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RVZC30 (and BB/T/TBB/WA), RVZP30 (and BB/T/TBB/WA), RVC24

19

0407

Figure 17B: Refrigeration line sizing - Ice Cream

R-404 Line Sizing Tables for Zero Zone VZ Ice Cream Freezer (-16°F Evaporator Temperature)

Liquid Line Sizing - Electric Defrost*

Up to 50 equivalent feet

Up to 100 equivalent feet

Up to 150 equivalent feet

Up to 200 equivalent feet

90°F Liquid, 2°F Pressure Drop

Δ

90°F Liquid, 2°F Pressure Drop

Δ

90°F Liquid, 2°F Pressure Drop

Δ

90°F Liquid, 2°F Pressure Drop

Δ

From

To

Liquid Line

From

To

Liquid Line

From

To

Liquid Line

From

To

Liquid Line

0

7,090

1/4

+

0

4,830

1/4

+

0

3,850

1/4

+

0

3,270

1/4

+

7,100

14,600

5/16

+

4,840

9,930

5/16

+

3,860

7,930

5/16

+

3,280

6,750

5/16

+

14,610

26,500

3/8

9,940

18,200

3/8

7,940

14,500

3/8

6,760

12,400

3/8

26,510

62,800

1/2

18,210

43,100

1/2

14,510

34,500

1/2

12,410

29,400

1/2

62,810 117,000

5/8

43,110

80,900

5/8

34,510

64,800

5/8

29,410

55,400

5/8

*

 For hot gas defrost, use a liquid line one size larger than shown.

64,810 108,000

7/8

55,410

92,100

7/8

For 1°F pressure drop, multiply rated Btuh by 1.45 before using the Liquid Line Sizing Table.

+

Larger liquid line size may be used (such as 3/8), if preferred.

3/4 liquid line may be used to reduce cost.

For rated Btuh:

For rated Btuh:

For rated Btuh:

For rated Btuh:

40°F

50°F

60°F

70°F

80°F

90°F

100°F

120°F

0.95

0.94

0.94

0.95

0.97

1.00

1.05

1.23

Liquid Correction Factors for Liquid Line Sizing Table - Use Maximum Liquid Temperature

For maximum liquid temperatures other than 90°F, multiply rated BTU by liquid correction factor before using the Liquid Line Sizing Table.

Maximum Liquid Temperature:

Liquid Correction Factor:

110°F

1.12

Suction Horizontal Line Sizing

Up to 50 equivalent feet

Up to 100 equivalent feet

Up to 150 equivalent feet

Up to 200 equivalent feet

90°F Liquid, 2°F Pressure Drop

90°F Liquid, 2°F Pressure Drop

90°F Liquid, 2°F Pressure Drop

90°F Liquid, 2°F Pressure Drop

From

To

Horizontal

From

To

Horizontal

From

To

Horizontal

From

To

Horizontal

0

1,420

3/8

++

0

970

3/8

++

0

770

3/8

++

0

660

3/8

++

1,430

3,360

1/2

++

980

2,290

1/2

++

780

1,840

1/2

++

670

1,560

1/2

++

3,370

6,300

5/8

++

2,300

4,320

5/8

++

1,850

3,450

5/8

++

1,570

2,950

5/8

++

6,310

10,500

7/8

4,330

7,180

7/8

3,460

5,750

7/8

2,960

4,910

7/8

10,510

16,600

7/8

7,190

11,400

7/8

5,760

9,120

7/8

4,920

7,790

7/8

16,610

33,600

1-1/8

11,410

23,100

1-1/8

9,130

18,600

1-1/8

7,800

15,900

1-1/8

33,610

58,400

1-3/8

23,110

40,300

1-3/8

18,610

32,400

1-3/8

15,910

27,700

1-3/8

58,410

92,300

1-5/8

40,310

63,700

1-5/8

32,410

51,200

1-5/8

27,710

43,800

1-5/8

63,710 132,000

2-1/8

51,210 107,000

2-1/8

43,810

91,000

2-1/8

For 1°F pressure drop, multiply rated BTU by 1.44 before using the Suction Horizontal Line Sizing Table.

++

Larger suction horizontal line size may be used, if preferred.

3/4 horizontal suction line may be used to reduce cost.

For rated Btuh:

For rated Btuh:

For rated Btuh:

For rated Btuh:

40°F

50°F

60°F

70°F

80°F

90°F

100°F

120°F

0.72

0.76

0.80

0.86

0.92

1.00

1.10

1.38

Liquid Correction Factors for Suction Horizontal Line Sizing Table - Use Maximum Liquid Temperature

For maximum liquid temperatures other than 90°F, multiply rated BTU by liquid correction factor before using the Liquid Line Sizing Table.

Maximum Liquid Temperature:

Liquid Correction Factor:

110°F

1.22

Suction Vertical Riser Sizing

Maximum Allowable Riser Size For Adequate Oil Return*

70°F Minimum Liquid Temperature, using 0.35 PSI Per 100 Feet (per 2006 ASHRAE Handbook - Refrigeration).

For rated Btuh:

From

To

Vertical

1,210

2,280

1/2

2,290

3,810

5/8

3,820

6,050

5/8

6,060

12,400

7/8

12,410

21,600

1-1/8

21,610

34,300

1-3/8

34,310

71,300

1-5/8

71,310 127,000

2-1/8

*

 If horizontal line size is smaller than specified vertical riser size, the smaller size may be used for both.

3/4 suction riser may be used to reduce pressure drop.

It may be necessary to make adjustments to compensate for 
special situations which cause the actual Btuh to differ from 
the rated Btuh of the cases. 

All liquid line and suction line sizes are inches, refrigeration O.D.

