Master Grid Volt Fault 18 Isolation Fault 19 Current DC Offset 20 ENS Grid VFZ Fault 21 ENS Grid Z Fault 22 ENS Grid Freq Fault 23 ENS Grid Voltage Fault 24 Relay2 Fault 25 Relay1 Fault 26 Slave Grid Z Fault 27 Master Grid Z Fault 28 Slave Grid Freq Fault 29 Ma...

Page 51: ...Vac Voltage at the AC side Vmpp Voltage at the Maximum Power Point Impp Amperage at Maximum Power Point AC Alternating Current Form of electricity supplied by Utility Company DC Direct Current Form of electricity generated by PV modules DC Switch Switch in the DC Circuit Disconnects DC source from Inverter May be integrated or external to Inverter ...

Page 52: ...site www zeusappollo com Perth Office 1 87 President Street Welshpool WA 6106 Phone 08 6555 6518 Fax 08 9470 4103 Email sales zeusappollosolar com au Brisbane Office 32 Crockford Street Banyo QLD 4014 Phone 07 3123 6148 Fax 07 3266 4758 Email bris zeusappollosolar com au ...

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