Zero 2014 FX Owner'S Manual Download

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Power Pack

5.9

Power Pack

WARNING: You must leave your motorcycle connected to
the charger if you expect it to sit in storage or unused for
over 30 days.

The power pack must be charged within 24 hours if fully
discharged, and charged within 90 days if stored fully
charged.

Please leave your Zero Motorcycle plugged in whenever
possible.

1. The power pack is a lithium ion power system. While it

does require charging, it does not require maintenance.

2. The power pack should be kept away from excessive

heat. The lithium ion cells should not get above 160°F
(71°C). Do not store in a hot trailer or leave the power
pack in direct sunlight.

3. Only an authorized service agent is qualified to have

access to and troubleshoot the power pack.

4. Dispose of the power pack according to your state and

local laws. It is encouraged that the power pack be
recycled rather than disposed of in landfills.

Please contact Zero at [email protected]
or locate a recycling center in your area.

Zero Owner's Manual (X, MX and XU).book Page 9 Monday, April 29, 2013 3:30 PM

Summary of Contents for 2014 FX

Page 1: ...Zero Owner s Manual X MX and XU book Page 1 Monday April 29 2013 3 30 PM...

Page 2: ...Zero Owner s Manual X MX and XU book Page 2 Monday April 29 2013 3 30 PM...

Page 3: ...erating Information 2 2 Location of Important Labels 2 3 Location of Important Labels 2 3 Controls and Components 3 1 Controls and Components 3 1 Motorcycle Controls FX MX XU Street Legal 3 2 Side Vie...

Page 4: ...vice Record 5 27 Troubleshooting 6 1 Troubleshooting 6 1 Electric Motorcycle Safety Precautions 6 1 Troubleshooting Your Motorcycle 6 1 Battery Management System 6 2 Cold and Hot Weather Consideration...

Page 5: ...an important part of the vehicle If you have any questions concerning the operation or maintenance of your motorcycle please contact Zero at support zeromotorcycles com For 24 hour updates and additio...

Page 6: ...is motorcycle Disregarding the aforementioned however may render the warranty invalid This symbol is located in various locations on the motorcycle to inform you that exposure to high voltage can caus...

Page 7: ...ification Numbers Owner Information Record information pertaining to your motorcycle here When contacting your dealer you may need to provide this information Zero Owner s Manual X MX and XU book Page...

Page 8: ...ted on a tag that accompanies the original keys Vehicle Identification Number VIN A Vehicle Identification Number VIN is found on the FX XU Street Legal Note A Production Identification Number PIN is...

Page 9: ...dering parts X X MX Platform 538 Motorcycle Type X3 13 MY FX U3 13 MY XU Z1 13 kW 17 HP D 2013 Production Serial Number Check Digit Calculated X X3 D Z1 12345 538 Zero Motorcycles Inc World Manufactur...

Page 10: ...2 8 4 1 hours 100 charged 3 7 hours 95 charged ZF5 7 7 8 100 charged 7 4 95 charged Supplemental Charger Quick Charge Time accessory ZF2 8 1 9 hours 100 charged 1 4 hours 95 charged ZF5 7 3 3 hours 10...

Page 11: ...Wheels 2 15x18 in Front Suspension 38mm OD steel stanchions 48mm OD outer tube clamping diameter Inverted forks with adjusted compression and rebound damping Rear Suspension Piggyback reservoir shock...

Page 12: ...me accessory ZF2 8 1 9 hours 100 charged 1 4 hours 95 charged ZF5 7 3 3 hours 100 charged 2 8 hours 95 charged CHAdeMo Recharge Time 0 to 95 1 0 hour CHAdeMo Recharge Time 0 to 100 1 5 hours Input Sta...

Page 13: ...ons 48 mm OD outer tube clamping diameter Inverted forks with adjustable compression and rebound damping Rear Suspension Piggy back reservoir shock with adjustable spring preload and rebound damping D...

Page 14: ...ZF2 8 2 7 hours 100 charged 2 2 hours 95 charged MX ZF5 7 4 9 hours 100 charged 4 4 hours 95 charged Supplemental Charger Quick Charge Time accessory ZF2 8 1 6 hours 100 charged 1 1 hours 95 charged...

Page 15: ...servoir shock with adjustable spring preload compression and rebound damping DIMENSIONS Wheel Base 55 9 in 1 420 mm Seat Height 35 9 in 912 mm Rake 26 2 degrees Trail 4 4 in 111 mm WEIGHT Frame 17 lbs...