Subject to change without notice.

Liquid Correction Factors for Suction Vertical Riser Sizing Table - Use Minimum Liquid Temperature

Multiply rated BTU by liquid correction factor before using the Suction Vertical Riser Sizing Table.

40°F

50°F

60°F

70°F

80°F

90°F

100°F

0.83

0.88

0.94

1.00

1.08

1.17

1.28

CCR, 3/29/07

Minimum Liquid Temperature:

Liquid Correction Factor:

SP-0612-02, Rev A

Summary of Contents for RVZC30

Page 1: ......

Page 2: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 2 0407...

Page 3: ...Refrigerant Piping 17 Figure 16 Penetration sealing 17 Figure 17A Refrigeration line sizing Frozen Foods 18 Figure 17B Refrigeration line sizing Ice Cream 19 Figure 18 45 elbow suction line 20 Tempera...

Page 4: ...AT TIME OF DELIVERY AND ALL CLAIMS FOR DAMAGES MUST BE FILED WITH THE TRANSPORTATION COMPANY NOT WITH ZERO ZONE The carrier will supply necessary report and claim forms PACKAGING Each case in a line...

Page 5: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 5 0407 Figure 1 Case label information...

Page 6: ...tional hat channels to raise the case height place them under each pair of bases The 3 and 4 door hat channels will be angled slightly to support the front and rear bases Figures 3 5 6 Place the requi...

Page 7: ...VZP30 and BB T TBB WA RVC24 7 0407 Figure 4 Shims under bases and case Figure 3 Typical hat channel locations Hat section Shim Base Shim Base Both corners of the base must be supported by shims to pre...

Page 8: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 8 0407 Figure 5A All base locations 1 Door Case Wrap Around Case WA Back to Back Wrap Around Case WB...

Page 9: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 9 0407 Figure 5B All base locations...

Page 10: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 10 0407 Figure 5C All base locations...

Page 11: ...floor as high as necessary for transport The fork truck should be driven slowly avoiding any abrupt motions or bumps The following fork lift dimensions must be maintained to avoid damaging the case w...

Page 12: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 12 0407 Figure 8 Expandable base Figure 6 Removing wood planks Figure 7 Wood block inside base Spacers...

Page 13: ...ases to be joined Figure 10 T Strips DO NOT APPLY EXCESS AMOUNTS OF BUTYL SEALANT THAT WOULD CAUSE IT TO SQUEEZE ONTO END FRAME METAL AREAS Caulk sealant used to join cases and complete the sealing re...

Page 14: ...e and a drain trap to the tee Plug the open end of the tee using the clean out plug supplied with Figure 11 Required sealing for NSF approved installations the drain trap kit The drain line must be pi...

Page 15: ...nt kick plate Installing Bumper Figure 14 The front kick plate and bumper attaches using 1 screws attached to brackets located on the front of the case The kick plate can be adjusted up and down to fi...

Page 16: ...ers on a 2 door 3 spacers on a 3 door 1 To ease installation hook the bumper to the case and position the kick plate Then pull the bottom edge of the bumper forward hold the spacer in place and then i...

Page 17: ...ired Figure 18 A piping chase in front of the fan shroud allows the refrigerant lines to be run through the right or left end frame Piping should not be placed near the electric defrost heaters The de...

Page 18: ...8 2 820 5 280 5 8 2 250 4 220 5 8 1 920 3 600 5 8 7 710 12 800 7 8 5 290 8 780 7 8 4 230 7 030 7 8 3 610 6 000 7 8 12 810 20 300 7 8 8 790 14 000 7 8 7 040 11 200 7 8 6 010 9 530 7 8 20 310 41 000 1...

Page 19: ...5 8 1 850 3 450 5 8 1 570 2 950 5 8 6 310 10 500 7 8 4 330 7 180 7 8 3 460 5 750 7 8 2 960 4 910 7 8 10 510 16 600 7 8 7 190 11 400 7 8 5 760 9 120 7 8 4 920 7 790 7 8 16 610 33 600 1 1 8 11 410 23 1...

Page 20: ...ling or delayed cycling Figure 18 45 elbow suction line Temperature Control Adjustment When factory installed the temperature control is located to ward the right end of the case behind the black kick...

Page 21: ...rs are de energized The defrost heaters are energized The compressor continues to run and pumps down the coil The compressor cycles off on its low pressure control If there is any residual liquid left...

Page 22: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 22 0407 Figure 21 Electric defrost 30 wiring...

Page 23: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 23 0407 Figure 22 Electric defrost 24 wiring...

Page 24: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 24 0407 Figure 23 Hot gas wiring...

Page 25: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 25 0407 Figure 24 Single point wiring...

Page 26: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 26 0407 Figure 25 Master satellite wiring...

Page 27: ...hermostat or probe attached to the dump line At ASHRAE test conditions termination ranges from 12 22 minutes If the cases are so equipped the defrost termination is 65 F Zero Zone provides a defrost t...

Page 28: ...into the serpentine coil attached to the floor of the case and then into the evaporator Condensed liq uid leaves the evaporator through the side port distributor through a check valve into the liquid...

Page 29: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 29 0407 Figure 27 24 Electric Figure 26 30 Electric...

Page 30: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 30 0407 Figure 28 Coil 30 Hot gas Figure 29 Coil 24 Hot gas...

Page 31: ...ght switch off during the initial case temperature pull down to prevent the case lights from cycling off and on Always turn the lights off when replacing lamps Case Thermometer The cases are shipped w...

Page 32: ...g Heaters are installed in the reverse order of how they were removed Evaporator Fans Air is circulated throughout the case with 115 volt low tempera ture fan motors These motors must be operating at...

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