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A differential pressure (DP) switch situated on the side of the filter monitors the filter’s 
common inlet and discharge pressures.  The Phoenix will initiate an automatic backwash 
sequence once the DP switch reaches a predetermined set point adjusted by the operator. 

 

The filter controls are contained within the filter and comprise a printed circuit board, timing 
disk, optical sensors, a 24 VDC motor and gearbox assembly, and a pneumatically operated 
ball valve on the filter’s backwash line.   

 

Upon backwash initiation, the 24 VDC motor and gearbox assembly rotates a proprietary 
diverting valve located in the inlet chamber.  The rotation of the diverting valve indexes a 
‘shoe’ through 360º during the backwash process.  During backwash all six-filter elements 
are backwashed sequentially by the indexing of the shoe allowing uninterrupted flow during 
backwash.  The slots in the timing disk determine the position of the valve. 

 

The backwash sequence indexes the shoe such that it is positioned over the inlet to pod 1.  
The flow of liquid into pod 1 has now been shut-off.  The pneumatic ball valve is then 
opened.  By opening the backwash valve to atmosphere, a portion of clean filtered liquid is 
allowed to travel in a reverse direction from the inside to the outside of the filter element.  
This reverse supply of clean liquid will cause the filter element to open along its entire length 
while ‘shimmering’ at the same time.  The combination of the filter element opening and 
‘shimmering’ allows for a very quick and efficient backwash. 

 

In this way, all debris is removed from the outside of the filter element, even debris that may 
be lodged on the surface of the filter element.  This results in a very efficient backwash with 
very little fluid required.  The backwash sequence to clean each pod is normally 2 seconds.  
When one pod has been backwashed, the next pod is then selected and so on until all six 
pods have been backwashed.  Once the backwash has been completed, the filter will return 
to its clean differential pressure every time.

 

 
2.2  Differential Pressure (DP) Switch 

 

 
The difference in pressure between the filter’s inlet and discharge operates a diaphragm, 
which in turn will open the normally closed electrical contacts within the switch.  This in turn 
provides a signal to the control system (circuit board) which then initiates a backwash. 
 
 
 
 
 
 

Summary of Contents for PHOENIX

Page 1: ...ELECTRO PNEUMATIC PHOENIX Operating and Maintenance Manual PHOENIX...

Page 2: ...Guidelines Filter Operation 14 14 2 2 Differential Pressure Switch 14 2 3 Backwash Duration Timer 15 2 4 Backwash Interval Timer 16 2 5 Fault Conditions 16 3 0 Filter Start Up 18 3 1 Backwash Cycle 1...

Page 3: ...fective materials or workmanship during the twelve 12 months or 60 months on the filter elements following the date of tender of delivery to the end purchaser if buyer gives seller timely written noti...

Page 4: ...G LIST Contents 1 Stainless steel filter housing Phoenix complete with controls and 6 filter elements and corresponding O rings 2 Operating manual installation guide Please read the Installation Guide...

Page 5: ...using the common C and normally closed contacts NC NOTE With an optional dual indicator Differential Pressure switch the left set of terminals are related to the lowest dial setting backwash set point...

Page 6: ...me time the regulating valve will ensure sufficient pressure for backwash particularly important if the filter discharge is to atmosphere i e an open tank Please note Do not use a butterfly type valve...

Page 7: ...7 Example of Installation...

Page 8: ...t the screwdriver more than to avoid damaging the large O ring inside the filter housing You will now see six element holders one in each of the filter pods and the common discharge port Cover the dis...

Page 9: ...THE ELEMENT HOLDERS THE ELEMENTS MUST BE HELD BY THE VERY TOP PORTION OF THE ELEMENT S PLASTIC CAGE ELSE DAMAGE MAY RESULT TO THE ELEMENT OR CAGE ASSEMBLY ONCE FITTED THE SCREWS MUST BE CHECKED FOR T...

Page 10: ...0 psi Maximum Operating Pressure 100 psi Maximum Differential Pressure 40 psi Static Test Pressure 230 psi Maximum Operating Temperature 135 F higher temperature ratings available Flow Rate see flow c...

Page 11: ...dexing Valve rotates to close off the inlet to each pod in sequence while simultaneously providing access to the backwash port Fitted on the backwash line is a pneumatically operated Backwash Valve th...

Page 12: ...sh LED Illuminates BLUE when the filter is in backwash mode 3 Fault LED Illuminates when there is a fault with the filter For various faults and indications refer to section 2 4 4 Manual Backwash Butt...

Page 13: ...onal second set of DP contacts for indication of high DP across the filter Connect from the second set of Normally Closed and Common contacts on the DP switch to terminals 9 and 10 on the circuit boar...

Page 14: ...The pneumatic ball valve is then opened By opening the backwash valve to atmosphere a portion of clean filtered liquid is allowed to travel in a reverse direction from the inside to the outside of the...

Page 15: ...2 2 2 High Set Point The High set point is adjusted by the second adjusting nut located in the DP switch situated on the right hand side of the switch When making adjustments to this setting it is imp...

Page 16: ...taminant loading This facility avoids the problems frequently encountered with mechanical equipment which remains static for long periods of time To alter the interval time adjust the DIP switches on...

Page 17: ...h Differential Pressure Optional This fault is only available when an optional set of micro switches is provided The fault lamp will illuminate RED when the differential pressure across the filter exc...

Page 18: ...r the DP switch manual backwash button or interval timer the filter will begin a backwash cycle This cycle is as follows 1 The blue backwash lamp will illuminate and the motor gearbox will drive the I...

Page 19: ...g from control panel housing 4 Remove Clampco ring clamp coupling from around doughnut shaped filter cover 5 Remove doughnut shaped filter cover If difficulty is experienced gently insert a broad scre...

Page 20: ...rpose of this backwash is to ensure that the indexing valve is in the filtering position Note backwash LED is NOT illuminated 2 Remove control cover This is done by lifting the cover straight up from...

Page 21: ...he four screws while in backwash mode 7 Put filter back on line and check for correct operation 4 5 Setting up Opto Disc As previously mentioned the opto disc controls the position of the indexing val...

Page 22: ...crew on the top of the opto disc and rotate the disc slightly and then tighten screw 6 Connect power to circuit board refer to Section 1 8 and initiate a backwash 7 Repeat procedure 4 until the shaft...

Page 23: ...creased if so reduce flow rate or consider coarser elements Red and Yellow Fault lamp Valve has not returned to home position within 60s Check operation of motor gearbox assembly Check operation of op...

Page 24: ...ched on rise and fall of DP Replace switch if necessary Upon completion of backwash DP is higher than clean DP Filter elements blocked or excessively fouled System pressure too low for effective backw...

Page 25: ...ller 9099 000 Backwash Ball Valve and Actuator Brass 5501 001 Backwash Actuator Solenoid 24 VDC 9503 001 Backwash Ball Valve and Actuator Stainless Steel 5501 002 DP Switch visual indicator 1 micro br...

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