Page 16: ...can adjust your riding characteristics if you so desire This applies mainly to riders with trip profiles which are at the edge of the performance envelope Those individuals with relatively short commu...

Page 17: ...contact your Zero Motorcycle dealer Maximizing Your Range Range varies in electric motorcycles similarly to how it varies in gas motorcycles However the big difference between electric and gas is that...

Page 18: ...D FEWER STOPS STOP GO FLAT ELEVATION CHANGES SMOOTH PAVEMENT SOFT GRAVEL MODULATED RIDING AGGRESSIVE RIDING STREAMLINED FULLY UPRIGHT REDUCED CARGO HEAVIER ROUTE RIDER ZOM0156 Zero Owner s Manual X MX...

Page 19: ...TIRES LUBED CHAIN DRY CHAIN ADJUSTED CHAIN STRETCHED CHAIN BALANCED PACK UNBALANCED PACK WARM WEATHER COLD WEATHER NO WINDS HIGH HEAD WINDS DRY ROADS SLIPPERY ROADS WEATHER BIKE ZOM0157 Zero Owner s M...

Page 20: ...lly gets cleaner in terms of air pollution each year as the electricity grid gets cleaner and more renewable Zero Emissions Vehicles ZEV s offer greater efficiency and can help solve the serious air p...

Page 21: ...ikely on a stand or balanced on the kickstand with the front tire in the air then the air can be bled and capped Ensure that the screw is tightened before riding It is recommended that the motorcycle...

Page 22: ...Notes 1 18 Zero Owner s Manual X MX and XU book Page 18 Monday April 29 2013 3 30 PM...

Page 23: ...orcycle Persons unwilling or unable to take responsibility for their actions should not use this motorcycle You assume all responsibility while operating your motorcycle The seller will assume no liab...

Page 24: ...r motorcycle is sitting in storage or if it will be sitting unused for more than 30 days The power pack must be charged within 24 hours if fully discharged and must be charged within 90 days if stored...

Page 25: ...n the following example information for both North American and European models A VIN label European Union certification label B VECI Vehicle Emission Control Information label C VIN label North Ameri...

Page 26: ...mportant Labels 2 4 Anti Tamper Control Label Europe only The Anti Tamper control label shown below is located on the left side of the frame Zero Owner s Manual X MX and XU book Page 4 Monday April 29...

Page 27: ...s Located near the battery XU FX only Located on frame for single battery XU FU only ZOM0111 WARNING HIGH VOLTAGE READ AND UNDERSTAND OWNER S MANUAL BEFORE REMOVING CONNECTOR CAP ZOM0112 Zero Owner s...

Page 28: ...Notes 2 6 Zero Owner s Manual X MX and XU book Page 6 Monday April 29 2013 3 30 PM...

Page 29: ...Controls and Components 3 1 Controls and Components Controls and Components THIS PAGE INTENTIONALLY LEFT BLANK Zero Owner s Manual X MX and XU book Page 1 Monday April 29 2013 3 30 PM...

Page 30: ...Controls and Components 3 2 Motorcycle Controls FX MX XU Street Legal Zero Owner s Manual X MX and XU book Page 2 Monday April 29 2013 3 30 PM...

Page 31: ...description and operation see page 3 12 C Key Switch Steering Lock For description and operation see page 4 4 D Instrument Panel For description and operation see page 3 10 E Performance Level Switch...

Page 32: ...Controls and Components 3 4 Side View MX Dirt Zero Owner s Manual X MX and XU book Page 4 Monday April 29 2013 3 30 PM...

Page 33: ...er Pack Rail For description and operation see Power Pack on page 5 9 F Fuse Center For description and operation see page 5 24 G Rear Brake Fluid Reservoir For description and operation see page 5 10...

Page 34: ...Controls and Components 3 6 Side View FX Street Legal Zero Owner s Manual X MX and XU book Page 6 Monday April 29 2013 3 30 PM...

Page 35: ...iption see page 5 9 E Power Pack Rail For a description see page 4 7 F Fuse Center For a description see page 5 24 G Rear Brake Fluid Reservoir For a description see page 5 10 H Rear Brake Pedal The r...

Page 36: ...Controls and Components 3 8 Side View XU Street Legal Zero Owner s Manual X MX and XU book Page 8 Monday April 29 2013 3 30 PM...

Page 37: ...er Pack For description and operation see page 5 24 F Fuse Center For a description see page 5 24 G Power Pack Charge For description and operation see page 4 10 H Rear Brake Pedal The rear brake peda...

Page 38: ...Controls and Components 3 10 Instrument Panel FX MX XU Street Legal Zero Owner s Manual X MX and XU book Page 10 Monday April 29 2013 3 30 PM...

Page 39: ...ities The temperature warning lamp indicates the temperature of the motor and power pack is too high See page 4 14 for more information F Turn Signals An arrow on the instrument panel will flash green...

Page 40: ...Controls and Components 3 12 Handlebar Controls FX MX XU Street Legal A B C E D G F Zero Owner s Manual X MX and XU book Page 12 Monday April 29 2013 3 30 PM...

Page 41: ...ottle should be in the closed position The brake light will also illuminate D Throttle Control Twist the throttle in a counter clockwise rotation A to energize the motor and start the motorcycle in a...

Page 42: ...nal switch is ON the corresponding turn signal indicator on the instrument panel illuminates Always signal your turns and other maneuvers as required by law Unlike an automobile the turn signals must...

Page 43: ...y faster rate This position is recommended for advanced riders Those who take advantage of the ECO position are likely to see a slight increase in range and experience greater regenerative braking Sma...

Page 44: ...Notes 3 16 Zero Owner s Manual X MX and XU book Page 16 Monday April 29 2013 3 30 PM...

Page 45: ...proper specifications See Tire Inflation on page 5 13 5 Inspect the hydraulic brake system Follow the hydraulic line from the reservoirs to the calipers and verify that there are no leaks or damage t...

Page 46: ...torcycle Locate small parts box below motorcycle and put to the side This box contains important documentation owner s manual keys etc Remove the power pack rail Remove the power pack Remove the tie d...

Page 47: ...intervals specified in the maintenance schedule otherwise it will quickly wear out especially when riding in dusty or wet areas See Drive Chain Optional on page 5 16 Brakes Squeeze the brake lever and...

Page 48: ...the OFF or steering lock position Steering Lock Using the steering lock when parked will prevent unauthorized use and help prevent theft To operate the steering lock 1 Turn the handlebar all the way...

Page 49: ...lel with Zero s quick charge accessories to cut charge times by as much as 70 The MX is capable of going 120 minutes on the track or 140 minutes on the trail The FX XU MX charging systems can work in...

Page 50: ...ING Opening of the power pack is for trained Zero Motorcycles technicians Please be aware that incorrect handling of a Zero power pack can be dangerous DO NOT OPEN Battery Management System BMS Every...

Page 51: ...torcycle 2 Grasp the bottom of the key lock arrow and pull upward to unlock the power pack rail 3 Pull the power pack rail A away from the motorcycle 4 Using a firm grip slide the power pack out of th...

Page 52: ...sible cases that can occur When connected to the charger the power pack will receive a full charge Once fully charged the charger will check the status of the power pack once every 72 hours to ensure...

Page 53: ...General Operation 4 9 MX Charging LED FX and XU Charging LED Zero Owner s Manual X MX and XU book Page 9 Monday April 29 2013 3 30 PM...

Page 54: ...s below 131 F 55 C If the power pack was recently run and it will not take a charge the power pack should cool and begin taking a charge in around 30 minutes or less The maximum charging temperature c...

Page 55: ...three supplemental accessory chargers in addition to the existing integrated charger to be connected to the motorcycle Use of supplemental accessory chargers can reduce the charging time by up to 70 N...

Page 56: ...d excessive voltage drops by using a grounded 3 wire 12 AWG cord no longer than 25 ft 7 6 m The charger can be used on 120 V AC or 240 V AC current The voltage does not change the amount of time that...

Page 57: ...100 Charge The 100 Charge LED is a green indicator If it is on solid the charging is complete and the off board accessory charger will enter maintenance mode If it is flashing the absorption phase is...

Page 58: ...stop without locking the wheels Your Zero Motorcycle is a light weight performance product and therefore practice is recommended to safely perfect emergency stops Stopping 1 With the throttle in the c...

Page 59: ...our motorcycle will be gradually slowed down to the point that the top speed of the bike is sustainable from a thermal standpoint If you encounter the strategy due to a different sustained high power...

Page 60: ...er each ride Rebound Damping The rebound damping is adjusted by turning the slotted adjuster screw B on the top of both fork legs Next to it will be the writing S F meaning Slow and Fast The adjuster...

Page 61: ...while compression that is set too fast will cause the fork to bottom out harshly If the fork is bottoming out turn the adjuster one click at a time until the bottom out stops Adjust each fork leg even...

Page 62: ...our weight This adjustment is a recommended guideline personal riding preference may vary from the specifications given To Check the Sag Value 1 Support your motorcycle on a stand with the rear wheel...

Page 63: ...r the correct sag If the sag is not correct the spring pre load should be adjusted See Spring Pre load Adjustment on page 4 20 MEASUREMENT OPERATOR VALUE M1 23 62 in 600 mm M2 21 65 in 550 mm Sag 1 97...

Page 64: ...lock nut A 3 For measurements less than the specified value decrease the pre load on the spring by turning the spring nut B counter clockwise on the shock If more than the specified value increase the...

Page 65: ...knob A Printed on the knob is S F meaning Slow and Fast The rebound adjuster knob controls how slow or fast the shock returns to its extended position after being compressed Turning the knob clockwis...

Page 66: ...gs and fine tune the compression from there Proper compression will allow the tire to track the ground over consecutive bumps Compression that is set too slow will pack up feel harsh over consecutive...

Page 67: ...s originally supplied with FX MX Models XU Models ADJUSTMENT SETTING Rear Shock Compression 14 clicks out from fully closed Rear Shock Rebound 12 clicks out from fully closed Rear Shock Spring Preload...

Page 68: ...Notes 4 24 Zero Owner s Manual X MX and XU book Page 24 Monday April 29 2013 3 30 PM...

Page 69: ...sories The operator is responsible for learning and obeying all country federal state and local laws governing the operations of an electric motorcycle Always wear a regionally approved helmet goggles...

Page 70: ...4K mi 7K km or 6 months 8K mi 13K km or 12 months 12K mi 19K km or 18 months 16K mi 25K km or 24 months 20K mi 31K km or 30 months 1 Front Brake Check operation and for fluid leakage Replace brake pa...

Page 71: ...if necessary Repack 9 Chassis Fasteners Check all chassis 10 Front Brake Lever Pivot Shaft Apply silicon grease lightly Check operation and for oil leakage Service rebuild if necessary 11 Front Fork...

Page 72: ...and Pivots Check operation Apply silicon grease lightly 15 Kickstand Switch Check operation and replace if necessary ITEM ROUTINE EVERY RIDE INITIAL INITIAL ODOMETER MILEAGE READING 600 mi 1K km or 1...

Page 73: ...or equivalent D Shock mount bolts upper lower 52 lb ft 70 5 Nm 38 lb ft 51 5 Nm E Rear caliper mount bolts 15 lb ft 20 Nm Use LOCTITE 242 or equivalent F Rear axle end bolt 19 lb ft 26 Nm Use LOCTITE...

Page 74: ...Maintaining Your Motorcycle 5 6 Left Side Of Motorcycle Refer to Torque table on page 5 5 F E C D E B A ZOM0085 Zero Owner s Manual X MX and XU book Page 6 Monday April 29 2013 3 30 PM...

Page 75: ...Maintaining Your Motorcycle 5 7 Right Side Of Motorcycle Refer to Torque table on page 5 5 J K I H G ZOM0086 Zero Owner s Manual X MX and XU book Page 7 Monday April 29 2013 3 30 PM...

Page 76: ...Maintaining Your Motorcycle 5 8 Handlebars Refer to Torque table on page 5 5 Zero Owner s Manual X MX and XU book Page 8 Monday April 29 2013 3 30 PM...

Page 77: ...es not require maintenance 2 The power pack should be kept away from excessive heat The lithium ion cells should not get above 160 F 71 C Do not store in a hot trailer or leave the power pack in direc...

Page 78: ...e Fluid Level Inspection WARNING Do not spill brake fluid on painted surfaces the finish could be damaged Spilling brake fluid on the ABS body plastics will cause them to crack Clean off any brake flu...

Page 79: ...oned correctly 4 Install the cover and tighten the Phillips screws Rear Brake Inspect the level of the rear brake fluid by inspecting the level through the reservoir housing The reservoir housing is l...

Page 80: ...ked for thickness The minimum thickness is 0 15 in 3 85 mm Suspension Front For maintenance see Maintenance Schedule on page 5 2 To adjust the fork see Suspension Adjustment on page 4 16 Rear CAUTION...

Page 81: ...the above conditions replace the wheel and tire immediately Tire Inflation CAUTION Under inflation is the most common cause of tire failure and may result in severe tire cracking tread separation blo...

Page 82: ...conditions are found the belt should be replaced Checking Drive Belt Tension Proper belt tension is essential for optimum operation of the drive system Lack of belt tension can lead to ratcheting The...

Page 83: ...change the results of the measurement The measurement should be in the range of 44 66 lbs 20 30 kg Drive Belt Adjustment Procedure Note Please adjust both sides equally 1 Remove key from the key swit...

Page 84: ...g of chain cleaner and let it sit for a few minutes 3 Using a brush fill the bristles with spray from the chain cleaner Begin gently scrubbing the chain on the top of your swingarm using the brush 4 D...

Page 85: ...outside of the chain on the outside of the links 3 Let the motorcycle stand for 30 minutes to allow the lubricant to penetrate the link rollers Checking The Drive Chain 1 Remove the key from the key s...

Page 86: ...ny time the suspension sag is adjusted because this will affect the headlight alignment Before the headlight can be aligned the suspension sag and tire pressure must be correctly adjusted The headligh...

Page 87: ...id personal injury Turn the key switch OFF and allow the bulb to cool before changing the bulb Leave the key switch OFF until the bulb change is complete Always wear eye protection when changing a hal...

Page 88: ...minants Oil from your fingers or contaminants will shorten the life of the bulb Thoroughly clean any fingerprints or contaminants from the bulb using a clean cloth moistened with alcohol 5 Install the...

Page 89: ...screw tighten the screw Do not over tighten the screw Brake Tail Light Bulb Replacement To replace the brake trail light bulb 1 Remove the brake tail light lens screws A and remove the lens 2 Push in...

Page 90: ...ot the bulb contact B to either side of the bulb and remove the bulb 3 Install the bulb and pivot the contact back onto the bulb 4 Install the headlight into the housing install trim ring with the gas...

Page 91: ...o wash your motorcycle High pressure washers like those at coin operated car washes can damage certain parts 1 Gently wash your motorcycle with a sponge or a clean soft cloth mild detergent and plenty...

Page 92: ...ent System BMS on page 4 6 WARNING Opening of the power pack is for trained Zero Motorcycles technicians Please be aware that incorrect handling of a Zero power pack can be dangerous DO NOT OPEN Zero...

Page 93: ...s are listed below To access the 12 volt fuse center 1 Remove the left trim panel by removing 3 hex bolts 1 standard bolt and push in plastic rivet 2 Turn the forks to full lock position 3 Remove the...

Page 94: ...ow To replace a high voltage fuse Unscrew the fuse cover Replace the fuse Reinstall the cover FUSE RATING CIRCUITS CONTROLLED 1 ATM30A Quick Charger 2 ABC10A Charger 3 ABC4A DC DC Converter 4 ABC4A Ma...

Page 95: ...the maintenance schedules on page 5 2 After a scheduled service or routine is performed record the information on the chart below DATE ITEM SERVICE ROUTINE DESCRIPTION Zero Owner s Manual X MX and XU...

Page 96: ...Notes 5 28 Zero Owner s Manual X MX and XU book Page 28 Monday April 29 2013 3 30 PM...

Page 97: ...ystem components can be hot to touch during and after starting and when the motorcycle is shut off Be careful of both the high voltage and the high temperature CAUTION The motorcycles high voltage sys...

Page 98: ...bout the status of the power pack There are four LED lamps that will flash one red and three green lamps The window is located on the front side of the power pack Refer to the following pages to under...

Page 99: ...ED 2 GREEN 3 GREEN 4 GREEN ON OFF MEANING SOLUTION 50 ms 5 sec Healthy BMS OK 50 ms 60 sec Pack Low Charge power pack 50 ms 1 sec Number of Cell Packs Not Set Contact Zero or the Dealer 50 ms 1 sec Se...

Page 100: ...he power pack s state of charge 1 RED 2 GREEN 3 GREEN 4 GREEN ON OFF MEANING SOLUTION 1 sec 5 sec Charge Complete Unplug Charger Charging 250 ms 25 Continue Charging 250 ms 50 Continue Charging 250 ms...

Page 101: ...ion 1 RED 2 GREEN 3 GREEN 4 GREEN ON OFF MEANING SOLUTION 5 sec 1 sec 25 of Power Remaining Charge Soon 5 sec 1 sec 50 of Power Remaining Charge Soon 5 sec 1 sec 75 of Power Remaining Charge Soon 5 se...

Page 102: ...oo Hot The power pack contains internal temperature sensors If the BMS measures excessive internal temperatures it flashes an error code and disables the throttle You cannot ride the motorcycle until...

Page 103: ...are problem and must be repaired or replaced by a dealer BMS Error Beep Pattern It is possible to encounter the power ON self test result error beeps from a badly malfunctioning or damaged power pack...

Page 104: ...e discharged below 22 F 30 C which is the absolute lowest discharge temperature prescribed by the cell manufacturer Storage of the motorcycle for the winter in a non heated garage is acceptable as lon...

Page 105: ...110 F 43 C the charger reduces its charge current to the battery increasing charge time accordingly the hotter the ambient temperature the greater the effect Above a battery temperature of 131 F 55 C...

Page 106: ...l on the motorcycle be disabled When the throttle control is disabled the motor will not deliver power to the rear wheel and the motorcycle cannot be ridden If the throttle is disabled while riding th...

Page 107: ...inates immediately When the charger is disabled the indicator lights on the charger displays that charging has stopped There are two conditions that cause the BMS to disable charging 1 Too hot The BMS...

Page 108: ...or If a fault has been detected count the number of times the red LED A flashes Refer to the table on the following pages for a possible cause and solution to the issue Zero Owner s Manual X MX and XU...

Page 109: ...nnection is bad Verify throttle action and or check connection 5 High Throttle Disable Could not pre charge motor controller Contact your dealer 6 Low Power Pack Disable Charge Power Pack Before Ridin...

Page 110: ...ure of board Contact your dealer 16 High Current Disable Turn the ignition OFF and ON If problem persists contact Zero or your dealer 17 Temperature Protection Error Turn the ignition OFF and allow to...

Page 111: ...Check A C outlet for power A C source check fuse voltage See Understanding BMS Flash Code Patterns Charge Mode on page 6 4 Handlebars wobbly shimmy Incorrect tire pressure Inflate to correct tire pres...

Page 112: ...Notes 6 16 Zero Owner s Manual X MX and XU book Page 16 Monday April 29 2013 3 30 PM...

Page 113: ...ire wear chain or sprocket condition brake pads or rotors fork seals grips foot pegs the seat or any other parts subject to normal wear and tear Wheels are excluded from this standard warranty on off...

Page 114: ...mplied warranty lasts so the above limitation may not apply to you Zero Motorcycles Inc assumes no responsibility for incidental consequential or other damages including but not limited to expense of...

Page 115: ...lectric motorcycle Serious injury or death may result from improper operation or failure to observe warnings and safety instructions on any motorized motorcycle or vehicle Submit the warranty registra...

Page 116: ...es com Service may also be available from a local Zero Motorcycles Certified Service Center please see the locator on www zeromotorcycles com for the nearest location In any written or telephonic comm...

Page 117: ...rformed to allow Zero Motorcycles the ability to contact the new owner in the unlikely event of a safety related issue Use the email address below or feel free to contact the Zero Motorcycles Customer...

Page 118: ...r if visible An owner information chart is provided on page 1 3 to record this information Zero Motorcycles Inc can be contacted as follows Zero Motorcycles Inc 380 El Pueblo Road Scotts Valley CA 950...

Page 119: ...ect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Zero Motorcycles Inc To contact NHTSA...

Page 120: ...Notes 7 8 Zero Owner s Manual X MX and XU book Page 8 Monday April 29 2013 3 30 PM...

Page 121: ...our Motorcycle 5 23 Contact information NHTSA 7 7 D Drive Belt 5 14 Checking Drive Belt Tension 5 14 Drive Chain 5 16 Adjustment Procedure 5 18 Cleaning 5 16 Lubricating 5 16 E Emissions Information 1...

Page 122: ...r Information 1 3 P Parts Maintenance Items 5 1 Performance Level Switch 3 15 Eco Position 3 15 Sport Position 3 15 Power Pack 5 9 Plug in Your Z Force Power Pack 1 2 Serial Number 1 4 Pre Ride Inspec...

Page 123: ...5 13 Transporting 1 17 Troubleshooting Battery Management System BMS 6 2 Run Mode 6 5 System Warning Indicator 6 12 Understanding BMS Flash Code Patterns Idle Mode 6 3 6 4 Turn Signal Light Bulb Repl...

Page 124: ...Notes INDEX 4 Zero Owner s Manual X MX and XU book Page 4 Monday April 29 2013 3 30 PM...

Page 125: ...h High voltage cables and components may remain energized for up to 10 seconds after disabling DO NOT CUT DO NOT CUT COLORED COLORED ZONES ZONES WARNING WARNING ZOM0081 First Responder Information Hig...

Page 126: ...Zero Owner s Manual X MX and XU book Page 1 Monday April 29 2013 3 30 PM...

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